CN105544933A - 一种木纹地板及其制备方法 - Google Patents

一种木纹地板及其制备方法 Download PDF

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CN105544933A
CN105544933A CN201510932947.0A CN201510932947A CN105544933A CN 105544933 A CN105544933 A CN 105544933A CN 201510932947 A CN201510932947 A CN 201510932947A CN 105544933 A CN105544933 A CN 105544933A
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iron oxide
floor
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葛庭洪
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Zhangjiagang Shenggang Environment Fireproof Construction Material Co Ltd
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/041—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/744—Non-slip, anti-slip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings

Abstract

本发明涉及一种建筑材料，尤指一种用于集装箱、活动房的防火木纹地板，及其制备方法。本发明提供了一种集装箱活动房的防火木纹地板及其制备方法，工艺过程简单、操作方便，产品质量稳定。本发明与现有技术相比，有益效果为：美观，防滑，表面强度高，耐磨性能好。

Description

一种木纹地板及其制备方法
技术领域
本发明涉及一种建筑材料，尤指一种用于集装箱、活动房的防火木纹地板，及其制备方法。
背景技术
集装箱式活动房是按照/接近标准集装箱尺寸制造的，可以按照集装箱模式进行运输的建筑类型，广泛应用于各类施工现场，具有施工周期短、场地要求小的特点，并且由于其突出的可移动性、坚固实用性等特点，非常有利于工程现场使用，对于应付重大自然灾害后的救灾安置工作也具有重大现实意义。
改革开放后，各大城市急需建造各种房屋，建筑开发商、建筑工人，从全国各地涌入大中城市，为了解决工人的住宿问题，开发商搭起了临时宿舍。建筑工地的临时住房，最初是以石棉瓦为顶拱建的临时工棚，造价低，但简陋、安全性低，基本没有防风、防震能力。90年代后，全国加强对建筑工地的管理，保障工人安全，因石棉被证实为有害、致癌的物质，明令禁止使用石棉瓦拱建的临时房屋，临时房屋要有一定的安全级别，具有防风、防震、防火等能力。
针对以上要求，住人集装箱需要铺设一种对人体健康无害、防火、美观的木纹地板。
发明内容
本发明提供了一种集装箱活动房的防火木纹地板及其制备方法，工艺过程简单、操作方便，产品质量稳定。本发明提供的防火地板具有突出的防火性能，耐火极限可达1-4小时，具有优良的抗折、抗冲击、隔热、保温、抗腐蚀和低收缩性能，具有优于各类人造板材的综合性能，美观的同时代替了传统的木质板，是保护木材资源的战略材料。
为了实现本发明的目的，本发明通过以下方案实施：
一种防火地板，由上至下依次包括面浆层、无纺布层、玻纤布层、填料层、玻纤布层、无纺布层，详见说明书附图。
其中面浆层的组成为：氧化铁黄、氧化铁红、氧化铁黑中的任一种2-8kg；氧化镁50-70kg；氯化镁溶液(波美度≥24度)或硫酸镁溶液(波美度≥28度)40-60kg；滑石粉20-35kg。面浆层经相应模板或模具挤压制出凹凸的木纹。
无纺布层的特征为：克重为9-16g。
玻纤布的特征为：每平方厘米经纬各5根或6根或经6根纬4根或经4根纬6根，即5×5或6×6或6×4或4×6中的任一种。
填料层的组成为：氧化镁100-140kg；氯化镁溶液(波美度≥24度)或硫酸镁溶液(波美度≥28度)120-175kg；木屑40-60kg；地板废物回收粉碎边角料40-60kg；氧化铁黄、氧化铁红、氧化铁黑、氧化铁绿、氧化铁蓝中的任一种：0.5-2kg。
具体制备步骤如下：
(1)将面浆层的浆料加模板上，并与6×4玻纤布和9g无纺布同时经滚筒挤压定厚合成面浆层；面浆层经相应模板或模具挤压制出凹凸的木纹；
