CN105921440B - A kind of photovoltaic board cleaning device and its clean method - Google Patents

A kind of photovoltaic board cleaning device and its clean method Download PDF

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Publication number
CN105921440B
CN105921440B CN201610522781.XA CN201610522781A CN105921440B CN 105921440 B CN105921440 B CN 105921440B CN 201610522781 A CN201610522781 A CN 201610522781A CN 105921440 B CN105921440 B CN 105921440B
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CN
China
Prior art keywords
cleaning
leading screw
photovoltaic panel
clamping
controller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610522781.XA
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Chinese (zh)
Other versions
CN105921440A (en
Inventor
郎风海
王俊鹏
张英
徐晓成
孙耀军
王晓燕
王萍
姜蕾
滕兴梅
于海燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Laizhou Power Supply Company State Grid Shandong Electric Power Co
Original Assignee
Laizhou Power Supply Company State Grid Shandong Electric Power Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Laizhou Power Supply Company State Grid Shandong Electric Power Co filed Critical Laizhou Power Supply Company State Grid Shandong Electric Power Co
Priority to CN201610522781.XA priority Critical patent/CN105921440B/en
Publication of CN105921440A publication Critical patent/CN105921440A/en
Application granted granted Critical
Publication of CN105921440B publication Critical patent/CN105921440B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action

Landscapes

  • Cleaning In General (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The present invention relates to a kind of photovoltaic board cleaning device, including clamping part, cleaning part, supporting part and controller, clamping part includes clamping brace frame and the clamp assembly on clamping brace frame, photovoltaic panel is clamped by the left grip block in clamp assembly and right grip block, cleaning part includes cleaning support frame, the brush member containing hairbrush on cleaning support frame, dust suction subassembly containing dust catcher and the positioning component containing alignment sensor, supporting part upper end is connected with cleaning part, lower end is movably articulated on rotatable turntable, turntable is arranged in moveable support platform, controller is arranged on above support platform, and the work of cleaning device is controlled by controller.Meanwhile the clean method of the present invention is additionally provided herein.The monolithic photovoltaic panel that height differs can be cleaned by implementing the present invention, also large-scale photovoltaic plate capable of washing, and entrapment is reliable, working stability, should not damage photovoltaic panel, while improves utilization rate, saves cost.

Description

A kind of photovoltaic board cleaning device and its clean method
Technical field
The present invention relates to a kind of photovoltaic board cleaning device and its clean method.
Background technology
Solar energy photovoltaic panel is the photovoltaic effect using solar cell semi-conducting material, and solar radiation energy is directly changed For a kind of device of electric energy.
Solar energy photovoltaic panel is often covered with dust all over due to weather reason, made due to being chronically exposed to open air, photovoltaic plate surface Generating efficiency into photovoltaic panel declines to a great extent, so needing periodically to be cleaned.In actual use, two types are broadly divided into Photovoltaic panel, a kind of is independent photovoltaic panel, for example the photovoltaic panel of solar street light class, another kind are large-scale grid-connected photovoltaics Plate, such as photovoltaic panel electricity generation system.The photovoltaic panel of both types is required for being cleaned, to ensure generating efficiency.
Chinese patent mandate publication number CN203108833U discloses a kind of solar energy photovoltaic panel cleaner, including power dress Put, armed lever, support, cleaning brush, handle and mobile vehicle, power set are arranged on armed lever installed in the rear end of armed lever, cleaning brush Front end, support is arranged at mobile vehicle and props up armed lever, and power set pass through actuator drives cleaning brush and clean the sun Can photovoltaic panel;Cleaning brush is drum-type;Also configure water injector and dust exhaust apparatus.The cleaning part and photovoltaic panel of this invention can not phases To fixation, manual operation easily causes cleaning part and applies excess force that to photovoltaic panel and damage photovoltaic panel, and cleaning performance is with naked eyes Judge, and the photovoltaic panel cleaning to eminence is helpless.
Chinese patent mandate publication number CN104777851A discloses a kind of solar panel cleaning vehicle of knowing clearly, including cleaning The hydraulic station and water tank of the car body of car, a support frame is fixed on car body, and support frame passes through one end that rotating shaft connects motion bar, activity The other end end end of bar one fixed block is installed by rotating shaft;Fix first hydraulic cylinder on support frame, first in first hydraulic cylinder Piston rod is arranged on motion bar by rotating shaft;Position on motion bar close to fixed block is provided with " people " font pole, pole One end is fixed on fixed block, and the other end is fixed on motion bar by rotating shaft, and second hydraulic cylinder, the second liquid are fixed on motion bar Second piston bar on cylinder pressure is fixed on pole;Fix a fixed plate on fixed block, mounting rotary electric machine in fixed plate, rotation Circular brush is installed in the rotating shaft of motor;First hydraulic cylinder, two hydraulic cylinders are respectively connecting to hydraulic station, and hydraulic station connects controller, Controller also connects electric rotating machine by circuit.The cleaning part of this invention can only clean the photovoltaic panel of lower, pair such as too Photovoltaic panel on positive energy streetlight can not clean.
