CN208527957U - A kind of straightener for the prewired full automatic production equipment of dropper - Google Patents

A kind of straightener for the prewired full automatic production equipment of dropper Download PDF

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Publication number
CN208527957U
CN208527957U CN201821100268.2U CN201821100268U CN208527957U CN 208527957 U CN208527957 U CN 208527957U CN 201821100268 U CN201821100268 U CN 201821100268U CN 208527957 U CN208527957 U CN 208527957U
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China
Prior art keywords
mounting base
roller group
production equipment
dropper
full automatic
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CN201821100268.2U
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Chinese (zh)
Inventor
冯小鹏
冉伯扬
吴荣超
刘洋
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China Railway Electrification Wuhan Design and Research Institute Co Ltd
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China Railway Electrification Wuhan Design and Research Institute Co Ltd
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Abstract

The utility model discloses a kind of straighteners for the prewired full automatic production equipment of dropper, it include: aligning machine base, the L-shape structure of vertical cross-section of the aligning machine base, the L shape structure includes left mounting base and right mounting base, several aligning roller groups are respectively arranged in the left mounting base and right mounting base, the aligning roller group is connect with roller group power mechanism, the aligning roller group includes longitudinal roller group and lateral roller group, the left mounting base and right mounting base both ends extend outward left erecting bed and right erecting bed respectively, the left erecting bed and right erecting bed are bonded with table surface, it can make the prewired artificial production for carrying out railway dropper line of full automatic production equipment substitution of dropper, its precision is high, without individual difference, and its automation and intelligence degree are high, convenient for batch production, to reduce production cost, and Stable yield provides technical guarantee.

