CN106367875A - 一种吸湿床单的生产工艺 - Google Patents

一种吸湿床单的生产工艺 Download PDF

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CN106367875A
CN106367875A CN201611049925.0A CN201611049925A CN106367875A CN 106367875 A CN106367875 A CN 106367875A CN 201611049925 A CN201611049925 A CN 201611049925A CN 106367875 A CN106367875 A CN 106367875A
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fabric
temperature
control
production technology
oxygen bleaching
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张锦轩
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Nantong City Tongzhou District Ding Ding Hat Factory
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Nantong City Tongzhou District Ding Ding Hat Factory
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02—Bed linen; Blankets; Counterpanes
    • A47G9/0238—Bed linen
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B7/00—Mercerising, e.g. lustring by mercerising
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C9/00—Singeing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
    • D06L1/14—De-sizing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673—Inorganic compounds
    • D06P1/67333—Salts or hydroxides
    • D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8223—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
    • D06P3/8238—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye
    • D06P3/8252—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye using dispersed and reactive dyes
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

本发明公开了一种吸湿床单的生产工艺，采用经纱和纬纱2:3平纹织造而成，所述经纱为高吸水中空涤纶纤维与棉纤维以2:1混纺，所述纬纱为莱卡纤维，生产工艺包括步骤：织造工艺，烧毛工艺，退浆工艺，氧漂工艺，染色工艺，皂洗工艺，丝光工艺，拉幅定型工艺，预缩工艺及检验工艺。本发明所揭示的吸湿床单的生产工艺，具有吸水，快干，透气，透湿性，耐酸碱，耐汗，耐干洗及耐磨，提高了使用寿命。

