CN107342519A - The automatic assemble method of terminal and device - Google Patents
The automatic assemble method of terminal and device Download PDFInfo
- Publication number
- CN107342519A CN107342519A CN201710547853.0A CN201710547853A CN107342519A CN 107342519 A CN107342519 A CN 107342519A CN 201710547853 A CN201710547853 A CN 201710547853A CN 107342519 A CN107342519 A CN 107342519A
- Authority
- CN
- China
- Prior art keywords
- terminal
- ultrasonic wave
- rubber base
- lock seaming
- seaming machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Automatic Assembly (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention provides a kind of automatic assemble method of terminal and device, directly rubber base is pushed in ultrasonic wave lock seaming machine by rubber base feeding cylinder, terminal pushes to progress wicking processing in wicking groove by terminal feeding cylinder, then pinched by movable clamp into electric wire color detection means, electric wire color detection means rotate terminal to correct position, movable clamp again delivers to terminal clamp on the rubber base on ultrasonic wave lock seaming machine, ultrasonic wave lock seaming machine acts, by terminal riveted on rubber base, then glue covers material cylinder and pushes to Jiao Gai on the rubber base for having riveted terminal, ultrasonic wave lock seaming machine acts Jiao Gai together with rubber base riveting again；Then movable clamp will carry out electrical performance test at the terminal movable riveted to electric performance test device, finished product is pushed in different collecting tanks according to the result of electrical test finally by finished product screening plant, the packaging efficiency of terminal not only greatly improved, and the assembling quality of terminal can be ensured.
Description
Technical field
The present invention relates to terminal to assemble technical field, and in particular to a kind of automatic assemble method of terminal and device.
Background technology
Terminal is exactly a kind of terminal in pipe sleeve.It ensures that its contact is good by the elasticity on itself head, so as to
Ensure electrical equipment pipe normal work, there is good electric conductivity.Terminal mainly includes：Switching regulator electrical equipment terminal, screw cap type electrical equipment
Terminal and disjunction swing-arm type electrical equipment terminal.The processing of switching regulator terminal generally uses man-made assembly, i.e. user on the market at present
Work combines rubber base, terminal and Jiao Gai, and manual operation is primarily present following shortcoming：1st, because manual multiple operation operates,
Thus low production efficiency；2nd, worker's labor operation intensity is big；3rd, product quality is fluctuated larger by human factor；4th, production cost
It is high.
Publication No. CN104966973A Chinese patent application discloses a kind of Full-automatic terminal machine, including stand and defeated
Crawler belt is sent, the conveying crawler belt is fixedly mounted on the stand leading section, and conveying crawler belt left part is provided with operating display, institute
State and be disposed with the machine of decorticating from left to right equipped with detection display screen, the top of the conveying crawler belt directly over operating display
Structure, dedusting mechanism, the first testing agency, thread-dividing mechanism, cut endothelium mechanism, stripping endothelium mechanism, the second testing agency, line sending machinery
Hand and riveting mechanism.The Full-automatic terminal machine is easy to operate, its automatic sorting used, automatic detection and automatic peeling and automatic
Riveting operates, and is greatly saved cost of labor, improves production efficiency, while ensure product quality.But the equipment is excessively
Complexity, packaging technology is excessively cumbersome, is unfavorable for the popularization of equipment.
The content of the invention
In view of the shortcomings of the prior art, the present invention proposes a kind of automatic assemble method of terminal and device, can substitute people
Work industry, realizes rubber base, terminal and Jiao Gai automatic assembling, and carries detecting system, has production efficiency height, product quality
The advantages that good stable.
To realize above-mentioned technical proposal, the invention provides a kind of automatic assemble method of terminal, specifically comprise the following steps：
S1, rubber base arrange sub-material by vibrating disk, and directly pushed in ultrasonic wave lock seaming machine by rubber base feeding cylinder；
S2, terminal feeding cylinder head into the terminal in terminal feeding groove in wicking groove, then will be soaked by movable clamp
Terminal clamp in molten tin bath goes out and is moved in electric wire color detection means, and electric wire color detection means are according to terminal tails electric wire
Color rotates terminal to correct position, and then position is put correct terminal clamp again and delivers to ultrasonic wave riveting by movable clamp
On rubber base on conjunction machine；
After S3, Jiao Gai arrange sub-material by vibrating disk, material cylinder is covered by glue and pushes to and is placed on ultrasonic wave lock seaming machine
On terminal
Top；
S4, the action of ultrasonic wave lock seaming machine, rubber base, terminal and Jiao Gai are riveted together；
The good finished product of riveted is pressed from both sides out and is transferred to electric performance test device by S5, movable clamp from ultrasonic wave lock seaming machine
Interior, electric performance test device action detects the electric property of finished product, and detection signal is transmitted to follow-up finished product screen packing
Put；
S6, finished product screening plant automatically push away certified products and defective work according to the detection signal of electric performance test device
Finished product is delivered to go and substandard products area.
