CN1062540C - 介电陶瓷组合物 - Google Patents

介电陶瓷组合物 Download PDF

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CN1062540C
CN1062540C CN97102334A CN97102334A CN1062540C CN 1062540 C CN1062540 C CN 1062540C CN 97102334 A CN97102334 A CN 97102334A CN 97102334 A CN97102334 A CN 97102334A CN 1062540 C CN1062540 C CN 1062540C
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川本光俊
浜地幸生
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Murata Manufacturing Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/12Ceramic dielectrics
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/495Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on vanadium, niobium, tantalum, molybdenum or tungsten oxides or solid solutions thereof with other oxides, e.g. vanadates, niobates, tantalates, molybdates or tungstates
    • C04B35/497Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on vanadium, niobium, tantalum, molybdenum or tungsten oxides or solid solutions thereof with other oxides, e.g. vanadates, niobates, tantalates, molybdates or tungstates based on solid solutions with lead oxides
    • C04B35/499Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on vanadium, niobium, tantalum, molybdenum or tungsten oxides or solid solutions thereof with other oxides, e.g. vanadates, niobates, tantalates, molybdates or tungstates based on solid solutions with lead oxides containing also titanates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/12Ceramic dielectrics
    • H01G4/1209Ceramic dielectrics characterised by the ceramic dielectric material
    • H01G4/1254Ceramic dielectrics characterised by the ceramic dielectric material based on niobium or tungsteen, tantalum oxides or niobates, tantalates

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Abstract

一种主要由镁铌酸铅、钛酸锶和钛酸铅组成的介电陶瓷组合物,其特征在于,此三种主要组分的摩尔比为[Pb(Mg1/3Nb2/3)O3]x·[SrTiO3]y·[PbTiO3]z,(其中,x+y+z=100摩尔份数,在三角坐标系中,x、y和z的值位于通过A(72,10,18)、B(76,5,19)、C(57,5,38)和D(48,20,32)四点的各线上或其包围区域内),而且三种主要组分被补充以(Pb1-xBax)(Cu1/2W1/2)O3(其中0≤x≤1),其量少于5摩尔份数(不包括0)/100摩尔份数主要组分。
此介电陶瓷组合物能在低温下烧结,并具有高介电常数和高机械强度。