(2)定厚后的面浆层再加二层玻纤布；
(2)将填料层的浆料放在面浆层及二层玻纤布之上；
(3)同时与两层玻纤布及一层无纺布或铝薄布经滾筒挤压定厚后，进行切割分离成模板一样尺寸；
(5)进入养护房进行养护。
本发明与现有技术相比，有益效果为：美观，防滑，表面强度高，耐磨性能好。
附图说明
图1地板结构剖面图
第1层：面浆层(颜色为黄、红、黑等)
第2层：无纺布层
第3层：玻纤布层
第4层：填充料层
第5层：玻纤布层
第6层：无纺布层
图2地板表面压制木纹示意图
具体实施方式
以下将结合具体实施例对本发明提供的技术方案进行详细说明，下属具体实施方式仅用于说明本发明而不用于限制本发明的范围。
实施例1
按照说明书附图，制备防火地板，从上至下依次为面浆层、无纺布层、玻纤布层、填料层、玻纤布层、无纺布层，其制备方法为：
(1)将面浆层的浆料加模板上，并与6×6玻纤布和10g无纺布同时经滚筒挤压定厚合成面浆层；面浆层原料组成为：氧化铁黄2kg；氧化镁50kg；氯化镁溶液(波美度28度)40kg；滑石粉20kg。面浆层经相应模板或模具挤压制出凹凸的木纹。
(2)定厚后的面浆层再加二层5×5玻纤布,；
(3)将填料层的浆料放在面浆层及二层玻纤布之上，填料层原料组成为：氧化镁100kg；硫酸镁溶液(波美度28度)120kg；木屑40kg；地板废物回收粉碎边角料40kg；氧化铁黄0.5kg。
(4)同时与两层玻纤(5×5)及一层10g的无纺布经滾筒挤压定厚后，进行切割分离成模板一样尺寸；
(5)拆除板状模具，并修边，制得防火木纹地板A。
制备好的防火地板进行质量检测，结果如下表所示。
表1防火地板质量检测结果
实施例2
按照说明书附图，制备防火地板，从上至下依次为面浆层、无纺布层、玻纤布层、填料层、玻纤布层、无纺布层，其制备方法为：
(1)将面浆层的浆料加模板上，并与6×6玻纤布和12g无纺布同时经滚筒挤压定厚合成面浆层；面浆层原料组成为：氧化铁红2kg；氧化镁50kg；硫酸镁溶液(波美度28度)40kg；滑石粉20kg。面浆层经相应模板或模具挤压制出凹凸的木纹。
(2)定厚后的面浆层再加二层6×6玻纤布,
(3)将填料层的浆料放在面浆层及二层玻纤布之上，填料层原料组成为：氧化镁140kg；氯化镁溶液(波美度26度)175kg；木屑60kg；地板废物回收粉碎边角料60kg；氧化铁黑2kg。
(4)同时与两层玻纤布(6×6)及一层铝薄布经滾筒挤压定厚后，进行切割分离成模板一样尺寸；
(5)拆除板状模具，对整体进行热压，并修边，制得防火木纹地板B。
实施例3
按照说明书附图，制备防火地板，从上至下依次为面浆层、无纺布层、玻纤布层、填料层、玻纤布层、无纺布层，其制备方法为：
(1)将面浆层的浆料加模板上，并与6×4玻纤布和16g无纺布同时经滚筒挤压定厚合成面浆层；面浆层原料组成为：氧化铁蓝2kg；氧化镁50kg；氯化镁溶液(波美度28度)40kg；滑石粉20kg。面浆层经相应模板或模具挤压制出凹凸的木纹。
(2)定厚后的面浆层再加二层6×4玻纤布,
(3)将填料层的浆料放在面浆层及二层玻纤布之上，填料层原料组成为：氧化镁120kg；波美度30度的硫酸镁溶液150kg；木屑50kg；地板废物回收粉碎边角料50kg；氧化铁绿1kg。
(4)同时与两层玻纤(6×4)及一层16g的无纺布经滾筒挤压定厚后，进行切割分离成模板一样尺寸；
(5)拆除板状模具，并修边，制得防火木纹地板C。
实施例4
按照说明书附图，制备防火地板，从上至下依次为面浆层、无纺布层、玻纤布层、填料层、玻纤布层、无纺布层，其制备方法为：
(1)将面浆层的浆料加模板上，并与6×6玻纤布和14g无纺布同时经滚筒挤压定厚合成面浆层；面浆层原料组成为：氧化铁蓝6kg；氧化镁55kg；波美度32度的硫酸镁溶液55kg；滑石粉30kg。面浆层经相应模板或模具挤压制出凹凸的木纹。
(2)定厚后的面浆层再加二层6×6玻纤布,；
(3)将填料层的浆料放在面浆层及二层玻纤布之上，填料层原料组成为：氧化镁130kg；波美度28度的硫酸镁溶液160kg；木屑55kg；地板废物回收粉碎边角料55kg；氧化铁黑1.5kg。
(4)同时与两层玻纤(6×6)及一层14g的无纺布经滾筒挤压定厚后，进行切割分离成模板一样尺寸；
(5)拆除板状模具，并修边，制得防火木纹地板D。
实施例5
将实施例1-4制造的防火木纹地板A、B、C、D与市售的人造地板、表面饰PVC的耐磨地板进行耐磨性评价，将试件与研磨轮摩擦一定的转数后，计算试件表面磨耗损失量及保留装饰花纹的程度，结果见下表。用本发明的方法制造的地板明显耐磨性优于其他对比产品。
表2地板耐磨性测试结果