Description

A kind of straightener for the prewired full automatic production equipment of dropper
Technical field
The utility model relates to the processing and manufacturing fields of railway contact line dropper line, hang more particularly to one kind for whole The straightener of the prewired full automatic production equipment of string.
Background technique
According to existing professional standard " high-speed railway electric propulsion power supply engineering construction quality accident standard " (TB10758- 2010) regulation in: " blanking, measurement, the production of 1 dropper should be made dedicated platform of dropper, and crimping uses dedicated Press Plier, Sliding load after crimping meets design requirement;2 droppers should be without broken lot and stranded phenomenon;3 dropper precast length deviations be ± 1.5mm." be used in production dropper line at present easy making processing platform, manual measurement dropper line length, blanking and pressure It connecing, longest dropper line length reaches 2000mm, and measurement error is possible to above 1.5mm, there are prefabricated precision is low, rejection rate The problems such as high.
It is counted according to Department of Transportation of the People's Republic of China (PRC) in 2014,11.2 ten thousand kilometers of railway total length, according to minimum It is required that (6~8 meters/root) dropper linear distance calculates, whole dosage is more than 15,000,000 dropper lines, the lasting propulsion that high-speed rail is built, Newly built railway needs prefabricated a large amount of dropper lines, while needing replacing damage and the dropper line of poor quality, whole dosage again every year Greatly.It before this huge data surface, is manually produced entirely, huge labour will be needed, so how with automatically Change machine to replace manually, both saving manpower, improves working efficiency, while product is also equipped with high-precision, the production equipment of high quality It is those skilled in the art always in the problem of thinking.
Summary of the invention
The purpose of the utility model is to overcome the above-mentioned problems in the prior art, propose a kind of for dropper The straightener of prewired full automatic production equipment can be such that the artificial railway that carries out of the prewired full automatic production equipment substitution of dropper hangs The production of string, precision is high, no individual difference, and its automation and intelligence degree are high, convenient for batch production, to reduce Production cost, and stable yield provides technical guarantee.
The purpose of this utility model is realized by following technical proposals:
A kind of straightener for the prewired full automatic production equipment of dropper, comprising: aligning machine base, the straightener The L-shape structure of the vertical cross-section of pedestal, the L shape structure include left mounting base and right mounting base, the left mounting base and right peace Several aligning roller groups are respectively arranged on dress seat, the aligning roller group is connect with roller group power mechanism, and the aligning roller group includes Longitudinal roller group and lateral roller group, the left mounting base and right mounting base both ends extend outward left erecting bed and right installation respectively Platform, the left erecting bed and right erecting bed are bonded with table surface.
A kind of straightener for the prewired full automatic production equipment of dropper of the utility model, the left mounting base and Right mounting base is mutually perpendicular to.
A kind of straightener for the prewired full automatic production equipment of dropper of the utility model, it is described longitudinal direction roller group and Lateral roller group is staggered in length direction.
A kind of straightener for the prewired full automatic production equipment of dropper of the utility model, the aligning roller group are logical It crosses roller group mounting base to connect with aligning machine base, there is roller group mounting base groove, the roller group installation on the aligning machine base Seat is coupled with roller group mounting base groove.
A kind of straightener for the prewired full automatic production equipment of dropper of the utility model, the roller group mounting base Two sides are provided with mounting base guiding projection, and the mounting base guiding projection is vertical with roller group mounting base glide direction, the roller group There is mounting base to be oriented to groove, the mounting base guiding projection is coupled with mounting base guiding groove in mounting base groove.
A kind of straightener for the prewired full automatic production equipment of dropper of the utility model, the left mounting base and Right mounting base end is respectively provided with longitudinal end plate and lateral end plate, on the longitudinal direction end plate and lateral end plate there is straightening roll to adjust Bolt, the straightening roll adjust bolt and are connected with roller group mounting base.
A kind of straightener for the prewired full automatic production equipment of dropper of the utility model, it is described longitudinal direction roller group and Lateral roller group is two roller being set side by side in the same direction compositions.