Description

介电陶瓷组合物
本发明涉及一种介电陶瓷组合物,尤其是一种用作叠片陶瓷电容器原料的介电陶瓷组合物。
以钛酸钡(BaTiO3)为基础的介电陶瓷组合物已被人们广泛应用。但是,其缺点在于需要高温焙烧(通常为1300-1400℃)。在将其用于叠片电容器时,需要能够耐焙烧高温的贵金属内部电极(例如铂和钯)。这提高了生产成本。所以,叠片电容器成本的降低需要一种能够在较低温度下焙烧的介电陶瓷组合物,由此可以不使用贵金属作为内部电极(以银和镍为基础)。
要求介电陶瓷组合物具有的基本电学性能包括高介电常数、低介电损耗以及高绝缘电阻。此外,高机械强度是对绝缘陶瓷组合物的另一项要求。在将这种组合物用于小型叠片电容器时,组合物片装在基材上会因两者的热膨胀差异而发生机械应变,此时,这一点尤为重要。这种应变会导致叠片电容器的碎裂和损坏。所以,叠片电容器的可靠性取决于其制造用介电陶瓷组合物的机械性能。
因此,一直以来,需要一种既能够在较低温度下烧结又具有较优的机械强度的介电陶瓷组合物。
日本专利公开No.21850/1980公开了能够在低温下烧结的介电陶瓷组合物,这是一种由Pb(Fe2/3W1/3)O3和PbZrO3组成的二组分组合物。但是,该组合物的介电损耗高,电阻率低,有待改进。为了克服这些缺点,已经提出了一种含有第三组分Pb(Mn2/3W1/3)O3的三组分组合物(日本专利公开No.23058/1980)。但是,此三组分组合物的抗挠强度较差,所以只能用于某些用途的叠片电容器。日本专利公开No.60670/1983中公开了另一种三元介电陶瓷组合物,由Pb(Mn1/3Nb2/3)O3,Pb(Mg1/2W1/2)O3和PbTiO3组成。与上述介电陶瓷组合物一样,其机械强度也不能令人满意。
本发明目的之一是提供一种既能够在较低温度下烧结又具有高介电常数和足够机械强度的介电陶瓷组合物。
本发明主要为一种主要由镁铌酸铅[Pb(Mg1/3Nb2/3)O3]、钛酸锶[SrTiO3]和钛酸铅[PbTiO3]组成的介电陶瓷组合物,其特征在于所述三种主要组分的摩尔比为[Pb(Mg1/3Nb2/3)O3]x·[SrTiO3]y·[PbTiO3]z(其中,x+y+z=100摩尔份数,而且在三角坐标系中,x、y和z的值位于通过A(72,10,18)、B(76,5,19)、C(57,5,38)和D(48,20,32)四点的线上或这些线包围的区域内,而且所述的三种主要组分被补充以(Pb1-xBax)(Cu1/2W1/2)O3(其中0≤x≤1),相对于每100摩尔份数所述主要组分其量少于5摩尔份数(不包括0摩尔份数)。
本发明的介电陶瓷组合物能够在低温下烧结,而且具有优良的介电性能和前所未有的高机械强度。其抗挠强度高于120MPa。该组合物由于具有高强度而可用作叠片电容器的原料。本发明中有效样品的抗挠强度高于120MPa,相对介电常数高于9000,符合JIS规定的D特性。
参照以下说明和附图,可方便地获知本发明的其它目的和优点。
图1显示的是三角坐标系中,表1各样品中三种主要组分之比。
各样品的准备均以Pb3O4,MgO,TiO2,SrO3,CuO和WO3(工业用)为起始原料。将原料称重,以得到表1中的组成。在去离子水(作为溶剂)中球磨16小时将其混合。形成的粉末在750℃的空气中煅烧2小时。煅烧后的粉末与有机溶剂(如甲苯),粘合剂(如PVB)和增塑剂(如DOP)混合成料浆。利用刮刀法将料浆成形为坯料片(厚50-60μm)。将坯料片制成园片形试样(厚1.0μm,直径10mm)和长方体试样(长45mm,宽5mm,厚1.5mm)。在空气中除去这些试样中的粘合剂,然后在950-1100℃的空气中焙烧。由此获得要求的陶瓷样品。
表1
样品号     组成(摩尔份数) 抗挠强度 相对介电常数 TCC(%)
   PMN    ST    PT  PBCW  σ(平均值) -25℃ 85℃
    1*     80     0    20     5     98(8.3)     4800 -25.7 111
    2*     76     5     19     5     131(4.3)     11300 -43.8 -13.3
    3     72     10     18     5     135(6.4)     8400 -16.6 -49.7
    4     74.4     7     18.6     5     132(6.8)     9400 -29.5 -28.2
    5     60     0     40     5     92(12.6)     2100 -14.7 36
    6     57     5     38     5     129(11.8)     2800 -21 53.7
    7     54     10     36     5     128(7.9)     3500 -23.4 97.8
    8     51     15     34     5     152(6.4)     5600 -33.6 54.3
    9     48     20     32     5     138(9.9)     4700 1.3 -37.4
    10     49.2     18     32.8     5     145(8.5)     5300 -15.8 7.5
    11     63     10     27     5     133(6.9)     10000 -45 -20
  12*     50     10     40     5     90(7.4)     3000 -30 90
  13*     60     20     20     5     115(9.5)     5000 -5 -32
  14*     80     10     10     5     105(8.3)     11000 -50 -10
  15*     63     10     27     0     即使在1200℃也不能烧结
  16*     63     10     27     10     90(7.9)     9500 -41 -26
    17     63     10     27     5     138(7.1)     9800 -42 -23
    18     63     10     27     5     131(7.6)     9900 -39 -21
*非本发明样品
PMN:Pb(Mg1/3Nb2/3)O3
ST:SrTiO3
PT:PbTiO3
PBCW:(Pb1-xBa1-x)(Cu1/2W1/2)O3
将园片试样两面涂以银涂料并在800℃的空气中烘焙后,试验其介电性能。在25℃测定频率为1KHz电压为1V时(rms)的相对介电常数(εr)。根据-25℃与85℃时的电容量相对于20℃电容量的差异(%),表示出静电容的温度特性。测定频率为1KHz电压为1V时(rms)的电容。
将长方体试样用于按照以下方式利用三点弯曲试验来测定抗挠强度。将试样置于两支点上,相距30mm,以0.5mm/min的速度推进十字头使其弯曲。由以下公式计算抗挠强度(σ)。
σ=3×P×L/2×W×t2
其中,P:断裂载荷
L:支点距离
W:试样宽度
t:试样厚度
抗挠强度的值是由Weibull分布计算而得的15-20次测定的平均值。
表1中概括了试样的抗挠强度和介电特性。
样品1至16含有PBCW,其中的x=0。样品17含有PBCW,x=0.5。样品18含有PBCW,x=1。
抗挠强度以MPa为单位表示,“平均值”得自Weibull分布。
将每一样品的组成都绘制在三角坐标系中(图1)。三角坐标系中的数字对应于样品的号码。
本发明的组成确定如上。理由参见表1和图1。组成在线B-C以下,使得抗挠强度低于100MPa,例如样品1和5。组成在线C-D和A-B之外,使得抗挠强度为90MPa和105MPa,例如样品12和14。这些值与常规铅基陶瓷组合物的相近。
组成高于线A-D,抗挠强度为115MPa,如样品13。该值对本发明而言是不够的。不加辅助组分时,例如样品15,样品即使在1200℃也不能烧结。即,样品不具备铅基介电陶瓷组合物能够在低温下烧结的性能。加入过量的辅助组分(多于5摩尔份数)时,例如样品16,样品的抗挠强度极差(90Mpa)。
如表1所示,样品4的相对介电常数为9400,抗挠强度为132MPa,样品10的相对介电常数为5300,抗挠强度为145MPa。此外,TCC值显示,两种样品均符合JIS规定的D特性。这一点值得注意,因为从未有过如此高性能的常规铅基介电陶瓷组合物。

