CN109462117B - Numerical control manufacturing machine tool for assembling cables - Google Patents
Numerical control manufacturing machine tool for assembling cables Download PDFInfo
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- CN109462117B CN109462117B CN201810790742.7A CN201810790742A CN109462117B CN 109462117 B CN109462117 B CN 109462117B CN 201810790742 A CN201810790742 A CN 201810790742A CN 109462117 B CN109462117 B CN 109462117B
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- cable
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- bending
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/30—Reducing waste in manufacturing processes; Calculations of released waste quantities
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- Engineering & Computer Science (AREA)
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Abstract
The invention relates to the technical field of cable assembly equipment, and discloses a numerical control manufacturing machine tool for assembling cables, which comprises a shell provided with an operating platform, wherein one end of the shell is provided with a cable stripping and cutting unit, the cable stripping and cutting unit comprises a plurality of pairs of wire roller pairs and stripping and cutting tools for straightening the cables, the operating platform of the shell is provided with a cable bending device unit, the operating platform is also provided with a puncture wire clamp unit, the operating platform is provided with a steel strand hydraulic cutting unit and a steel strand bending unit, the side wall of the shell is provided with a control microcomputer, and the control microcomputer is electrically connected with the cable stripping and cutting unit The beneficial effects of optimizing the management of a construction site and the intensive management of materials.
Description
Technical Field
The invention relates to the technical field of cable assembly equipment, in particular to a numerical control manufacturing machine tool for assembling cables.
Background
The cable assembly component is formed by combining a plurality of straight cables, a plurality of bent cables, a piercing connector and other components and is used for basic engineering such as lap joint in a daily power grid, and constructors manufacture the cable assembly component on site according to actual conditions on the site of power grid construction. For example: the invention discloses a multifunctional cable assembling device which is a Chinese patent authorization publication No. CN 206834491U, and is invented and created on publication No. 2018, 1 month and 2 days, and comprises a processing table, a supporting frame, a crimping mechanism, a detection mechanism, a pressure monitoring device and the like.
Disclosure of Invention
The invention provides a numerical control manufacturing machine tool for assembling cables, which is used for solving the defects that the work of a cable assembly component can not be prefabricated in a factory, the process of on-site manufacture is not standard, the working strength is high, the construction period is long, blanking and excess material recovery are difficult, the intensive management level of materials is low, the cable assembly component can not be distributed in a complete set, and the interchangeability and universality are low in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a numerical control preparation lathe of assembly cable, includes the casing that is equipped with the operation panel, the one end of casing is equipped with the cable and strips off the unit of cutting, the cable strips off the unit of cutting and includes a plurality of pairs of line roller pairs and the strip cutter that are used for straightening the cable, be equipped with cable curved circle device unit on the operation panel of casing, the operation panel still is equipped with puncture fastener unit, puncture fastener unit includes one end and operation panel fixed connection's mechanical flexible arm, the other end of mechanical flexible arm can be dismantled and be connected with electric spanner, the operation panel is equipped with steel strand wires hydraulic pressure and tailors unit and steel strand wires curved circle unit, the lateral wall of casing is equipped with the control microcomputer, the control microcomputer is shelled with the cable and is cut the unit. The invention integrates a plurality of working units into the same numerical control manufacturing machine tool to realize function integration, so that the manufacturing process of the cable assembly component can be completed on one numerical control manufacturing machine tool, thereby factory prefabrication and complete distribution of the cable assembly component can be carried out in a factory, the process standard of uniform manufacturing is improved, interchangeability universality is improved by prefabricating the cable assembly components with different specification requirements, the site construction time is shortened, the working efficiency is improved, the material waste is reduced, the influence time of construction on the electricity consumption of peripheral users is shortened, the site management and material intensive management of construction are optimized, a plurality of basic process manufacturing units of the cable assembly component are arranged on the numerical control manufacturing machine tool, the manufacturing units are uniformly and uniformly regulated by a control microcomputer, and the conventional cable stripping and cutting scheme of a system is called in a man-machine exchange interface of the control microcomputer during manufacturing, or a corresponding scheme is rewritten according to actual requirements, after the scheme is confirmed, relevant operations can be performed in a word or continuous operation mode according to requirements, then the cable passes through the cable stripping and cutting unit to perform stripping and cutting work, the stripping and cutting effect is accurate and efficient, then the stripped and cut cable is bent to a circle through the cable bending device unit, the round bent cable is matched with the puncture wire clamp and is fixed through the electric wrench.