Present invention also offers a kind of device for realizing the automatic assemble method of above-mentioned terminal, including：Mounting seat；Installed in peace
Fill the rubber base feeding cylinder of seat left upper end；Terminal feeding cylinder installed in mounting seat lower-left end；Face terminal feeding cylinder is lived
The wicking groove of moved end end installation；Installed in wicking groove surface and transversely movable movable clamp；In mounting seat
The ultrasonic wave lock seaming machine in portion；Electric wire color detection means on the left of ultrasonic wave lock seaming machine；Installed in ultrasonic wave lock seaming machine
The glue of right oblique upper covers material cylinder；Detector installed in ultrasonic wave lock seaming machine right；Installed in the electric of detector right
Performance testing device；Finished product screening plant installed in electric performance test device right；And installed in finished product screening plant
The discharging slideway on right side.
The operation principle of terminal automatic assembling device is：Rubber base directly pushes to ultrasonic wave riveting by rubber base feeding cylinder
In conjunction machine, terminal pushes to progress wicking processing in wicking groove by terminal feeding cylinder first, is then pressed from both sides by movable clamp
Deliver in electric wire color detection means, electric wire color detection means rotate terminal to correct according to the color of terminal tails electric wire
Position, then movable clamp correct terminal clamp is put into position again and delivered on the rubber base on ultrasonic wave lock seaming machine, ultrasound
Ripple lock seaming machine acts, and by terminal riveted on rubber base, then glue covers material cylinder and pushes to Jiao Gai and riveted terminal
On rubber base, ultrasonic wave lock seaming machine acts again, by Jiao Gai together with rubber base riveting；Then the electrical equipment that movable clamp will rivet
Detected below terminal movable to detector, electric performance test device is moved to again by movable clamp after detection is qualified
Place carries out the electrical performance test of electrical equipment terminal, finally by finished product screening plant according to the result of electrical test by qualified products
It is pushed to bad products in different collecting tanks, consequently, it is possible to complete the automatic assembling and detection of terminal, not only greatly improves
The packaging efficiency of electrical equipment terminal, and the assembling quality of terminal can be ensured.
Preferably, the discharging ramp design is into " people " font, a discharging opening of " people " the font discharging slideway with
Substandard products groove is connected, and another discharging opening of " people " the font discharging slideway is connected with pan tank.Pass the test is detected when electric,
Qualified electrical equipment terminal can be pushed to by pan tank by " people " font discharging slideway by finished product screening plant, when electric detection
Test it is unqualified, by finished product screening plant can by qualified electrical equipment terminal by " people " font discharge slideway push to substandard products
Groove.
Preferably, the ultrasonic wave lock seaming machine include pedestal, the first block group, the second block group, upper jacking block, riveting head,
Riveting motor and supersonic generator, the riveting motor are arranged on pedestal top rear portion, first block group and second gear
Block component stands riveting head both sides, and jacking block is provided with immediately below the riveting head, and supersonic generator is arranged on riveting head
Rear.After movable clamp is by terminal movable to rubber base, the first block group and the second block group fix terminal head, upper top
Pushed up on block, riveting head is pushed, and terminal riveting is pressed on rubber base；After riveting shaping, upper jacking block is fallen, while glue covers material cylinder by glue
Lid is pushed on the rubber base for having riveted terminal, and upper jacking block is upper again to be pushed up, by Jiao Gai together with rubber base riveting, while ultrasound
Wave producer works so that Jiao Gai is even closer with rubber base riveting, completes whole riveting process.