Claims (1)

1.一种介电陶瓷组合物,其基本组成为镁铌酸铅[Pb(Mg1/3Nb2/3)O3]、钛酸锶[SrTiO3]和钛酸铅[PbTiO3]和(Pb1-xBax)(Cu1/2W1/2)O3;镁铌酸铅[Pb(Mg1/3Nb2/3)O3]、钛酸锶[SrTiO3]和钛酸铅[PbTiO3]的摩尔比为[Pb(Mg1/3Nb2/3)O3]x·[SrTio3]y·[PbTiO3]z,其中x+y+z=100摩尔份数,而且在三角坐标系中,x、y和z的值位于通过A(72,10,18)、B(76,5,19)、C(57,5,38)和D(48,20,32)四点的线上或这些线包围的区域内;(Pb1-xBax)(Cu1/2W1/2)O3中,0≤x≤1,而且,按摩尔份数计,(Pb1-xBax)(Cu1/2W1/2)O3与镁铌酸铅[Pb(Mg1/3Nb2/3)O3]、钛酸锶[SrTiO3]和钛酸铅[PbTiO3]的总和之比小于5%。
CN97102334A 1996-01-26 1997-01-23 介电陶瓷组合物 Expired - Fee Related CN1062540C (zh)

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WO1998044523A1 (fr) * 1997-03-31 1998-10-08 Tdk Corporation Materiau ceramique dielectrique non reducteur
KR20010026107A (ko) * 1999-09-03 2001-04-06 이광호 저온 소결이 가능한 피엠엔-피아이엔계 고유전율 세라믹 유전체 및 그 제조방법
JP4614485B2 (ja) * 1999-12-20 2011-01-19 京セラ株式会社 誘電体共振器
KR20030042483A (ko) * 2001-11-22 2003-06-02 (주) 디엔에프솔루션 납 마그네슘 니오베이트/납 티타네이트 강유전체막 형성용용액
US6690567B1 (en) 2002-09-26 2004-02-10 Ceramphysics, Inc. Capacitive energy storage device
WO2005050263A2 (en) * 2003-11-17 2005-06-02 Red Sky Systems, Inc. Ternary ceramic dielectric coating for an optical repeater pressure vessel
CN101531511B (zh) * 2009-04-11 2011-11-09 桂林工学院 一种低温烧结的高热稳定微波介电陶瓷材料及其制备方法
CN110845230A (zh) * 2019-12-25 2020-02-28 西安工业大学 一种三元系铌钪酸铅-铌镁酸铅-钛酸铅陶瓷及其制备方法

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JPS5523058A (en) * 1978-08-04 1980-02-19 Tdk Electronics Co Ltd Highly dielectric ceramic composition
JPS60670A (ja) * 1983-06-15 1985-01-05 Fujitsu Kiden Ltd 磁気カ−ド検証方式
JPH02303081A (ja) * 1989-05-17 1990-12-17 Murata Mfg Co Ltd 圧電性磁器組成物

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DE69700414T2 (de) 2000-02-17
DE69700414D1 (de) 1999-09-23
EP0788123A2 (en) 1997-08-06
SG50003A1 (en) 1998-06-15
JPH09208312A (ja) 1997-08-12
US5733832A (en) 1998-03-31
EP0788123A3 (en) 1997-09-24
EP0788123B1 (en) 1999-08-18
KR970060278A (ko) 1997-08-12
CN1163875A (zh) 1997-11-05

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