The content of the invention
The technical problem to be solved in the present invention is:A kind of photovoltaic board cleaning device and its clean method are provided, can be cleaned The photovoltaic panel of higher position monolithic, it can also clean large-scale photovoltaic board system.Entrapment of the present invention is reliable, working stability, no Easy damaged photovoltaic panel.
Technical scheme is used by the present invention solves its above mentioned problem:
A kind of photovoltaic board cleaning device, including clamping part, cleaning part, supporting part and controller are provided.
The clamping part includes the clamping brace frame in O-shaped structure, on the left of the clamping brace frame, is provided with clamping Motor, the tight leading screw of main folder is installed on clamping motor output shaft, is provided with the clamping brace frame relative with the tight leading screw of main folder The tight leading screw of sub-folder, and the tight leading screw of main folder and the tight leading screw of sub-folder are two-way leading screw, the tight leading screw end of main folder is provided with clamping silk Thick stick driving wheel, it is provided with the tight leading screw homonymy end of sub-folder and clamps leading screw driven pulley, a clamping screw synchronous band fixation is around being located at Clamp leading screw driving wheel and clamp on leading screw driven pulley, realize that the tight leading screw of main folder and the tight screw synchronous of sub-folder rotate, it is tight in main folder Clamp assembly is installed on leading screw and the tight leading screw of sub-folder, the clamp assembly include positioned at the tight leading screw of main folder and the tight leading screw of sub-folder it Between left and right sides installation can be rotated and the left grip block and right grip block that move left and right with leading screw, the left grip block and right folder Hold and be separately installed with left pressure switch and right pressure switch on the opposite two sides of plate.
The cleaning part is detachably mounted to above clamping part, and the cleaning part includes supporting in the cleaning of O-shaped structure Frame and cleaning assembly, on the upside of the cleaning support frame, reciprocating motor is installed, be provided with motor output shaft main toward multifilament Thick stick, secondary reciprocal leading screw is installed on the cleaning support frame relative with the reciprocal leading screw of master, the reciprocal leading screw both ends of master are pacified respectively Equipped with upper limit position switch and lower position switch, main reciprocal leading screw end is provided with reciprocal leading screw driving wheel, same in secondary reciprocal leading screw Side end is provided with reciprocal leading screw driven pulley, and a reciprocal screw synchronous band is around being located at reciprocal leading screw driving wheel and reciprocal leading screw is driven On wheel, realize that main reciprocal leading screw and secondary reciprocal screw synchronous rotate, being provided between the reciprocal leading screw of master and secondary reciprocal leading screw can The cleaning assembly moved up and down is rotated with leading screw.
The cleaning assembly includes the installing plate for rotating and moving up and down with the reciprocal leading screw of master and secondary reciprocal leading screw, installing plate On brush member, dust suction subassembly and positioning component are installed.
The brush member includes the multigroup hairbrush drive wheel group by hairbrush toothed belt transmission installed side by side, the hair Brush drive wheel group not-go-end is provided with hairbrush, and a hair brush motor is installed on a mounting board, and hair brush motor output shaft and one of which Hairbrush drive wheel group is connected.
The dust suction subassembly includes the dust catcher of installation on a mounting board and is located at by what is connected communicating pipe under installing plate The sweep-up pipe of side, the uniform air suction opening towards photovoltaic panel is provided with the sweep-up pipe.
The positioning component includes the cleaning position-sensing switch installed in installing plate both sides, the detection of the cleaning position-sensing switch Part is installed towards photovoltaic panel, is sensed in installing plate towards the dust in photovoltaic panel one side, being provided with for detecting clean-up performance Device.
The supporting part includes support platform, turntable, electric rotating machine, rotation gear, hoist cylinder, release oil cylinder, clear Wash regulation oil cylinder, left support arm, right support arm and crossbeam.
One end of the left support arm and right support arm is separately fixed at the both sides of cleaning support frame, and not-go-end passes through crossbeam phase Connection, the below the crossbeam are movably hinged with hoist cylinder top, are movably hinged with cleaning support frame and hoist cylinder clear Regulation oil cylinder is washed, the turntable is gear structure, can be arranged on around what its center rotated above support platform, hoist cylinder Bottom be movably hinged on a spinstand, release oil cylinder, the electric rotating machine are movably hinged with hoist cylinder and turntable Cooperation is engaged with turntable by the rotation gear on output shaft, the rotation of turntable is realized, is provided with above crossbeam Camera.