According to the above technical scheme, the beneficial effects of the utility model are: propose it is a kind of for dropper it is prewired it is complete from The straightener of dynamic production equipment can make the prewired artificial system for carrying out railway dropper line of full automatic production equipment substitution of dropper Make, precision is high, no individual difference, and its automation and intelligence degree are high, convenient for batch production, is produced into reduce This, and stable yield provides technical guarantee.
Detailed description of the invention
Fig. 1 is the schematic views that the utility model is applied to a kind of prewired full automatic production equipment of dropper;
Fig. 2 is the workbench schematic diagram that the utility model is applied to a kind of prewired full automatic production equipment of dropper;
Fig. 3 is the thread trimmer schematic diagram that the utility model is applied to a kind of prewired full automatic production equipment of dropper;
Fig. 4 is the thread trimmer axonometric drawing that the utility model is applied to a kind of prewired full automatic production equipment of dropper;
Fig. 5 is a kind of straightener schematic diagram for the prewired full automatic production equipment of dropper of the utility model;
Fig. 6 is that the utility model shows applied to a kind of thimble feeding mechanism of the prewired full automatic production equipment of dropper It is intended to;
Fig. 7 is the thimble feeding mechanism bottom that the utility model is applied to a kind of prewired full automatic production equipment of dropper Portion's structure chart;
Fig. 8 is the manipulator mechanism signal that the utility model is applied to a kind of prewired full automatic production equipment of dropper Figure.
Specific embodiment
The utility model is further described with attached drawing combined with specific embodiments below.
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain The utility model is not used to limit the utility model
It is a kind of if Fig. 1-8 is the embodiment that the utility model is applied to a kind of prewired full automatic production equipment of dropper The prewired full automatic production equipment of dropper, comprising: mechanical motion mechanism 14, hydraulic system 18, electric control system 19 and vibration Moving plate system, the mechanical motion mechanism 14 include: workbench 13 and the manipulator mechanism 20 for being set to 13 top of workbench, institute It states and is provided with the fixed press-loading device of aluminium hydraulic pressed connecting pipe, copper lug and thimble, 20 traction steel wire of manipulator mechanism on workbench 13 The press fitting of aluminium hydraulic pressed connecting pipe, copper lug and thimble is completed in 13 apparent motion of workbench, is respectively arranged on the outside of the workbench 13 Thimble vibrating disk 15, aluminium hydraulic pressed connecting pipe vibrating disk 16 and copper lug vibrating disk 17, the thimble vibrating disk 15, aluminium hydraulic pressed connecting pipe vibrating disk 16 and copper lug vibrating disk 17 for automated production provide material source, the mechanical motion mechanism 14, hydraulic system 18 and vibration The movement of Moving plate system is controlled by electric control system 19.
There is Wire-feeding machine 2,2 end of the Wire-feeding machine with straightener 1,1 end of the straightener on the workbench 13 Thread trimmer 3,3 end of thread trimmer have thimble positioning mechanism 6, have thimble on the outside of the thimble positioning mechanism 6 There is aluminium hydraulic pressed connecting pipe to crimp translation mechanism 8 for feeding mechanism 4,6 rear end of thimble positioning mechanism, and the aluminium hydraulic pressed connecting pipe crimps translation mechanism 8 Outside has guide groove 11, and deconcentrator 12 is provided on the outside of the guide groove 11, and the aluminium hydraulic pressed connecting pipe crimping 8 end of translation mechanism has the heart Shape ring positioning mechanism also has copper lug compression joint mechanism 7 on the workbench 13.
6 two sides of thimble positioning mechanism are respectively provided with before thimble latch mechanism 10 after latch mechanism 9 and thimble
Thimble press plate mechanism 5 is provided on the outside of the thimble positioning mechanism 6.
The thread trimmer 3 includes trimming machine base 301, is movably installed with shearing sliding block in the trimming machine base 301 304, the shearing sliding block 304 can slide up and down in trimming machine base 301, have shearing at the top of the trimming machine base 301 Top plate 309,309 top of shearing top plate have shearing power mechanism 305, and the output end of the shearing power mechanism 305 is worn It crosses shearing top plate 309 and is connect with shearing sliding block 304.
The trimming machine base 301 has shearing machine bottom board, and quadrangle has support column 302 on the shearing machine bottom board.
Shearing slideway 303 is formed between adjacent support column 302, the shearing sliding block 304 extends outward slideway convex block, The slideway convex block is matched with shearing slideway 303.
The forward surface of the trimming machine base 301 and shearing sliding block 304, is respectively arranged with lower shearing piece 307 and upper shearing Piece 306.
The lower shearing piece 307 and upper shearing piece 306 are staggered in scissor-shaped.
The forward surface of the lower shearing piece 307 and upper shearing piece 306 is provided with shearing arc groove, the shearing arc Shear blade is set in groove.
There is rubber pad between the lower shearing piece 307 and trimming machine base 301.