The beneficial effect of a kind of automatic assemble method of terminal provided by the invention and device is：
1) the automatic assemble method step of terminal is simple, and continuity is strong, it is possible to achieve fast between rubber base, Jiao Gai and terminal
Speed assembling and automatic detection and automatic screening, can increase substantially efficiency and quality that electrical equipment terminal assembles automatically；
2) terminal automatic assembling device can realize automatic charging and the riveting shaping of rubber base, Jiao Gai and terminal, can be with
Strengthen the electrical security of terminal, not only increase the production efficiency of terminal, and improve the quality of terminal production；
2) terminal automatic assembling device is also equipped with automatic detection and automatic screening function, can greatly improve electrical equipment terminal
The qualification rate of production.
Brief description of the drawings
Fig. 1 is the schematic flow sheet of the assemble method in the present invention.
Fig. 2 is the structural representation of assembling device in the present invention.
Fig. 3 is the structural representation of ultrasonic wave lock seaming machine in the present invention.
In figure：1st, rubber base feeding cylinder；2nd, terminal feeding cylinder；3rd, wicking groove；4th, movable clamp；5th, ultrasonic wave riveted
Machine；6th, glue covers material cylinder；7th, detector；8th, electric performance test device；9th, finished product screening plant；10th, discharge slideway；11、
Mounting seat；12nd, electric wire color detection means.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Whole description, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.Ability
The every other embodiment that domain ordinary person is obtained under the premise of creative work is not made, belong to the protection of the present invention
Scope.
Embodiment 1：A kind of automatic assemble method of terminal.
Shown in reference picture 1, a kind of automatic assemble method of terminal, specifically comprise the following steps：
S1, rubber base arrange sub-material by vibrating disk, and directly pushed in ultrasonic wave lock seaming machine by rubber base feeding cylinder；
S2, terminal feeding cylinder head into the terminal in terminal feeding groove in wicking groove, then will be soaked by movable clamp
Terminal clamp in molten tin bath goes out and is moved in electric wire color detection means, and electric wire color detection means are according to terminal tails electric wire
Color rotates terminal to correct position, and then position is put correct terminal clamp again and delivers to ultrasonic wave riveting by movable clamp
On rubber base on conjunction machine；
After S3, Jiao Gai arrange sub-material by vibrating disk, material cylinder is covered by glue and pushes to and is placed on ultrasonic wave lock seaming machine
On terminal
Top；
S4, the action of ultrasonic wave lock seaming machine, rubber base, terminal and Jiao Gai are riveted together；
The good finished product of riveted is pressed from both sides out and is transferred to electric performance test device by S5, movable clamp from ultrasonic wave lock seaming machine
Interior, electric performance test device action detects the electric property of finished product, and detection signal is transmitted to follow-up finished product screen packing
Put；
S6, finished product screening plant automatically push away certified products and defective work according to the detection signal of electric performance test device
Finished product is delivered to go and substandard products area.
The automatic assemble method step of terminal is simple, and continuity is strong, it is possible to achieve quick between rubber base, Jiao Gai and terminal
Assembling and automatic detection and automatic screening, can increase substantially efficiency and quality that terminal assembles automatically.
Embodiment 2：A kind of automatic terminal assembling device.
Shown in reference picture 2 and Fig. 3, a kind of automatic assemble method of terminal, including：Mounting seat 11；It is left installed in mounting seat 11
The rubber base feeding cylinder 1 of upper end；Terminal feeding cylinder 2 installed in the lower-left end of mounting seat 11；The activity of face terminal feeding cylinder 2
Hold the wicking groove 3 of end installation；Installed in the surface of wicking groove 3 and transversely movable movable clamp 4；Installed in mounting seat 11
The ultrasonic wave lock seaming machine 5 at middle part；Electric wire color detection means 12 installed in the left side of ultrasonic wave lock seaming machine 5；Installed in ultrasonic wave
The glue of 5 right oblique upper of lock seaming machine covers material cylinder 6；Detector 7 installed in the right of ultrasonic wave lock seaming machine 5；Installed in detector 7
The electric performance test device 8 of right；Finished product screening plant 9 installed in the right of electric performance test device 8；And it is arranged on
The discharging slideway 10 on the right side of finished product screening plant 9.