Description

一种吸湿床单的生产工艺
技术领域
本发明涉及一种面料及生产工艺，尤其涉及一种吸湿床单的生产工艺及其生产工艺。
背景技术
目前的市场上家纺产品很多，最近几年家纺行业在国内出现了爆发式的增长，虽然目前床品在功能性上有所提升，但在吸湿这一块还有待研究。
发明内容
发明目的：本发明主要提供一种吸湿床单的生产工艺。
技术方案：一种吸湿床单的生产工艺的生产工艺，具体包括以下步骤：
a、织造工艺：将高吸水中空涤纶纤维与棉纤维混纺作为经纱，将莱卡纤维作为纬纱，且经纱与纬纱以2:3平纹织造；
b、烧毛工艺：将步骤a中织造完成的布料进行烧毛，控制布速110m/min，织物与还原焰距离1~1.2cm，织物与铜板距离0.5~0.8cm，织物与圆筒距离5~7cm，且控制烧毛级别为5级；
c、退浆工艺：将步骤b中烧毛完成的织物浸入热水内1~2min，然后取出再浸渍酶液，固定轧酶温度70℃，然后取出进行保温堆置2h，控制固定堆置温度为55℃，PH为7，NaCL5g/L，JFC1g/L，浴比为1:20；
d、氧漂工艺：将步骤c退浆完成的织物进行氧漂处理，其中用碱20-30kg.t -1，用氧12-15kg.t -1，且控制氧压1.0mpa，氧漂温度95~110℃，氧漂时间40~60min；
e、染色工艺：采用高温一浴一步法，具体工艺处方／% (owf)
活性染料 X
分散染料 Y
元明粉 30~60/g．L-1
碳酸钠 0~12/g·L-1
浴比 1: 25
PH值 7~9.5；
f、皂洗工艺：采用表面活性剂 2~3.5g/L进行皂洗；
g、丝光工艺：将织物放入碱液中45~60min进行丝光处理，控制三槽水洗温度60~70℃，车速11~15m/min，同时确保轧液率为140%；
h、拉幅定型工艺：将织物送入拉幅定型机中进行拉幅定型，控制拉幅温度：90-110℃ ，且定型时根据手感加入柔软剂；
i、预缩工艺：为防止面料水洗后缩水，必须经过预缩处理，缩水率控制在3%以内；
j、检验工艺：由检验员逐米进行目视检查以发现和处理不良品。
有益效果：本发明所揭示的吸湿床单的生产工艺，其经纱采用高吸水中空涤纶纤维和棉纤维混纺，高吸水中空涤纶纤维具有中空截面，且表面具有内外贯通的孔，因而具有良好的吸水，快干，透气及透湿性，棉纤维同样具备优良的吸湿透气性能，纬纱采用莱卡纤维，因而具有耐酸碱，耐汗，耐干洗及耐磨，提高了使用寿命。
具体实施方式
下面结合具体实施例对本发明进行详细阐述。
本发明所揭示的一种吸湿床单的生产工艺，具体包括如下步骤：
a、织造工艺：将高吸水中空涤纶纤维与棉纤维混纺作为经纱，将莱卡纤维作为纬纱，且经纱与纬纱以2:3平纹织造；
b、烧毛工艺：将步骤a中织造完成的布料进行烧毛，控制布速110m/min，织物与还原焰距离1~1.2cm，织物与铜板距离0.5~0.8cm，织物与圆筒距离5~7cm，且控制烧毛级别为5级；
c、退浆工艺：将步骤b中烧毛完成的织物浸入热水内1~2min，然后取出再浸渍酶液，固定轧酶温度70℃，然后取出进行保温堆置2h，控制固定堆置温度为55℃，PH为7，NaCL5g/L，JFC1g/L，浴比为1:20；
d、氧漂工艺：将步骤c退浆完成的织物进行氧漂处理，其中用碱20-30kg.t -1，用氧12-15kg.t -1，且控制氧压1.0mpa，氧漂温度95~110℃，氧漂时间40~60min；
e、染色工艺：采用高温一浴一步法，具体工艺处方／% (owf)
活性染料 X
分散染料 Y
元明粉 30~60/g．L-1
碳酸钠 0~12/g·L-1
浴比 1: 25
PH值 7~9.5；
f、皂洗工艺：采用表面活性剂 2~3.5g/L进行皂洗；
g、丝光工艺：将织物放入碱液中45~60min进行丝光处理，控制三槽水洗温度60~70℃，车速11~15m/min，同时确保轧液率为140%；
h、拉幅定型工艺：将织物送入拉幅定型机中进行拉幅定型，控制拉幅温度：90-110℃ ，且定型时根据手感加入柔软剂；
i、预缩工艺：为防止面料水洗后缩水，必须经过预缩处理，缩水率控制在3%以内；
j、检验工艺：由检验员逐米进行目视检查以发现和处理不良品。本发明的技术内容及技术特征已揭示如上，然而熟悉本领域的技术人员仍可能基于本发明的启示及揭示而作种种不背离本发明精神的替换及修饰，因此，本发明保护范围应不限于实施例所揭示的内容，而应包括各种不背离本发明的替换及修饰，并为本专利申请权利要求所涵盖。

Claims (1)