The thimble feeding mechanism 4 includes: material fetching mechanism and feeding mechanism, and the material fetching mechanism has fixed pedestal 401, the fixed pedestal 401 is set on workbench 13, has thimble material fetching mechanism 403 on the fixed pedestal 401, The feeding mechanism includes thimble material feeding seat 402, and 402 top of thimble material feeding seat has thimble clamping device 404, The thimble material feeding seat 402 is connect with turnover mechanism 405, has overturning bit-avoiding slot 4012 on the workbench 13, described to turn over Rotation mechanism 405 passes through workbench 13 by overturning bit-avoiding slot 4012, and 13 bottom surface of workbench is provided with positioning base 407, institute It states turnover mechanism 405 and positioning base 407 is hinged, power mechanism fixing seat 409 is provided on the positioning base 407, it is described Overturning power mechanism 4010, the output end of the overturning power mechanism 4010 and overturning are provided in power mechanism fixing seat 409 Mechanism 405 connects, to make turnover mechanism 405 that thimble material feeding seat 402 be driven to overturn in overturning power mechanism 4010, makes heart Ring back-off enters in thimble positioning mechanism 6.
There is upper tablet 4031, the upper tablet 4031 can be in thimble reclaimer on the thimble material fetching mechanism 403 Plane motion on structure 403, so that thimble is sent on thimble material feeding seat 402 from thimble material fetching mechanism 403.
Hitting rod mechanism 406 is provided on the outside of the thimble clamping device 404, the compression of hitting rod mechanism 406 makes heart Ring clamping device 404 opens.
There is cushion idler at the top of the hitting rod mechanism 406.
407 side of positioning base is provided with turnover mechanism connecting rod 408, described 408 one end of turnover mechanism connecting rod and fixed Position pedestal 407 is hinged, and 407 other end of positioning base is connect with thimble material feeding seat 402.
The turnover mechanism connecting rod 408 and positioning base 407 be hinged and turnover mechanism 405 with positioning base 407 is hingedly Same articulated shaft.
The turnover mechanism connecting rod 408 is connect by connecting shaft with turnover mechanism 405.
There is perforative turning groove 4011, the turning groove 4011 forms the movement of connecting shaft on the positioning base 407 Track.
The straightener 1 includes aligning machine base 101, the L-shape structure of vertical cross-section of the aligning machine base 101, institute Stating L shape structure includes left mounting base 109 and right mounting base 1010, is set respectively in the left mounting base 109 and right mounting base 1010 Several aligning roller groups are equipped with, the aligning roller group is connect with roller group power mechanism, and the aligning roller group includes 105 He of longitudinal roller group Lateral roller group 104, the left mounting base 109 and 1010 both ends of right mounting base extend outward left erecting bed 107 and right peace respectively Platform 108 is filled, the left erecting bed 107 and right erecting bed 108 are bonded with 13 surface of workbench.
The left mounting base 109 and right mounting base 1010 are mutually perpendicular to.
The longitudinal direction roller group 105 and lateral roller group 104 are staggered in length direction.
The aligning roller group is connect by roller group mounting base with aligning machine base 101, is had on the aligning machine base 101 Roller group mounting base groove, the roller group mounting base are coupled with roller group mounting base groove.
Roller group mounting base two sides are provided with mounting base guiding projection, the mounting base guiding projection and roller group mounting base Glide direction is vertical, and there is mounting base to be oriented to groove, the mounting base guiding projection and installation in the roller group mounting base groove Seat guiding groove is coupled.
The left mounting base 109 and 1010 end of right mounting base are respectively provided with longitudinal end plate 103 and lateral end plate 102, institute Stating on longitudinal end plate 103 and lateral end plate 102, there is straightening roll to adjust bolt 106, and the straightening roll adjusts bolt 106 and roller group Mounting base is connected.
The longitudinal direction roller group 105 and lateral roller group 104 are two roller being set side by side in the same direction compositions.
The manipulator mechanism 20 includes: robot gantry 2001, is tower structure on the robot gantry 2001, Manipulator cross slide 2002 is had on the robot gantry 2001, the manipulator cross slide 2002 passes through machine respectively Longitudinally right guide rail 2003 is slidably connected with the realization of robot gantry 2001 for tool hand longitudinal direction left rail 2015 and manipulator, the machinery Hand cross slide 2002 is provided with longitudinal motion mechanism, and 2002 top of manipulator cross slide is provided with manipulator mounting base 2005, the combination of the manipulator mounting base 2005 and 2002 sliding slot of manipulator cross slide and slide rail realizes that sliding connects It connects, manipulator 2007, the manipulator 2007 and manipulator behavior mechanism is provided with below the manipulator mounting base 2005 2008 connect and obtain power, and the manipulator 2007 is connect with manipulator revolving power mechanism 2011 obtains rotary power, institute It states manipulator mounting base 2005 and is provided with transverse motion mechanism.