Claims (8)

1.一种集装箱活动房的防火木纹地板，其特征在于，该地板由上至下依次包括面浆层、无纺布层、玻纤布层、填料层、玻纤布层、无纺布层。
2.如权利要求1所述的地板，其特征在于，该地板的面浆层原料组成为：氧化铁黄、氧化铁红、氧化铁黑、氧化铁绿、氧化铁蓝中的任一种2-8kg；氧化镁50-70kg；波美度≥24度的氯化镁溶液或波美度≥28度的硫酸镁溶液40-60kg；滑石粉20-35kg。
3.如权利要求1所述的木纹地板，其特征在于，该地板的面浆层原料中所用氯化镁溶液为波美度≥24度，硫酸镁溶液为波美度≥28度。
4.如权利要求1所述的木纹地板，其特征在于，该地板的无纺布层为克重为9-16g的无纺布。
5.如权利要求1所述的木纹地板，其特征在于，该地板的玻纤布层为每平方厘米经纬各5根或6根或经6根纬4根或经4根纬6根，即5×5或6×6或6×4或4×6中的任一种玻纤布。
6.如权利要求1所述的地板，其特征在于，该地板的填料层原料组成为：氧化镁100-140kg；波美度≥24度的氯化镁溶液或波美度≥28度的硫酸镁溶液120-175kg；木屑40-60kg；地板废物回收粉碎边角料40-60kg；氧化铁黄、氧化铁红、氧化铁黑、氧化铁绿、氧化铁蓝中的任一种：0.5-2kg。
7.如权利要求1所述的地板，其特征在于，该地板的填料层原料所用氯化镁溶液为波美度24～28度，硫酸镁溶液波美度≥28度。
8.制备权利要求1所述的一种集装箱活动房的防火木纹地板的方法，其特征在于，由以下步骤制备：
(1)将面浆层的浆料加模板上，并与6×4玻纤布和9g无纺布同时经滚筒挤压定厚合成面浆层；面浆层原料组成为：氧化铁黄、氧化铁红、氧化铁黑、氧化铁绿、氧化铁蓝中的任一种2kg；氧化镁50kg；波美度≥28度的氯化镁溶液或波美度≥28度的硫酸镁溶液40kg；滑石粉20kg；面浆层经相应模板或模具挤压制出凹凸的木纹；
(2)定厚后的面浆层再加二层玻纤布；
(3)将填料层的浆料放在面浆层及二层玻纤布之上；填料层的组成为：氧化镁100-140kg；波美度≥24度的氯化镁溶液或波美度≥28度的硫酸镁溶液120-175kg；木屑40-60kg；地板废物回收粉碎边角料40-60kg；氧化铁黄、氧化铁红、氧化铁黑、氧化铁绿、氧化铁蓝中的任一种：0.5-2kg；
(4)同时与两层玻纤及一层9-16g的无纺布或铝薄布经滾筒挤压定厚后，进行切割分离成模板一样尺寸；
(5)进入养护房进行养护。
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