Preferably, the operating platform is provided with a cable heat-shrinking and crimping unit, the cable heat-shrinking and crimping unit comprises a heat-shrinking device, and the heat-shrinking device is provided with a timing controller. The thermal shrinkage device provided with the timing controller can perform timed accurate thermal shrinkage crimping on one end of the cable sleeved with the thermal shrinkage pipe, and the manufacturing process standards are unified.
Preferably, the cable rounding device unit comprises a cable positioning disc fixed on an operating platform, a pair of cable rounding wheel rollers are arranged on two sides of the positioning disc, a pair of arc-shaped rail grooves matched with the cable rounding wheel rollers are further arranged on two sides of the cable positioning disc on the operating platform, the pair of arc-shaped rail grooves oppositely surround the outer side of the cable positioning disc, and cable positioning wheels matched with the cable rounding wheel rollers are further arranged between the pair of arc-shaped rail grooves. When the cable rounding device unit is in a standby working state, the pair of cable rounding wheel rollers are located at the top end of the cable positioning disc and are higher than the top end of the cable positioning disc by a certain distance, the distance allows a cable to pass through, the cable is placed in the distance, a pedal switch electrically connected with the cable rounding device unit is stepped on, and the pair of cable rounding wheel rollers on the two sides of the cable positioning disc roll to complete cable rounding operation.
Preferably, a first motor is arranged in the machine shell and drives the pair of cable bending wheel rollers to move along the arc-shaped rail grooves simultaneously. The first motor realizes the simultaneous movement of a pair of cable bending wheel rollers.
Preferably, the side surfaces of the cable positioning disc, the cable bending wheel roller and the cable positioning wheel are provided with concave ring grooves. The concave ring groove is a positioning groove for the cable, so that the cable is prevented from sliding out of a gap between the cable positioning disc and the cable bending wheel roller.
Preferably, the steel strand hydraulic cutting unit comprises a wire clamp, a ring cutting tool and a hydraulic machine for controlling the ring cutting tool, a die sleeve is sleeved on the wire clamp, and the wire clamp, the ring cutting tool and the hydraulic machine are fixedly connected to the operating platform. The wire clamp is fixed to the steel strand wires, and different specification and size can be changed according to actual need to the die sleeve that cup joints on the wire clamp, satisfies different production demands, and the ring cutter is tailor the steel strand wires under the effect of hydraulic press.
Preferably, the steel strand wire rounding unit comprises a steel strand wire rounding sleeve head and a steel strand wire limiting column, the steel strand wire rounding sleeve head is rotatably connected to the surface of the operating platform, the steel strand wire rounding sleeve head comprises a rounding sleeve head and a bending measuring cylinder, the bottom of the bending measuring cylinder is connected with the bottom of the rounding sleeve head through a connecting rod, and a gap is reserved between the bending measuring cylinder and the rounding sleeve head. And placing the cut steel strand in a gap between the bending measuring cylinder and the bending sleeve head, setting a bending angle in a man-machine exchange interface of a control microcomputer, lightly stepping on a pedal switch electrically connected with the steel strand bending unit to bend the steel strand, lightly stepping on the pedal switch again, and resetting the bending mechanism.
Preferably, a second motor is arranged in the casing, and the second motor drives the steel strand bending unit to rotate by taking the steel strand bending sleeve head as a circle center. The second motor realizes the rotation of the steel strand wire bending unit.
Preferably, the bottom of the machine shell is provided with a plurality of pedal switches which are electrically connected with the cable thermal shrinkage and crimping unit, the cable rounding device unit, the steel strand hydraulic cutting unit and the steel strand rounding unit one by one. The pedal switch facilitates the independent control of operators on each operation unit, and the use is more convenient and safer.
Therefore, the numerical control manufacturing machine tool for assembling the cable has the following advantages: the cable assembly system has the advantages that the cable assembly system is prefabricated in a factory, complete distribution is realized, the manufacturing process standard is improved and unified, the interchangeability and universality of the cable assembly are improved, the working efficiency is improved, the site construction time is shortened, the material waste is reduced, the influence time of construction on the electricity consumption of peripheral users is shortened, and the site management and material intensive management are optimized.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of a cable rounder unit.
Fig. 3 is a schematic view of the cable rounder unit in an operating state.
Fig. 4 is a schematic structural diagram of a steel strand hydraulic cutting unit.
Fig. 5 is a schematic structural diagram of a steel strand rounding unit.