The controller is arranged on above support platform, and clamping motor, left pressure switch, right pressure switch, past telegram in reply Machine, upper limit position switch, lower position switch, hair brush motor, dust catcher, cleaning position-sensing switch, dust sensor, electric rotating machine and take the photograph Picture head is electrically connected with controller respectively, and is controlled by controller.
Preferably, the clamping brace frame and cleaning support frame use aluminum alloy material, and clamping brace frame and cleaning branch Support is detachably mounted to together.
Preferably, the sweep-up pipe uses quality of rubber materials.
Preferably, two sides of the left grip block and right grip block in opposite directions are provided with rubber layer.
Preferably, the camera is rotatable camera.
Preferably, monitoring screen is contained in the controller.
Preferably, the cleaning position-sensing switch is 3 ultrasonic distance sensors, and installation parallel with installing plate.
Meanwhile a kind of photovoltaic board cleaning device based on more than, present invention also offers the application method of the present invention, including Following steps:
Step 1:Early stage positions
Support platform is moved under photovoltaic panel, controller control hoist cylinder rises, and pushes on clamping part and cleaning part It is raised to above photovoltaic panel, observes the position of clamping part and cleaning part at any time by the rotatable camera on crossbeam, pass through Regulation cleaning regulation oil cylinder and turntable make clamping part and cleaning part and photovoltaic panel almost parallel.
Step 2:It is accurately positioned
Hoist cylinder, cleaning regulation oil cylinder and release oil cylinder are adjusted by controller, clamping part is set in photovoltaic panel week Enclose, continue slowly regulation hoist cylinder, the numerical value detected when the cleaning position-sensing switch on cleaning part installing plate and setting Numerical distance it is all identical when, i.e., cleaning part is realized exactly parallel with photovoltaic panel.
Step 3:Equipment clamps
After cleaning part is accurate in place, the positive clamping work of controller control clamping motor, the tight leading screw of main folder and pair are driven Clamp leading screw to rotate, left grip block and right grip block is moved to middle direction, when left pressure switch and right pressure switch are all examined When measuring pressure signal, clamping motor is stopped, and left grip block and right grip block is clamped the both sides of photovoltaic panel, prevents Photovoltaic panel and cleaning part relative motion, influence cleaning effect during cleaning.
Step 4:Monolithic photovoltaic panel cleans
After clamping part clamps photovoltaic panel, the positive work of controller control reciprocating motor, installing plate is driven to move downward, After installing plate touches lower position switch, controller control reciprocating motor reverse operation, drive installing plate to move upwards, work as peace After loading board touches upper limit position switch, the positive work of controller control reciprocating motor, and above workflow is repeated always, simultaneously Controller control hair brush motor work, is rotated by hairbrush timing belt band electric brush drive wheel group, so that with electric brush in photovoltaic Rotated on plate, clean dust, at the same time, dust catcher work of the controller control on installing plate, pass through uniform air suction opening Sweep-up pipe dust is siphoned away, while dust sensor monitors the dust situation in photovoltaic panel in real time, is set when detection numerical value is less than During definite value, controller control cleaning part is stopped, and when detection numerical value is more than setting value, controller control cleaning part continues clear Sweep, until meeting cleaning requirement.
Step 5:Polylith photovoltaic panel cleans
Clamping part is pulled down, controller controls supporting part that cleaning part is moved to above photovoltaic panel, slowly controls supporting part Motion, Distance positioning is carried out with photovoltaic panel by installing 3 cleaning position-sensing switches on a mounting board, control all the time cleaning part with Photovoltaic panel is in equidistant parallel state, and controller control cleaning assembly is cleaned according to step 4.
Step 6:Equipment departs from
After the completion of photovoltaic panel cleaning, controller control clamping motor reversely unclamps work, drives the tight leading screw of main folder and pair Clamp leading screw to rotate, left grip block and right grip block is moved to two side directions, return to initial position, subsequent controller control Hoist cylinder, cleaning regulation oil cylinder and release cylinder efficient, make clamping part and cleaning part depart from photovoltaic panel, complete cleaning operation.
Implement a kind of the photovoltaic board cleaning device and its clean method of the present invention, have the advantages that:
1st, it can select to clean monolithic or polylith photovoltaic panel, improve the utilization rate of equipment, saved cost.
2nd, it can fix monolithic photovoltaic panel by clamping part and clean, prevent photovoltaic panel and the relative of cleaning section from rocking, Improve cleaning quality.
3rd, by the ultrasonic distance sensor of carrying, pressing of the cleaning part to photovoltaic panel can be prevented, protects photovoltaic panel.
