CN105835305A - 一种软质pet织物抓取和矫形机构 - Google Patents

一种软质pet织物抓取和矫形机构 Download PDF

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CN105835305A
CN105835305A CN201610338909.7A CN201610338909A CN105835305A CN 105835305 A CN105835305 A CN 105835305A CN 201610338909 A CN201610338909 A CN 201610338909A CN 105835305 A CN105835305 A CN 105835305A
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cylinder
pressing plate
soft
orthopedic
pet fabric
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CN105835305B (zh
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王岩
王洋
梁进城
杨伟
李洪江
马树健
杨宁
闻向阳
于善平
武力军
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Changchun Faway Adient Automotive Systems Co Ltd
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Changchun Faway Johnson Controls Automotive Systems Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14008—Inserting articles into the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C45/14221—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure by tools, e.g. cutting means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C2045/14188—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure trimming the article in the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2667/00—Use of polyesters or derivatives thereof for preformed parts, e.g. for inserts
    • B29K2667/003—PET, i.e. poylethylene terephthalate

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Orthopedics, Nursing, And Contraception (AREA)

Abstract

本发明公开了一种软质PET织物抓取和矫形机构，包括织物抓取系统、推送系统和矫形系统，机械手带动本发明移动到软质PET织物上，抓取系统抓取软质PET织物，然后，移动到注塑模具的指定位置，推送系统推管气缸带动软质推管将软质PET织物推送到模具挂针上，之后，矫形系统的矫形压板气缸带动接触式矫形压板前行下压，将软质PET织物弯折需要的角度，当接触式矫形压板退出后，为了防止弯折的软质PET织物反弹，非接触式吹压管向软质PET织物吹空气，对软质PET织物施加压力，在模具镶块运动过程中将软质PET织物压到指定的位置。本发明可斜向步进式抓取软质PET织物，减少了人工铺放织物的频率，同时还减少了手工矫形的工时与成本。