Wherein: the device comprises an operating table 1, a shell 2, a cable stripping and cutting unit 3, a cable rounding device unit 4, a puncture wire clamp unit 5, a mechanical telescopic arm 6, an electric wrench 7, a steel strand hydraulic cutting unit 8, a steel strand rounding unit 9, a control microcomputer 10, a cable reel pay-off rack 11, a cable thermal shrinkage and crimping unit 12, a cable positioning disc 13, a cable rounding wheel roller 14, an arc-shaped rail groove 15, a cable positioning wheel 16, a cable 17, a first motor 18, a wire clamp 19, a ring cutting tool 20, a die sleeve 21, a steel strand 22, a steel strand limiting column 23, a rounding sleeve head 24, a bending measuring cylinder 25, a connecting rod 26, a scale bar 27, a second motor 28 and a pedal switch 29.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
As shown in fig. 1, 2, 3, 4 and 5, a numerically controlled manufacturing machine for assembling cables, wherein:
the utility model provides a numerical control preparation lathe of assembly cable, including the casing 2 that is equipped with operation panel 1, the one end of casing is equipped with the cable and strips off and cut unit 3, the cable strips off and cuts the unit and include a plurality of pairs of line rollers that are used for straightening the cable and strip off the cutter, be equipped with cable curved circle device unit 4 on the operation panel of casing, the operation panel still is equipped with puncture fastener unit 5, puncture fastener unit includes one end and operation panel fixed connection's mechanical flexible arm 6, the other end of mechanical flexible arm can be dismantled and be connected with electric spanner 7, the operation panel is equipped with steel strand wires hydraulic pressure and tailors unit 8 and steel strand wires curved circle unit 9, the lateral wall of casing is equipped with control microcomputer 10, control microcomputer strips off with the cable. The invention integrates a plurality of working units into the same numerical control manufacturing machine tool to realize function integration, so that the manufacturing process of the cable assembly component can be completed on one numerical control manufacturing machine tool, thereby factory prefabrication and complete distribution of the cable assembly component can be carried out in a factory, the process standard of uniform manufacturing is improved, interchangeability universality is improved by prefabricating the cable assembly components with different specification requirements, the site construction time is shortened, the working efficiency is improved, the material waste is reduced, the influence time of construction on the electricity consumption of peripheral users is shortened, the site management and material intensive management of construction are optimized, a plurality of basic process manufacturing units of the cable assembly component are arranged on the numerical control manufacturing machine tool, the manufacturing units are uniformly and uniformly regulated by a control microcomputer, and the conventional cable stripping and cutting scheme of a system is called in a man-machine exchange interface of the control microcomputer during manufacturing, or a corresponding scheme is rewritten according to actual requirements, after the scheme is confirmed, relevant operation can be performed in a word or continuous operation mode according to requirements, then the cable is led out from the cable reel pay-off rack 11 and penetrates through the cable stripping and cutting unit to perform stripping and cutting work, the stripping and cutting effect is accurate and efficient, then the stripped and cut cable is subjected to rounding through the cable rounding device unit, the rounded cable is matched with the puncture wire clamp and is fixed through the electric wrench.
The console is provided with a cable heat-shrinking and crimping unit 12, which comprises a heat-shrinking device provided with a timing controller. The thermal shrinkage device provided with the timing controller can perform timed accurate thermal shrinkage crimping on one end of the cable sleeved with the thermal shrinkage pipe, and the manufacturing process standards are unified.
The cable rounding device unit comprises a cable positioning disc 13 fixed on the operating platform, a pair of cable rounding wheel rollers 14 are arranged on two sides of the positioning disc, a pair of arc-shaped rail grooves 15 matched with the cable rounding wheel rollers are further arranged on two sides of the cable positioning disc on the operating platform, the pair of arc-shaped rail grooves oppositely surround the outer side of the cable positioning disc, and cable positioning wheels 16 matched with the cable rounding wheel rollers are further arranged between the pair of arc-shaped rail grooves. When the cable rounding device unit is in a standby working state, the pair of cable rounding wheel rollers are located at the top end of the cable positioning disc and are higher than the top end of the cable positioning disc by a certain distance, the distance allows the cable 17 to penetrate through the cable positioning disc, the cable is placed in the interval, the pedal switch electrically connected with the cable rounding device unit is stepped on, and the pair of cable rounding wheel rollers on the two sides of the cable positioning disc roll to complete cable rounding operation.
A first motor 18 is disposed inside the housing and drives a pair of cable-bending roller rollers to move along the curved rail grooves simultaneously. The first motor realizes the simultaneous movement of a pair of cable bending wheel rollers.
The side surfaces of the cable positioning disc, the cable bending wheel roller and the cable positioning wheel are all provided with concave ring grooves. The concave ring groove is a positioning groove for the cable, so that the cable is prevented from sliding out of a gap between the cable positioning disc and the cable bending wheel roller.