4th, by the dust sensor of carrying, system automatic decision cleaning performance, and scavenging period is determined, mitigates worker's work Measure.
Brief description of the drawings
Below in conjunction with drawings and Examples, the invention will be further described;
Fig. 1 is the scheme of installation of the preferred embodiment of the present invention;
Fig. 2 is the top view illustration of the preferred embodiment of the present invention;
Fig. 3 is the clamping section schematic diagram of the preferred embodiment of the present invention;
Fig. 4 is the cleaning part schematic diagram of the preferred embodiment of the present invention;
Fig. 5 is the cleaning assembly front view schematic diagram of the preferred embodiment of the present invention;
Fig. 6 is the cleaning assembly upward view schematic diagram of the preferred embodiment of the present invention.
In accompanying drawing:
1st, clamping part,
11st, clamping brace frame,
12nd, clamping motor, 13, the tight leading screw of main folder, 14, the tight leading screw of sub-folder, 15, clamp assembly
16th, clamp leading screw driving wheel, 17, clamp leading screw driven pulley, 18, clamp screw synchronous band,
151st, left grip block, 152, right grip block, 153, left pressure switch, 154, right pressure switch,
2nd, cleaning part,
21st, support frame is cleaned,
22nd, reciprocating motor, 23, main reciprocal leading screw, 231, upper limit position switch, 233, lower position switch, 24, secondary toward multifilament Thick stick,
25th, cleaning assembly,
251st, installing plate, 252, brush member, 253, dust suction subassembly, 254, positioning component
2521st, hair brush motor, 2522, hairbrush drive wheel group, 2523, hairbrush, 2524, hairbrush timing belt,
2531st, dust catcher, 2533, communicating pipe, 2534, sweep-up pipe, 2535, air suction opening
2541st, position-sensing switch is cleaned, 2542, dust sensor,
26th, reciprocal leading screw driving wheel, 27, reciprocal leading screw driven pulley, 28, reciprocal screw synchronous band,
3rd, supporting part,
31st, support platform, 32, turntable, 321, electric rotating machine, 322, rotation gear, 33, hoist cylinder, 34, release oil Cylinder, 35, cleaning regulation oil cylinder, 36, left support arm, 37, right support arm, 38, crossbeam,
4th, controller, 41, camera;
5th, photovoltaic panel
Embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These accompanying drawings are simplified schematic diagram, only with Illustration illustrates the basic structure of the present invention, therefore it only shows the composition relevant with the present invention.
As depicted in figs. 1 and 2, a kind of photovoltaic board cleaning device, including clamping part 1, cleaning part 2, supporting part 3 and controller 4。
As shown in figure 3, clamping part 1 includes the clamping brace frame 11 in O-shaped structure, and in the left side of clamping brace frame 11, installation There is clamping motor 12, main folder tight leading screw 13 is installed on the output shaft of clamping motor 12, in 13 relative clamping of leading screw tight with main folder Sub-folder tight leading screw 14 is installed, and the tight leading screw 13 of main folder and the tight leading screw 14 of sub-folder are two-way leading screw, the tight silk of main folder on support frame 11 Thick stick end, which is provided with, clamps leading screw driving wheel 16, is provided with the tight leading screw homonymy end of sub-folder and clamps leading screw driven pulley 17, a folder Tight screw synchronous band 18 is fixed around being located at clamping leading screw driving wheel 16 and clamping on leading screw driven pulley 17, realizes the tight leading screw 13 of main folder The synchronous axial system of leading screw 14 tight with sub-folder, clamp assembly 15, clamping group are installed on the tight leading screw 13 of main folder and the tight leading screw 14 of sub-folder Part 15 includes being rotated with leading screw for left and right sides installation between the tight leading screw 13 of main folder and the tight leading screw 14 of sub-folder and left and right is moved Dynamic left grip block 151 and right grip block 152, left grip block 151 and right grip block 152 are separately installed with opposite two sides Left pressure switch 153 and right pressure switch 154.
Further, two opposite sides of left grip block 151 and right grip block 152 are provided with rubber layer.
As shown in figure 4, cleaning part 2 is detachably mounted to the top of clamping part 1, cleaning part 2 is included in the clear of O-shaped structure Support frame 21 and cleaning assembly 25 are washed, in the upside of cleaning support frame 21, reciprocating motor 22 is installed, is provided with motor output shaft Main reciprocal leading screw 23, secondary reciprocal leading screw 24 is installed on the relative cleaning support frame 21 of leading screw 23 reciprocal with master, it is main toward multifilament The both ends of thick stick 23 are separately installed with upper limit position switch 231 and lower position switch 233, and the main reciprocal end of leading screw 23 is provided with reciprocal leading screw Driving wheel 26, reciprocal leading screw driven pulley 27, a reciprocal winding of screw synchronous band 28 are installed in the secondary reciprocal homonymy end of leading screw 24 On reciprocal leading screw driving wheel 26 and reciprocal leading screw driven pulley 27, realize that main reciprocal leading screw 23 is synchronous with secondary reciprocal leading screw 24 and turn Dynamic, the cleaning assembly 25 moved up and down can be rotated with leading screw by being provided between the reciprocal leading screw 23 of master and secondary reciprocal leading screw 24.