The present invention operation principle be：Rubber base is directly pushed in ultrasonic wave lock seaming machine 5 by rubber base feeding cylinder 1, end
Son is pushed to by terminal feeding cylinder 2 wicking processing is carried out in wicking groove 3 first, is then pinched by movable clamp 4 to electricity
In line color detection means 12, electric wire color detection means 12 rotate terminal to correct according to the color of terminal tails electric wire
Position, then movable clamp 4 correct terminal clamp is put into position again and delivered on the rubber base on ultrasonic wave lock seaming machine 5, ultrasound
Ripple lock seaming machine 5 acts, and by terminal riveted on rubber base, then glue covers material cylinder 6 and pushes to Jiao Gai and riveted terminal
Rubber base on, ultrasonic wave lock seaming machine 5 acts again, by Jiao Gai together with rubber base riveting；Then movable clamp 4 will rivet
Terminal movable to the lower section of detector 7 is detected, and electric performance test dress is moved to again by movable clamp 4 after detection is qualified
The electrical performance test that electrical equipment terminal is carried out at 8 is put, will be qualified according to the result of electrical test finally by finished product screening plant 9
Product and bad products are pushed in different collecting tanks, consequently, it is possible to complete the automatic assembling and detection of terminal, not only significantly
The packaging efficiency of terminal is improved, and the assembling quality of terminal can be ensured.
Shown in reference picture 2, the discharging slideway 10 is designed to " people " font, one of " people " the font discharging slideway 10
Discharging opening is connected with substandard products groove, and another discharging opening of " people " the font discharging slideway 10 is connected with pan tank.When electric inspection
Pass the test is surveyed, qualified electrical equipment terminal can be pushed into by " people " font discharging slideway 10 by finished product screening plant 9
Product groove, when electrically detection experiment is unqualified, qualified electrical equipment terminal can be passed through into " people " font by finished product screening plant 9 discharges
Slideway 10 pushes to substandard products groove.
Shown in reference picture 3, the ultrasonic wave lock seaming machine 5 include pedestal 51, the first block group 52, the second block group 53, on
Jacking block 54, riveting are first 55, riveting motor 56 and supersonic generator 57, after the riveting motor 56 is arranged on the top of pedestal 51
Portion, 52 and second block group of the first block group, 53 discrete first 55 both sides of riveting, the underface of the riveting first 55 is provided with
Upper jacking block 54, supersonic generator 57 are arranged on the rear of riveting first 55.After movable clamp 4 is by terminal movable to rubber base,
First block group 52 and the second block group 53 fix terminal head, are pushed up on upper jacking block 54, and riveting first 55 pushes, by terminal riveting
On rubber base；After riveting shaping, upper jacking block 54 is fallen, while glue covers material cylinder 6 and pushes to Jiao Gai and riveted terminal
Rubber base on, upper jacking block 54 is upper again to be pushed up, and by Jiao Gai together with rubber base riveting, while supersonic generator 57 works so that
Jiao Gai is even closer with rubber base riveting, completes whole riveting process.
Described above is presently preferred embodiments of the present invention, but the present invention should not be limited to the embodiment and accompanying drawing institute is public
The content opened, so every do not depart from the lower equivalent or modification completed of spirit disclosed in this invention, both fall within protection of the present invention
Scope.
Claims (4)
1. a kind of automatic assemble method of terminal, it is characterised in that specifically comprise the following steps：
S1, rubber base arrange sub-material by vibrating disk, and directly pushed in ultrasonic wave lock seaming machine by rubber base feeding cylinder；
S2, terminal feeding cylinder head into the terminal in terminal feeding groove in wicking groove, then by movable clamp by wicking groove
Interior terminal clamp goes out and is moved in electric wire color detection means, and electric wire color detection means are according to the color of terminal tails electric wire
Terminal is rotated to correct position, then position is put correct terminal clamp again and delivers to ultrasonic wave lock seaming machine by movable clamp
On rubber base on；
After S3, Jiao Gai arrange sub-material by vibrating disk, material cylinder is covered by glue and pushes to and is placed on ultrasonic wave lock seaming machine
Terminal tip portions；
S4, the action of ultrasonic wave lock seaming machine, rubber base, terminal and Jiao Gai are riveted together；
The good finished product of riveted is pressed from both sides out and is transferred in electric performance test device by S5, movable clamp from ultrasonic wave lock seaming machine,
Electric performance test device action detects the electric property of finished product, and detection signal is transmitted to follow-up finished product screening plant；
S6, finished product screening plant automatically push to certified products and defective work according to the detection signal of electric performance test device
Finished product is gone and substandard products area.