The hydraulic cutting unit for the steel strand comprises a wire clamp 19, a ring cutting tool 20 and a hydraulic machine for controlling the ring cutting tool, a die sleeve 21 is sleeved on the wire clamp, and the wire clamp, the ring cutting tool and the hydraulic machine are fixedly connected to an operating platform. The wire clamp fixes the steel strand 22, and different specification and size can be changed according to actual need to the die sleeve that cup joints on the wire clamp, satisfies different production demands, and the ring cutter is tailor the steel strand under the effect of hydraulic press.
The steel strand bending unit comprises a steel strand bending sleeve head and a steel strand limiting column 23, the steel strand bending sleeve head is rotatably connected to the surface of the operating platform, the steel strand limiting column is located on one side of the steel strand bending sleeve head, the steel strand bending sleeve head comprises a bending sleeve head 24 and a bending measuring cylinder 25, the bottom of the bending measuring cylinder is connected with the bottom of the bending sleeve head through a connecting rod 26, and a gap is reserved between the bending measuring cylinder and the bending sleeve head. The cut steel strand is placed in a gap between the bending measuring cylinder and the bending sleeve head, a bending angle is set in a man-machine exchange interface of a control microcomputer, a pedal switch electrically connected with the steel strand bending unit is lightly stepped to bend the steel strand, the pedal switch is lightly stepped again, the bending mechanism is reset, and a scale strip 27 on an operating platform is convenient for an operator to measure the length of the bent steel strand.
The inside of the casing is provided with a second motor 28 which drives the steel strand bending unit to rotate by taking the steel strand bending sleeve head as a circle center. The second motor realizes the rotation of the steel strand wire bending unit.
The bottom of the shell is provided with a plurality of pedal switches 29 which are electrically connected with the cable thermal shrinkage and crimping unit, the cable rounding device unit, the steel strand hydraulic cutting unit and the steel strand rounding unit one by one. The pedal switch facilitates the independent control of operators on each operation unit, and the use is more convenient and safer.
A cable assembling method for a numerical control manufacturing machine tool for assembling cables comprises the following steps:
s1: and (3) penetrating the cable through a cable reel pay-off rack, and inserting the cable into a cable inlet area in the front area of the cable stripping and cutting unit to finish the clamping and preparation work of the cable.
S2: calling a conventional cable stripping and cutting scheme prestored in the system in a man-machine exchange interface of the control microcomputer, or rewriting a corresponding scheme according to actual requirements, and performing related operation in a single or continuous operation mode according to requirements after the scheme is confirmed.
S3: and (4) stripping and cutting the cable, wherein a cable stripping and cutting unit of the numerical control manufacturing machine tool automatically finishes stripping and cutting operation of the cable according to system setting, and conveys the stripped and cut cable to the next operation flow station.
S4: and (3) crimping and thermal shrinkage, namely sleeving a connecting terminal on the stripped and cut cable wire, lightly stepping on a pedal switch electrically connected with the cable thermal shrinkage and crimping unit, and performing timed crimping and thermal shrinkage under the control action of a timing controller.
S5: the cable is curved round, changes the cable location disc of different diameters as required to the camber of adjusting the cable and curving round, reserves the required size in curved round both sides, steps on the pedal switch who is connected with the cable is curved round device unit electricity, rolls a pair of cable curved round roller of cable location disc both sides and accomplishes the cable and curve round the operation, accomplishes the ligature simultaneously on this station and ties up.
S6: the equipment puncture fastener is with a set of puncture fastener and cable cooperation, uses the electric spanner on the flexible arm of machinery to fix cable and puncture fastener.
S7: and (3) shearing the steel strand, penetrating the steel strand through a die sleeve and pulling out the required length, covering two ends of the steel strand by two hands, treading a pedal switch electrically connected with the steel strand hydraulic cutting unit by a foot, and controlling a hydraulic press to push an annular cutting tool to cut the steel strand.
S8: and (3) bending the steel strand, putting the steel strand between the bending sleeve head and the bending measuring cylinder, setting a bending angle in a man-machine exchange interface of a control microcomputer, lightly stepping on a pedal switch electrically connected with the steel strand bending unit to bend the steel strand, lightly stepping on the pedal switch again, and resetting the bending mechanism.
The numerical control manufacturing machine tool for assembling the cable has the beneficial effects of prefabricating the cable assembly in a factory, realizing complete distribution, improving and unifying the manufacturing process standard, improving the interchangeability and universality of the cable assembly, improving the working efficiency, shortening the site construction time, reducing the material waste, shortening the influence time of construction on the electricity consumption of peripheral users, and optimizing the site management and the intensive material management.