Further, clamping brace frame 11 and cleaning support frame 21 use aluminum alloy material, and clamping brace frame 11 and clearly Support frame 21 is washed to be detachably mounted to together.
As shown in Figure 5 and Figure 6, cleaning assembly 25 includes rotating with the reciprocal leading screw 23 of master and secondary reciprocal leading screw 24 and transported up and down Dynamic installing plate 251, brush member 252, dust suction subassembly 253 and positioning component 254 are installed on installing plate 251.
Brush member 252 includes the multigroup hairbrush drive wheel group being driven by hairbrush timing belt 2524 installed side by side 2522, the not-go-end of hairbrush drive wheel group 2522 is provided with hairbrush 2523, and a hair brush motor 2521 is arranged on installing plate 251, and hair The output shaft of brush motor 2521 is connected with one of which hairbrush drive wheel group 2522.
Dust suction subassembly 253 includes the dust catcher 2531 being arranged on installing plate 251 and the position connected by communicating pipe 2533 Sweep-up pipe 2534 in the lower section of installing plate 251, the uniform air suction opening 2535 towards photovoltaic panel 5 is provided with sweep-up pipe 2534.
Further, sweep-up pipe 2534 uses quality of rubber materials.
Positioning component 254 includes the cleaning position-sensing switch 2541 installed in the both sides of installing plate 251, cleans position-sensing switch 2541 Detection part installed towards photovoltaic panel 5, in installing plate 251 towards in the one side of photovoltaic panel 5, being provided with for detecting clean-up performance Dust sensor 2542.
Further, clean position-sensing switch 2541 be 3 ultrasonic distance sensors, and with 251 parallel installation of installing plate.
As shown in figure 1, supporting part 3 includes support platform 31, turntable 32, electric rotating machine 321, rotation gear 322, lifting Oil cylinder 33, release oil cylinder 34, cleaning regulation oil cylinder 35, left support arm 36, right support arm 37 and crossbeam 38.
One end of left support arm 36 and right support arm 37 is separately fixed at the both sides of cleaning support frame 21, and not-go-end passes through crossbeam 38 are connected, and the lower section of crossbeam 38 is movably hinged with the top of hoist cylinder 33, the activity on cleaning support frame 21 and hoist cylinder 33 Cleaning regulation oil cylinder 35 is hinged with, turntable 32 is gear structure, can be arranged on around what its center rotated in support platform 31 Side, the bottom of hoist cylinder 33 is movably articulated on turntable 32, is movably hinged with and releases on hoist cylinder 33 and turntable 32 Drain the oil cylinder 34, electric rotating machine 321 engages cooperation with turntable by the rotation gear 322 on output shaft, realizes turntable 32 rotation, camera 41 is provided with above crossbeam 38.
Further, camera 41 is rotatable camera.
Controller 4 is arranged on the top of support platform 31, and clamping motor 12, left pressure switch 153, right pressure switch 154, Reciprocating motor 22, upper limit position switch 231, lower position switch 233, hair brush motor 2521, dust catcher 2531, cleaning position-sensing switch 2541st, dust sensor 2542, electric rotating machine 321 and camera 41 are electrically connected with controller 4 respectively, and pass through controller 4 It is controlled.
Further, monitoring screen is contained in controller 4.
Further, for a better understanding of the present invention, the application method of the present invention is additionally provided, is comprised the following steps:
Step 1:Early stage positions
Support platform 31 is moved under photovoltaic panel 5, controller 4 controls hoist cylinder 33 to rise, and pushes clamping part 1 and clear Wash portion 2 and rise to the top of photovoltaic panel 5, observe clamping part 1 and cleaning at any time by the rotatable camera 41 on crossbeam 38 The position in portion 2, make clamping part 1 and cleaning part 2 substantially flat with photovoltaic panel 5 by adjusting cleaning regulation oil cylinder 35 and turntable 32 OK.
Step 2:It is accurately positioned
Hoist cylinder 33, cleaning regulation oil cylinder 35 and release oil cylinder 34 are adjusted by controller 4, are set in clamping part 1 Around photovoltaic panel 5, continue slowly regulation hoist cylinder 33, when the cleaning position-sensing switch 2541 on the installing plate 251 of cleaning part 2 When the numerical value and the numerical distance of setting that detect are all identical, i.e., cleaning part 2 is realized exactly parallel with photovoltaic panel 5.