Description

一种软质PET织物抓取和矫形机构
技术领域
本发明涉及一种软质PET织物抓取和矫形机构。
背景技术
普通的矫形机构都是接触式矫形的原理，但是对于镶嵌在模具镶块之中的织物来说就无法满足，无论哪种结构都会与镶块有接触，在镶块运动的过程中都会被夹到，对模具的镶块会有一定的损伤，同时对矫形结构也会有伤害。
发明内容
本发明的目的是提供一种软质PET织物抓取和矫形机构。
本发明包括织物抓取系统、推送系统和矫形系统；
所述的抓取系统包括第一气缸、抓头、抓针气缸、平台和机体，平台设置在机体上，第一气缸设置在平台之上，第一气缸的两个伸缩杆穿过平台，第一气缸的两个伸缩杆下端均连接抓头，抓头的底面具有斜向交叉的抓针，抓头上具有抓针气缸，抓针气缸带动斜向交叉的抓针工作；
所述的推送系统包括有软质推管和推管气缸，两个推管气缸设置在平台上，两个推管气缸分别位于第一气缸的两侧，推管气缸的伸缩杆穿过平台，推管气缸的伸缩杆下端连接软质推管。
所述的矫形系统包括有接触式矫形压板、矫形压板气缸和非接触式吹压管，矫形压板气缸固定在平台的下方，矫形压板气缸斜向设置，矫形压板气缸的伸缩杆与接触式矫形压板连接，非接触式吹压管横向设置在非接触式吹压管上方，非接触式吹压管的底面开设有若干个通气孔，非接触式吹压管与气泵连通。
所述的抓头的底面设置有织物压板。
本发明的工作过程：
机械手带动本发明移动到软质PET织物上，抓取系统的抓头通过斜向交叉的抓针抓取软质PET织物，然后，机械手带动本发明移动到注塑模具的指定位置，推送系统推管气缸带动软质推管将软质PET织物推送到模具挂针上，软质推管又减少了对模具镶块撞击的损伤；软质PET织物挂到模具挂针上后，矫形系统的矫形压板气缸带动接触式矫形压板前行下压，将软质PET织物弯折需要的角度，当接触式矫形压板退出后，为了防止弯折的软质PET织物反弹，非接触式吹压管向软质PET织物吹空气，对软质PET织物施加压力，使软质PET织物保持弯折状态，在模具镶块运动过程中将软质PET织物压到指定的位置。织物压板能使PET织物保持平整状态，便于PET织物的抓取。
本发明的有益效果：
1.可斜向步进式抓取软质PET织物，本发明倾斜的角度与产品上软质PET织物对应的角度保证一致。
2.每次抓取一层织物，一个位置可摆放多层织物，减少了人工铺放织物的频率。
3.推送系统可以将软质PET织物推送到模具镶块内，同时又不增加模具上的其他动作，同时还减少了手工矫形的工时与成本；
附图说明
图1为本发明的立体示意图一。
图2为本发明的立体示意图二。
图3为本发明的立体示意图三。
图4为本发明的立体示意图四。
具体实施方式
请参阅图1、图2、图3和图4所示，本实施例包括织物抓取系统、推送系统和矫形系统；
所述的抓取系统包括第一气缸1、抓头2、抓针气缸3、平台4和机体5，平台4设置在机体5上，第一气缸1设置在平台4之上，第一气缸1的两个伸缩杆穿过平台4，第一气缸1的两个伸缩杆下端均连接抓头2，抓头2的底面具有斜向交叉的抓针6，抓头2上具有抓针气缸3，抓针气缸3带动斜向交叉的抓针6工作；
所述的推送系统包括有软质推管7和推管气缸8，两个推管气缸8设置在平台4上，两个推管气缸8分别位于第一气缸1的两侧，推管气缸8的伸缩杆穿过平台4，推管气缸8的伸缩杆下端连接软质推管7。
所述的矫形系统包括有接触式矫形压板9、矫形压板气缸10和非接触式吹压管11，矫形压板气缸10固定在平台4的下方，矫形压板气缸10斜向设置，矫形压板气缸10的伸缩杆与接触式矫形压板9连接，非接触式吹压管11横向设置在非接触式吹压管11上方，非接触式吹压管11的底面开设有若干个通气孔，非接触式吹压管11与气泵连通。
所述的抓头2的底面设置有织物压板12。
本发明的工作过程：
机械手带动本发明移动到软质PET织物13上，抓取系统的抓头2通过斜向交叉的抓针6抓取软质PET织物13，然后，机械手带动本发明移动到注塑模具的指定位置，推送系统推管气缸8带动软质推管7将软质PET织物13推送到模具挂针上，软质推管7又减少了对模具镶块撞击的损伤；软质PET织物13挂到模具挂针上后，矫形系统的矫形压板气缸10带动接触式矫形压板9前行下压，将软质PET织物13弯折需要的角度，当接触式矫形压板9退出后，为了防止弯折的软质PET织物13反弹，非接触式吹压管11向软质PET织物13吹空气，对软质PET织物13施加压力，使软质PET织物13保持弯折状态，在模具镶块运动过程中将软质PET织物13压到指定的位置。织物压板12能使PET织物13保持平整状态，便于PET织物13的抓取。

Claims (2)

1.一种软质PET织物抓取和矫形机构，其特征在于：包括织物抓取系统、推送系统和矫形系统；
所述的抓取系统包括第一气缸(1)、抓头(2)、抓针气缸(3)、平台(4)和机体(5)，平台(4)设置在机体(5)上，第一气缸(1)设置在平台(4)之上，第一气缸(1)的两个伸缩杆穿过平台(4)，第一气缸(1)的两个伸缩杆下端均连接抓头(2)，抓头(2)的底面具有斜向交叉的抓针(6)，抓头(2)上具有抓针气缸(3)，抓针气缸(3)带动斜向交叉的抓针(6)工作；
所述的推送系统包括有软质推管(7)和推管气缸(8)，两个推管气缸(8)设置在平台(4)上，两个推管气缸(8)分别位于第一气缸(1)的两侧，推管气缸(8)的伸缩杆穿过平台(4)，推管气缸(8)的伸缩杆下端连接软质推管(7)；
所述的矫形系统包括有接触式矫形压板(9)、矫形压板气缸(10)和非接触式吹压管(11)，矫形压板气缸(10)固定在平台(4)的下方，矫形压板气缸(10)斜向设置，矫形压板气缸(10)的伸缩杆与接触式矫形压板(9)连接，非接触式吹压管(11)横向设置在非接触式吹压管(11)上方，非接触式吹压管(11)的底面开设有若干个通气孔，非接触式吹压管(11)与气泵连通。
2.根据权利要求1所述的一种软质PET织物抓取和矫形机构，其特征在于：所述的抓头(2)的底面设置有织物压板(12)。
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