The longitudinal motion mechanism includes mutually matched longitudinal leadscrew nut 2004 and longitudinal leadscrew, the longitudinal leadscrew Nut 2004 is set to 2002 length direction end of manipulator cross slide, the longitudinal leadscrew setting robot gantry it On, the longitudinal leadscrew provides power by manipulator Longitudinal mechanism 2012.
The transverse motion mechanism includes: the full horizontal screw lead nut 2006 and horizontal screw lead 2016 of phase interworking, the water Flat feed screw nut 2006 is set to 2005 bottom of manipulator mounting base, and the horizontal screw lead 2016 is set to manipulator cross slide On 2002, the horizontal screw lead 2016 provides power by manipulator lateral dynamics mechanism 2012.
The 2002 length direction both ends of manipulator cross slide are provided with synchronization mechanism.
The synchronization mechanism includes synchronizing shaft 2014, and the synchronizing shaft 2014 is crossed on 2002 liang of manipulator cross slide End, 2014 both ends of synchronizing shaft are provided with synchromesh gear 2010, and the synchromesh gear 2010 is meshed with synchronous rack gear 2009, The synchronous rack gear 2009 is separately positioned on manipulator longitudinal direction left rail 2015 and manipulator longitudinally right 2003 surface of guide rail.
Manipulator lateral dynamics mechanism 2012 and Longitudinal mechanism 2012 are hydraulic motor.
Working principle:
Initial to prepare, thimble vibrating disk 15 passes through thimble in advance by heart-shaped ring vibration at thimble feeding mechanism 4 Thimble is sent to thimble positioning mechanism 6 by feeding mechanism 4;Aluminium hydraulic pressed connecting pipe vibrating disk 16 send aluminium hydraulic pressed connecting pipe to aluminium hydraulic pressed connecting pipe compression joint mechanism It clamps on 8 and in advance;Copper lug is sent on copper lug compression joint mechanism 7 by copper lug vibrating disk 17 and is clamped in advance;
Copper stranded conductor Wire-feeding machine 2 carries out line sending, carries out straightening by straightener 1, shears at thread trimmer 2, guarantees copper stranded conductor Head is smooth to be threaded forward, and manipulator mechanism 20 is fallen, and is clamped and is continued to thread forward at the 70mm of the end of a thread head, fixed across thimble Behind 6 position of position mechanism, thimble is pushed down in the overturning of thimble press plate mechanism 5, and copper stranded conductor passes through on aluminium hydraulic pressed connecting pipe crimping translation mechanism 8 Aluminium hydraulic pressed connecting pipe, manipulator mechanism 20 rise, while guide groove 11 rises, and copper stranded conductor guide groove 11 is directed across aluminium hydraulic pressed connecting pipe crimping translation mechanism Aluminium hydraulic pressed connecting pipe on 8, the decline of manipulator mechanism 20 is clamped at the 70mm of the end of a thread head, and is matched by 20 rotary servo of manipulator mechanism Conjunction movement, completion surround thimble positioning mechanism, and thimble, lock machine before thimble are pushed down in the overturning of thimble press plate mechanism 5 Tightly the end of a thread is locked in movement to structure 9, the aluminium hydraulic pressed connecting pipe and rising that manipulator mechanism 20 catches the end of a thread to penetrate on aluminium hydraulic pressed connecting pipe crimping translation mechanism 8 Deconcentrator 12 in place, aluminium hydraulic pressed connecting pipe, which crimps, intersects dislocation with progress deconcentrator 12 on translation mechanism 8, and lockking the end of a thread prevents the end of a thread It skids off, manipulator mechanism 20 moves again to deconcentrator end and clamps the end of a thread, carries out the end of a thread tightening, while latch mechanism 10 after thimble It is acted, copper stranded conductor is tightly attached on thimble, then aluminium hydraulic pressed connecting pipe crimping translation mechanism 8 carries out traversing to the left, by aluminium hydraulic pressed connecting pipe Support thimble, hydraulic jaw crimps aluminium hydraulic pressed connecting pipe, and after the completion, the traversing rising of manipulator mechanism 20 penetrates into the end of a thread In copper lug compression joint mechanism 7, hydraulic jaw crimps copper lug, completes half of action cycle.
7 hydraulic jaw of copper lug compression joint mechanism unclamps, and aluminium hydraulic pressed connecting pipe crimping 8 hydraulic jaw of translation mechanism is unclamped, is laterally moved to just Beginning position, latch mechanism retracts before latch mechanism, thimble after thimble, and manipulator mechanism 20 catches copper stranded conductor to left front line sending, together When the synchronous line sending of Wire-feeding machine 2, stop after calculating line sending distance according to the dropper line length of setting, thread trimmer 2 is sheared, mechanical Mobile phone structure 20, which returns at clipped position 70mm, catches the end of a thread, and latch mechanism movement locking the end of a thread, manipulator mechanism 20 revolve before thimble Turning servo mechanism interoperation, completion surround thimble positioning mechanism, and remaining movement is consistent with preceding half of movement technique, Complete the full-automatic processing production of entire dropper line.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model Protection scope within.