A kind of 2. device for realizing the automatic assemble method of terminal as described in the appended claim 1, it is characterised in that：Including
Mounting seat；
Installed in the rubber base feeding cylinder of mounting seat left upper end；
Terminal feeding cylinder installed in mounting seat lower-left end；
The wicking groove of face terminal feeding cylinder movable end end installation；
Installed in wicking groove surface and transversely movable movable clamp；
Ultrasonic wave lock seaming machine in the middle part of mounting seat；
Electric wire color detection means on the left of ultrasonic wave lock seaming machine；
Glue installed in the right oblique upper of ultrasonic wave lock seaming machine covers material cylinder；
Detector installed in ultrasonic wave lock seaming machine right；
Electric performance test device installed in detector right；
Finished product screening plant installed in electric performance test device right；And
Discharging slideway on the right side of finished product screening plant.
3. automatic terminal assembling device as claimed in claim 2, it is characterised in that：The discharging ramp design is into " people " word
Shape, a discharging opening of " people " font discharging slideway are connected with substandard products groove, " people " font discharge slideway another
Discharging opening is connected with pan tank.
4. automatic terminal assembling device as claimed in claim 2, it is characterised in that：The ultrasonic wave lock seaming machine include pedestal,
First block group, the second block group, upper jacking block, riveting head, riveting motor and supersonic generator, the riveting motor are arranged on
Pedestal top rear portion, first block group and the second block component stand riveting head both sides, the underface installation of the riveting head
There is upper jacking block, supersonic generator is arranged on the rear of riveting head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710547853.0A CN107342519B (en) | 2017-07-06 | 2017-07-06 | The automatic assemble method of terminal and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710547853.0A CN107342519B (en) | 2017-07-06 | 2017-07-06 | The automatic assemble method of terminal and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107342519A true CN107342519A (en) | 2017-11-10 |
| CN107342519B CN107342519B (en) | 2019-03-15 |
Family
ID=60218930
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710547853.0A Active CN107342519B (en) | 2017-07-06 | 2017-07-06 | The automatic assemble method of terminal and device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107342519B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110524241A (en) * | 2019-08-29 | 2019-12-03 | 潍坊路加精工有限公司 | A kind of connector automatic assembly equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08167467A (en) * | 1994-12-13 | 1996-06-25 | Sumitomo Wiring Syst Ltd | Inserting device of terminal with wire |
| CN104124595A (en) * | 2013-04-24 | 2014-10-29 | 合肥普赛机械自动化有限公司 | Intelligent integrated three-core plug device |
| CN104966973A (en) * | 2015-07-29 | 2015-10-07 | 东莞市森佳机械有限公司 | Full-automatic terminal machine |
| CN205583349U (en) * | 2016-04-27 | 2016-09-14 | 齐齐哈尔齐三机床有限公司 | Jointing clamp for electrical engineering |
| CN106602387A (en) * | 2017-02-10 | 2017-04-26 | 昆山三颉自动化科技有限公司 | Wire-harness-connector assembling all-in-one machine |
| CN206200487U (en) * | 2016-10-13 | 2017-05-31 | 东莞市钺河自动化科技有限公司 | The automatic assembling testing equipment of switch |
-
2017
- 2017-07-06 CN CN201710547853.0A patent/CN107342519B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08167467A (en) * | 1994-12-13 | 1996-06-25 | Sumitomo Wiring Syst Ltd | Inserting device of terminal with wire |
| CN104124595A (en) * | 2013-04-24 | 2014-10-29 | 合肥普赛机械自动化有限公司 | Intelligent integrated three-core plug device |
| CN104966973A (en) * | 2015-07-29 | 2015-10-07 | 东莞市森佳机械有限公司 | Full-automatic terminal machine |
| CN205583349U (en) * | 2016-04-27 | 2016-09-14 | 齐齐哈尔齐三机床有限公司 | Jointing clamp for electrical engineering |
| CN206200487U (en) * | 2016-10-13 | 2017-05-31 | 东莞市钺河自动化科技有限公司 | The automatic assembling testing equipment of switch |
| CN106602387A (en) * | 2017-02-10 | 2017-04-26 | 昆山三颉自动化科技有限公司 | Wire-harness-connector assembling all-in-one machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110524241A (en) * | 2019-08-29 | 2019-12-03 | 潍坊路加精工有限公司 | A kind of connector automatic assembly equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107342519B (en) | 2019-03-15 |
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