Claims (7)
1. A numerical control manufacturing machine tool for assembling cables comprises a shell provided with an operating platform and is characterized in that a cable stripping and cutting unit is arranged at one end of the shell and comprises a plurality of pairs of wire roller pairs and stripping and cutting tools for straightening cables, a cable rounding device unit is arranged on the operating platform of the shell, a puncture wire clamp unit is further arranged on the operating platform and comprises a mechanical telescopic arm, one end of the mechanical telescopic arm is fixedly connected with the operating platform, an electric wrench is detachably connected to the other end of the mechanical telescopic arm, a steel strand hydraulic cutting unit and a steel strand rounding unit are arranged on the operating platform, a control microcomputer is arranged on the side wall of the shell and electrically connected with the cable stripping and cutting unit; the cable rounding device unit comprises a cable positioning disc fixed on an operation table, a pair of cable rounding wheel rollers are arranged on two sides of the cable positioning disc, a pair of arc-shaped rail grooves matched with the cable rounding wheel rollers are further arranged on two sides of the cable positioning disc on the operation table, the pair of arc-shaped rail grooves oppositely surround the outer side of the cable positioning disc, and cable positioning wheels matched with the cable rounding wheel rollers are further arranged between the pair of arc-shaped rail grooves; the bottom of the shell is provided with a plurality of pedal switches which are electrically connected with the cable thermal shrinkage and crimping unit, the cable rounding device unit, the steel strand hydraulic cutting unit and the steel strand rounding unit one by one.
2. The numerically controlled manufacturing machine tool for assembling cables according to claim 1, wherein said operating table is provided with a cable heat-shrinking and crimping unit comprising a heat-shrinking device provided with a timing controller.
3. The machine tool of claim 1, wherein a first motor is disposed within the housing, the first motor driving a pair of cable-bending rollers to simultaneously move along the arcuate track.
4. The machine tool for numerically controlling and manufacturing an assembled cable according to claim 1, wherein the side surfaces of the cable positioning plate, the cable bending roller and the cable positioning wheel are provided with concave ring grooves.
5. The numerical control manufacturing machine tool for assembling the cable according to claim 1, wherein the hydraulic cutting unit for the steel strand comprises a wire clamp, a ring cutting tool and a hydraulic press for controlling the ring cutting tool, a die sleeve is sleeved on the wire clamp, and the wire clamp, the ring cutting tool and the hydraulic press are fixedly connected to an operating table.
6. The numerical control manufacturing machine tool for assembling cables according to claim 1, wherein the steel strand bending unit comprises a steel strand bending sleeve head rotatably connected to the surface of the operating platform and a steel strand limiting column located on one side of the steel strand bending sleeve head, the steel strand bending sleeve head comprises a bending sleeve head and a bending measuring cylinder, the bottom of the bending measuring cylinder is connected with the bottom of the bending sleeve head through a connecting rod, and a gap is reserved between the bending measuring cylinder and the bending sleeve head.
7. The numerical control manufacturing machine tool for assembling cables as claimed in claim 1 or 6, wherein a second motor is provided inside the housing, and the second motor drives the strand rounding unit to rotate around the strand rounding sleeve head.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810790742.7A CN109462117B (en) | 2018-07-18 | 2018-07-18 | Numerical control manufacturing machine tool for assembling cables |
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| CN201810790742.7A CN109462117B (en) | 2018-07-18 | 2018-07-18 | Numerical control manufacturing machine tool for assembling cables |
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| CN109462117A CN109462117A (en) | 2019-03-12 |
| CN109462117B true CN109462117B (en) | 2020-09-15 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109462109B (en) * | 2018-07-18 | 2020-08-11 | 国网浙江嘉善县供电有限公司 | Numerical control manufacturing machine tool for assembling cable and cable assembling method |
| CN110867782B (en) * | 2019-10-30 | 2021-01-01 | 广西电网有限责任公司百色供电局 | Power line wire equipment clamp installer |
| CN111922245B (en) * | 2020-06-19 | 2022-08-26 | 国网浙江宁波市鄞州区供电有限公司 | Multifunctional machine for outdoor construction of power cable |
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| US3849860A (en) * | 1973-03-05 | 1974-11-26 | Gen Staple Co | Apparatus for forming and applying a strain relief splice from a continuous supply strip |
| CN204672862U (en) * | 2015-06-10 | 2015-09-30 | 山西晋城无烟煤矿业集团有限责任公司 | Hand-held galvanized wire head bending device |
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