Step 3:Equipment clamps
After cleaning part 2 is accurate in place, controller 4 controls the positive clamping work of clamping motor 12, drives the tight leading screw of main folder 13 and the tight leading screw 14 of sub-folder rotate, left grip block 151 and right grip block 152 is moved to middle direction, when left pressure switch 153 When all detecting pressure signal with right pressure switch 154, clamping motor 12 is stopped, and makes left grip block 151 and right grip block 152 clamp the both sides of photovoltaic panel 5, prevent photovoltaic panel 5 and the relative motion of cleaning part 2 in cleaning, influence cleaning effect.
Step 4:Monolithic photovoltaic panel cleans
After clamping part 1 clamps photovoltaic panel 5, controller 4 controls the positive work of reciprocating motor 22, drives installing plate 251 Move downward, after installing plate 251 touches lower position switch 233, controller 4 controls the reverse operation of reciprocating motor 22, drives Installing plate 251 moves upwards, and after installing plate 251 touches upper limit position switch 231, controller 4 controls reciprocating motor 22 positive Work, and above workflow is repeated always, while controller 4 controls hair brush motor 2521 to work, and passes through hairbrush timing belt 2524 band electric brush drive wheel groups 2522 rotate, and so as to be rotated with electric brush 2523 in photovoltaic panel 5, clean dust, same with this When, dust catcher 2531 of the control of controller 4 on installing plate 251 works, and passes through the sweep-up pipe 2534 of uniform air suction opening 2535 Dust is siphoned away, while dust sensor 2542 monitors the dust situation in photovoltaic panel 5 in real time, when detection numerical value is less than setting value When, controller 4 controls cleaning part 2 to be stopped, and when detection numerical value is more than setting value, controller 4 controls cleaning part 2 to continue clearly Sweep, until meeting cleaning requirement.
Step 5:Polylith photovoltaic panel cleans
Clamping part 1 is pulled down, controller 4 controls supporting part 3 that cleaning part 2 is moved into the top of photovoltaic panel 5, slowly control branch Support part 3 is moved, and is carried out Distance positioning by 3 cleaning position-sensing switches 2541 on installing plate 251 and photovoltaic panel 5, is begun Control cleaning part 2 is in equidistant parallel state with photovoltaic panel 5 eventually, and controller 4 controls cleaning assembly 25 to be walked according to monolithic photovoltaic panel Suddenly cleaned.
Step 6:Equipment departs from
After the completion of the cleaning of photovoltaic panel 5, controller 4 controls clamping motor 12 reversely to unclamp work, drives the tight leading screw of main folder 13 and the tight leading screw 14 of sub-folder rotate, left grip block 151 and right grip block 152 is moved to two side directions, return to initial position, Subsequent controller 4 controls hoist cylinder 33, cleaning regulation oil cylinder 35 and release oil cylinder 34 to work, and makes clamping part 1 and cleaning part 2 de- From photovoltaic panel 5, cleaning operation is completed.
In summary, only presently preferred embodiments of the present invention, not it is used for limiting the scope of the present invention, by above-mentioned Description, relevant staff can carry out various change without departing from the scope of the technological thought of the present invention' completely More and change.The technical scope of this invention is not limited to the content on specification, all claimed ranges under this invention Described shape, construction, feature and the so-called equivalent changes and modifications of spirit, all should include and scope of the presently claimed invention It is interior.