Claims (7)

1. a kind of straightener for the prewired full automatic production equipment of dropper, it is characterised in that: include: aligning machine base (101), the L-shape structure of vertical cross-section of aligning machine base (101), the L shape structure includes left mounting base (109) and the right side Several aligning roller groups are respectively arranged in mounting base (1010), the left mounting base (109) and right mounting base (1010), it is described to rectify Straight roller group is connect with roller group power mechanism, and the aligning roller group includes longitudinal roller group (105) and lateral roller group (104), the left side Mounting base (109) and right mounting base (1010) both ends extend outward left erecting bed (107) and right erecting bed (108), institute respectively Left erecting bed (107) and right erecting bed (108) is stated to be bonded with workbench (13) surface.
2. a kind of straightener for the prewired full automatic production equipment of dropper according to claim 1, feature exist In: the left mounting base (109) and right mounting base (1010) are mutually perpendicular to.
3. a kind of straightener for the prewired full automatic production equipment of dropper according to claim 1, feature exist In: the longitudinal direction roller group (105) and transverse direction roller group (104) are staggered in length direction.
4. a kind of straightener for the prewired full automatic production equipment of dropper according to claim 1, feature exist In: the aligning roller group is connect by roller group mounting base with aligning machine base (101), is had on the aligning machine base (101) Roller group mounting base groove, the roller group mounting base are coupled with roller group mounting base groove.
5. a kind of straightener for the prewired full automatic production equipment of dropper according to claim 4, feature exist In: roller group mounting base two sides are provided with mounting base guiding projection, and the mounting base guiding projection and roller group mounting base are slided Direction is vertical, in the roller group mounting base groove there is mounting base to be oriented to groove, and the mounting base guiding projection is led with mounting base It is coupled to groove.
6. a kind of straightener for the prewired full automatic production equipment of dropper according to claim 5, feature exist In: the left mounting base (109) and right mounting base (1010) end are respectively provided with longitudinal end plate (103) and lateral end plate (102), On the longitudinal direction end plate (103) and lateral end plate (102) there is straightening roll to adjust bolt (106), the straightening roll adjusts bolt (106) it is connected with roller group mounting base.
7. a kind of straightener for the prewired full automatic production equipment of dropper according to claim 6, feature exist In: the longitudinal direction roller group (105) and lateral roller group (104) be that two rollers being set side by side in the same direction form.
CN201821100268.2U 2018-07-12 2018-07-12 A kind of straightener for the prewired full automatic production equipment of dropper Active CN208527957U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821100268.2U CN208527957U (en) 2018-07-12 2018-07-12 A kind of straightener for the prewired full automatic production equipment of dropper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821100268.2U CN208527957U (en) 2018-07-12 2018-07-12 A kind of straightener for the prewired full automatic production equipment of dropper

Publications (1)

Publication Number Publication Date
CN208527957U true CN208527957U (en) 2019-02-22

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CN201821100268.2U Active CN208527957U (en) 2018-07-12 2018-07-12 A kind of straightener for the prewired full automatic production equipment of dropper

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111318593A (en) * 2020-03-11 2020-06-23 鲍玲芳 Batch correcting device for steel pipes for building
CN111360179A (en) * 2020-04-16 2020-07-03 蚌埠市九建建筑安装工程有限公司 Garbage recycling device for building construction

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111318593A (en) * 2020-03-11 2020-06-23 鲍玲芳 Batch correcting device for steel pipes for building
CN111360179A (en) * 2020-04-16 2020-07-03 蚌埠市九建建筑安装工程有限公司 Garbage recycling device for building construction
CN111360179B (en) * 2020-04-16 2022-04-01 蚌埠市九建建筑安装工程有限公司 Garbage recycling device for building construction

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