1.一种吸湿床单的生产工艺，其特征在于具体包括以下步骤：
a、织造工艺：将高吸水中空涤纶纤维与棉纤维以2:1混纺作为经纱，将莱卡纤维作为纬纱，且经纱与纬纱以2:3平纹织造；
b、烧毛工艺：将步骤a中织造完成的布料进行烧毛，控制布速110m/min，织物与还原焰距离1~1.2cm，织物与铜板距离0.5~0.8cm，织物与圆筒距离5~7cm，且控制烧毛级别为5级；
c、退浆工艺：将步骤b中烧毛完成的织物浸入热水内1~2min，然后取出再浸渍酶液，固定轧酶温度70℃，然后取出进行保温堆置2h，控制固定堆置温度为55℃，PH为7，NaCL5g/L，JFC1g/L，浴比为1:20；
d、氧漂工艺：将步骤c退浆完成的织物进行氧漂处理，其中用碱20-30kg.t -1，用氧12-15kg.t -1，且控制氧压1.0mpa，氧漂温度95~110℃，氧漂时间40~60min；
e、染色工艺：采用高温一浴一步法，具体工艺处方／% (owf)
活性染料 X
分散染料 Y
元明粉 30~60/g．L-1
碳酸钠 0~12/g·L-1
浴比 1: 25
PH值 7~9.5；
f、皂洗工艺：采用表面活性剂 2~3.5g/L进行皂洗；
g、丝光工艺：将织物放入碱液中45~60min进行丝光处理，控制三槽水洗温度60~70℃，车速11~15m/min，同时确保轧液率为140%；
h、拉幅定型工艺：将织物送入拉幅定型机中进行拉幅定型，控制拉幅温度：90-110℃ ，且定型时根据手感加入柔软剂；
i、预缩工艺：为防止面料水洗后缩水，必须经过预缩处理，缩水率控制在3%以内；
j、检验工艺：由检验员逐米进行目视检查以发现和处理不良品。
CN201611049925.0A 2016-11-25 2016-11-25 一种吸湿床单的生产工艺 Pending CN106367875A (zh)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107641879A (zh) * 2017-09-29 2018-01-30 江苏格玛斯特种织物有限公司 床单面料及其制备方法
AU2017261549A1 (en) * 2017-08-30 2019-03-21 Sunvim Group Co., Ltd A hollow fabric and manufacturing method thereof
CN110541230A (zh) * 2019-09-06 2019-12-06 镇江一马先制衣有限公司 一种吸湿、快干运动服面料及其制备方法
US11155950B2 (en) * 2019-08-21 2021-10-26 Shanghai Xiaolanxiang Garment Co., Ltd. Fabric for sweat wicking pajamas and underclothing and preparing method thereof

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Publication number Priority date Publication date Assignee Title
CN201403920Y (zh) * 2009-05-21 2010-02-17 南通子彦国际贸易有限公司 一种吸湿排汗床单
JP2013249547A (ja) * 2012-05-30 2013-12-12 Terashita Co Ltd 織物体
CN103882603A (zh) * 2014-04-11 2014-06-25 南通德贝尔工贸有限公司 一种抗菌除臭吸湿儿童床单面料及其生产工艺
CN104664704A (zh) * 2013-11-30 2015-06-03 吴孟涛 多功能有透湿释放负离子面料服装
CN105803635A (zh) * 2016-05-21 2016-07-27 江阴市红柳被单厂有限公司 一种柔软保暖高吸湿面料及其制造方法

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201403920Y (zh) * 2009-05-21 2010-02-17 南通子彦国际贸易有限公司 一种吸湿排汗床单
JP2013249547A (ja) * 2012-05-30 2013-12-12 Terashita Co Ltd 織物体
CN104664704A (zh) * 2013-11-30 2015-06-03 吴孟涛 多功能有透湿释放负离子面料服装
CN103882603A (zh) * 2014-04-11 2014-06-25 南通德贝尔工贸有限公司 一种抗菌除臭吸湿儿童床单面料及其生产工艺
CN105803635A (zh) * 2016-05-21 2016-07-27 江阴市红柳被单厂有限公司 一种柔软保暖高吸湿面料及其制造方法

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2017261549A1 (en) * 2017-08-30 2019-03-21 Sunvim Group Co., Ltd A hollow fabric and manufacturing method thereof
CN107641879A (zh) * 2017-09-29 2018-01-30 江苏格玛斯特种织物有限公司 床单面料及其制备方法
US11155950B2 (en) * 2019-08-21 2021-10-26 Shanghai Xiaolanxiang Garment Co., Ltd. Fabric for sweat wicking pajamas and underclothing and preparing method thereof
CN110541230A (zh) * 2019-09-06 2019-12-06 镇江一马先制衣有限公司 一种吸湿、快干运动服面料及其制备方法

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Application publication date: 20170201