Claims (8)

  1. A kind of 1. photovoltaic board cleaning device, it is characterised in that:
    Including clamping part (1), cleaning part (2), supporting part (3) and controller (4);
    The clamping part (1) includes the clamping brace frame (11) in O-shaped structure, on the left of the clamping brace frame (11), installation Have clamping motor (12), the tight leading screw of main folder (13) be installed on clamping motor (12) output shaft, with the tight leading screw of main folder (13) phase To clamping brace frame (11) on the tight leading screw of sub-folder (14) is installed, and the tight leading screw of main folder (13) and the tight leading screw of sub-folder (14) are double To leading screw, the tight leading screw end of main folder, which is provided with, clamps leading screw driving wheel (16), is provided with the tight leading screw homonymy end of sub-folder Clamp leading screw driven pulley (17), one clamping screw synchronous band (18) around be located at clamp leading screw driving wheel (16) and clamping leading screw it is driven Take turns on (17), realize the tight leading screw of main folder (13) and the tight leading screw of sub-folder (14) synchronous axial system, it is tight in the tight leading screw of main folder (13) and sub-folder Clamp assembly (15) is installed, the clamp assembly (15) includes being located at the tight leading screw of main folder (13) and the tight silk of sub-folder on leading screw (14) The left grip block (151) and right grip block (152) that can rotate and move left and right with leading screw of left and right sides installation between thick stick (14), Left pressure switch (153) and right pressure are separately installed with the left grip block (151) and the opposite two sides of right grip block (152) Power switchs (154);
    The cleaning part (2) is detachably mounted to above clamping part (1), and the cleaning part (2) is included in the clear of O-shaped structure Support frame (21) and cleaning assembly (25) are washed, on the upside of the cleaning support frame (21), reciprocating motor (22) is installed, motor is defeated Main reciprocal leading screw (23) is installed on shaft, is provided with the cleaning support frame (21) relative with the reciprocal leading screw of master (23) secondary past Multifilament thick stick (24), the reciprocal leading screw of master (23) both ends are separately installed with upper limit position switch (231) and lower position switch (233), Main reciprocal leading screw (23) end is provided with reciprocal leading screw driving wheel (26), is provided with back and forth in secondary reciprocal leading screw (24) homonymy end Leading screw driven pulley (27), a reciprocal screw synchronous band (28) is around being located at reciprocal leading screw driving wheel (26) and reciprocal leading screw driven pulley (27) on, the main reciprocal leading screw (23) of realization and secondary reciprocal leading screw (24) synchronous axial system, in the reciprocal leading screw of master (23) and secondary past multifilament The cleaning assembly (25) moved up and down can be rotated with leading screw by being provided between thick stick (24);
    The cleaning assembly (25) includes the installation for rotating and moving up and down with the reciprocal leading screw of master (23) and secondary reciprocal leading screw (24) Plate (251), brush member (252), dust suction subassembly (253) and positioning component (254) are installed on installing plate (251);
    The brush member (252) includes the multigroup hairbrush drive wheel group being driven by hairbrush timing belt (2524) installed side by side (2522), hairbrush drive wheel group (2522) not-go-end is provided with hairbrush (2523), and a hair brush motor (2521) is arranged on installation On plate (251), and hair brush motor (2521) output shaft is connected with one of which hairbrush drive wheel group (2522);
    The dust suction subassembly (253) includes the dust catcher (2531) being arranged on installing plate (251) and passes through communicating pipe (2533) The sweep-up pipe (2534) below the installing plate (251) of connection, it is provided with towards photovoltaic panel (5) on the sweep-up pipe (2534) Uniform air suction opening (2535);
    The positioning component (254) includes the cleaning position-sensing switch (2541) installed in installing plate (251) both sides, and the cleaning is fixed The detection part of bit switch (2541) is installed towards photovoltaic panel (5), in installing plate (251) towards in photovoltaic panel (5) one side, installation Have for detecting the dust sensor of clean-up performance (2542);
    The supporting part (3) includes support platform (31), turntable (32), electric rotating machine (321), rotation gear (322), lifting Oil cylinder (33), release oil cylinder (34), cleaning regulation oil cylinder (35), left support arm (36), right support arm (37) and crossbeam (38);
    One end of the left support arm (36) and right support arm (37) is separately fixed at the both sides of cleaning support frame (21), and not-go-end leads to Cross crossbeam (38) to be connected, be movably hinged below the crossbeam (38) with hoist cylinder (33) top, in cleaning support frame (21) Cleaning regulation oil cylinder (35) is movably hinged between hoist cylinder (33), the turntable (32) is gear structure, can be around certainly Body center rotating is arranged on above support platform (31), and the bottom of hoist cylinder (33) is movably articulated on turntable (32), Release oil cylinder (34) is movably hinged between hoist cylinder (33) and turntable (32), the electric rotating machine (321) passes through position Cooperation is engaged with turntable in the rotation gear (322) on output shaft, realizes the rotation of turntable (32), above crossbeam (38) It is provided with camera (41);
    The controller (4) is arranged on above support platform (31), and clamping motor (12), left pressure switch (153), right pressure Switch (154), reciprocating motor (22), upper limit position switch (231), lower position switch (233), hair brush motor (2521), dust catcher (2531), clean position-sensing switch (2541), dust sensor (2542), electric rotating machine (321) and camera (41) respectively with control Device (4) processed is electrically connected with, and is controlled by controller (4), the programmable control clamping motor of controller (4) (12), left pressure switch (153), right pressure switch (154), reciprocating motor (22), upper limit position switch (231), lower position switch (233), hair brush motor (2521), dust catcher (2531), cleaning position-sensing switch (2541), dust sensor (2542), electric rotating The work of machine (321) and camera (41).
  2. A kind of 2. photovoltaic board cleaning device as claimed in claim 1, it is characterised in that:The clamping brace frame (11) and cleaning Support frame (21) uses aluminum alloy material, and clamping brace frame (11) and cleaning support frame (21) are detachably mounted to together.
  3. A kind of 3. photovoltaic board cleaning device as claimed in claim 1, it is characterised in that:The sweep-up pipe (2534) uses rubber Material.
  4. A kind of 4. photovoltaic board cleaning device as claimed in claim 1, it is characterised in that:The left grip block (151) and right folder Hold two opposite sides of plate (152) and rubber layer is installed.
  5. A kind of 5. photovoltaic board cleaning device as claimed in claim 1, it is characterised in that:The camera (41) is taken the photograph to be rotatable As head.
  6. A kind of 6. photovoltaic board cleaning device as claimed in claim 1, it is characterised in that:Contain monitoring in the controller (4) Screen.
  7. A kind of 7. photovoltaic board cleaning device as claimed in claim 1, it is characterised in that:It is described cleaning position-sensing switch (2541) be 3 ultrasonic distance sensors, and installation parallel with installing plate (251).
  8. 8. using a kind of clean method of photovoltaic board cleaning device as described in claim 1-7 is any, comprise the following steps:
    Step 1:Early stage positions
    Support platform (31) is moved under photovoltaic panel (5), controller (4) control hoist cylinder (33) rises, and pushes clamping part (1) rise to above photovoltaic panel (5) with cleaning part (2), seen at any time by the rotatable camera (41) on crossbeam (38) The position of clamping part (1) and cleaning part (2) is examined, makes clamping part (1) by adjusting cleaning regulation oil cylinder (35) and turntable (32) It is almost parallel with cleaning part (2) and photovoltaic panel (5);
    Step 2:It is accurately positioned
    Hoist cylinder (33), cleaning regulation oil cylinder (35) and release oil cylinder (34) are adjusted by controller (4), make clamping part (1) It is set in around photovoltaic panel (5), continues slowly regulation hoist cylinder (33), when clear on cleaning part (2) installing plate (251) Wash numerical value that position-sensing switch (2541) detects and setting numerical distance it is all identical when, i.e. cleaning part (2) and photovoltaic panel (5) is real It is existing exactly parallel;
    Step 3:Equipment clamps
    After cleaning part (2) is accurate in place, the positive clamping work of controller (4) control clamping motor (12), the tight silk of main folder is driven Thick stick (13) and the tight leading screw of sub-folder (14) rotate, and left grip block (151) and right grip block (152) is moved to middle direction, work as a left side When pressure switch (153) and right pressure switch (154) all detect pressure signal, clamping motor (12) is stopped, and makes left folder Hold plate (151) and right grip block (152) clamps the both sides of photovoltaic panel (5), prevent photovoltaic panel (5) and cleaning part in cleaning (2) relative motion, cleaning effect is influenceed;
    Step 4:Photovoltaic panel cleans
    After clamping part (1) clamps photovoltaic panel (5), the positive work of controller (4) control reciprocating motor (22), installing plate is driven (251) move downward, after installing plate (251) touches lower position switch (233), controller (4) control reciprocating motor (22) Reverse operation, installing plate (251) is driven to move upwards, after installing plate (251) touches upper limit position switch (231), controller (4) the positive work of reciprocating motor (22) is controlled, and repeats above workflow always, while controller (4) control hair brush motor (2521) work, rotated by hairbrush timing belt (2524) band electric brush drive wheel group (2522), so as to electric brush (2523) Rotated in photovoltaic panel (5), clean dust, at the same time, dust catcher of controller (4) control on installing plate (251) (2531) work, siphoned away dust by the sweep-up pipe (2534) of uniform air suction opening (2535), while dust sensor (2542) Dust situation in monitoring photovoltaic panel (5) in real time, when detection numerical value is less than setting value, controller (4) control cleaning part (2) stops Only work, when detection numerical value is more than setting value, controller (4) control cleaning part (2) continues to clean, until meeting that cleaning will Ask;
    Step 5:Equipment departs from
    After the completion of photovoltaic panel (5) cleaning, controller (4) control clamping motor (12) reversely unclamps work, drives the tight silk of main folder Thick stick (13) and the tight leading screw of sub-folder (14) rotate, and left grip block (151) and right grip block (152) is moved to two side directions, return To initial position, subsequent controller (4) control hoist cylinder (33), cleaning regulation oil cylinder (35) and release oil cylinder (34) work, Clamping part (1) and cleaning part (2) is departed from photovoltaic panel (5), complete cleaning operation.
CN201610522781.XA 2016-07-04 2016-07-04 A kind of photovoltaic board cleaning device and its clean method Expired - Fee Related CN105921440B (en)

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