CN105442151B - 新型冰感棉型凉席面料及其生产方法 - Google Patents

新型冰感棉型凉席面料及其生产方法 Download PDF

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CN105442151B
CN105442151B CN201610010357.7A CN201610010357A CN105442151B CN 105442151 B CN105442151 B CN 105442151B CN 201610010357 A CN201610010357 A CN 201610010357A CN 105442151 B CN105442151 B CN 105442151B
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陈志华
张炜栋
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Zhongfu Cap Decoration Originality Research And Development Nantong Co ltd
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Nantong Textile Vocational Technology College
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Abstract

本发明公开了一种新型冰感棉型凉席面料及其生产方法，采用超高分子量聚乙烯粘胶混纺纱/汉麻纱交织而成，超高分子量聚乙烯粘胶混纺纱中超高分子量聚乙烯与粘胶的混纺比为50/50，35/65，10/90其中一种或几种。采用以下步骤：络筒、整经、穿经、织造、冷堆、液氨整理、冰感整理而成。该棉型凉席面料柔和了粘胶、超高分子量聚乙烯、汉麻的优良特性，利用粘胶的吸湿、亲肤、舒爽；超高分子量聚乙烯强韧、冰感、挺括；汉麻的透气、防霉、抗菌的特点，将超高分子量聚乙烯粘胶、汉麻织成冰感棉型凉席。本面料主要用于家纺和服装，属于高档夏季面料。

Description

新型冰感棉型凉席面料及其生产方法
技术领域
本发明属于一种新型家纺凉席领域，具体涉及一种超高分子量聚乙烯粘胶混纺纱/汉麻纱交织冰感棉型凉席面料及其制造方法。
背景技术
随着健康、生态的生活理念逐渐深入人心，人们对纺织品的要求越来越高，产品的单一功能已不能满足消费者追求舒适、绿色、环保、保健等多元化的需求。汉麻纤维吸湿透气、天然抗菌；粘胶的吸湿、亲肤、舒爽，超高分子量聚乙烯强韧、冰感、挺括，将三种纤维有机的结合在一起，克服各自的缺点，发挥各自的优势，制成一种抑制螨虫、真菌柔软、贴肤即凉、手感柔软、耐磨、透气性好的环保家纺棉型凉席面料。
发明内容
发明目的：本发明的目的是针对现有夏季家纺凉席品种单一，功能性差，抗菌能力不足等技术短板，提供一种吸湿、亲肤、舒爽、强韧、冰感、挺括、防霉、抗菌冰感棉型凉席
为解决上述问题，本发明的技术方案是：一种超高分子量聚乙烯粘胶混纺纱/汉麻纱交织冰感棉型凉席面料及其制造方法。
一种新型冰感棉型凉席面料，采用超高分子量聚乙烯粘胶混纺纱与汉麻纱为原料交织而成，所述超高分子量聚乙烯粘胶混纺纱中超高分子量聚乙烯与粘胶的混纺比为50/50，35/65，10/90中的一种或几种，混合后的经密为120-140根/10cm，纬密为100-125根/10cm。
一种新型冰感棉型凉席面料的生产方法，包括如下步骤：(1)将按配比选用的超高分子量聚乙烯粘胶混纺纱与汉麻纱络筒；(2)整经；(3)穿经；(4)织造；(5)冷堆；(6)液氨整理；(7)冰感整理；其中，浆纱工艺配方采用混合浆液：PVA-1799：20-25份、PVA-0588：25-30份、羧甲基淀粉钠(CMS-Na)：1-5份、CLH-98T多元共聚丙烯酸浆料：1-5份、LJJ-JSPHJ高效平滑剂：1-5份、浆纱水溶性蜡片：1-3份、5％纳米ZnO溶液：0.3-1份、浆液Ph值7；上浆采用双浸双压，压力1.7-2.0N/cm，车速2.2-2.7m/min，烘燥温度60℃。
作为优化，超高分子量聚乙烯粘胶混纺纱络筒工艺参数如下：机型ORION-M，车速600-780m/min，气圈限位器高度28-32mm，张力垫圈质量4-8g。
作为优化，汉麻纱络筒工艺参数如下：机型ORION-M，车速400-600m/min，张力垫圈的重量为6-10g，气圈限位器高度28-32mm，接头采用空气捻接器。
作为优化，汉麻纱整经工艺参数如下：机型GA269C分批整经机，滚筒速度500-550r/min，压力0.4-0.6MPa；采用分段分区进行张力控制，整经张力垫圈配置：上层，前排3.2-3.4g，中排2.5-2.7g，后排2.1-2.3g；中层，前排3.5-3.7g，中排3.2-3.4g，后排2.6-2.7g；下层，前排3.1-3.3g，中排2.4-2.6g，后排2.2-2.4g；经轴采用胶带封头，以免下道工序产生浆斑。
作为优化，穿经工序为：穿经采用六页综顺穿，每筘4入，公制筘号：110-128，筘幅170-190cm，纬织缩率7.30-7.57％，停经片穿法为六列顺穿。
作为优化，织造采用喷气织机，生产中注意工艺参数小张力、中开口，车间温度范围：25-30℃，相对湿度65％-75％，车速500-600r/min，主喷气压3.3-3.6kg/cm2，辅喷气压为3.2-3.5kg/cm2，上机张力为2000-2200N。
作为优化，染整加工采用冷轧堆、汽蒸、水洗、烘干、液氨整理工艺，冷堆采用碱氧一浴打卷堆置24h，后经过轻煮、漂、水洗、烘干工艺；液氨整理工艺参数为液氨含氨量6-8％，车压力为0.08-0.1MPa三浸三轧，车速8-12m/min时调节延时辊张力，反应室温度50-60℃，蒸化室温度102℃。
作为优化，冰感整理采用如下整理剂：冰感硅油5-8份，乳化剂1-2份，交联剂2-3份，采用以上配方，增加凉席柔软贴肤感及冰感；工艺配置，一浸一轧，轧余率100-120％，烘干90-100℃，150-160℃定型。
有益效果：本发明的具体优势如下：
1、本发明中的超高分子量聚乙烯粘胶混纺纱/汉麻交织冰感棉型凉席具有超轻、耐磨、吸湿透气、舒爽、防霉抗菌，弯曲刚性优、防紫外线、贴肤即凉的特点，该凉席具备快速凉感提升性能。在与人体肌肤接触后，能够瞬间将凉感感降低3℃，天然的亚麻纤维具有天然抗菌抑螨效果使人们真正拥有绿色贴肤即凉的超级触感体验且不钩丝不挂线。
2、本发明中的采用混合浆液：PVA-1799：20-25份、PVA-0588：25-30份、羧甲基淀粉钠(CMS-Na)：1-5份、CLH-98T多元共聚丙烯酸浆料：1-5份，提高浆纱质量、降低二次毛羽、增加渗透性好的特性，为有利于后道织造。LJJ-JSPHJ高效平滑剂：1-5份、浆纱水溶性蜡片：1-3份，提高纤维耐磨性降低浆纱表面摩擦因数，提高浆纱的平滑性，提高浆膜的柔韧性和弹性、降低织造断头。纳米ZnO添加，起到贴顺毛羽，润滑的作用减，少织造过程经纱断头。
3、本发明针对超高分子量聚乙烯粘胶混纺纱、高强、易吸湿等特点，采用机型ORION-M，车速600-780m/min，气圈限位器高度28-32mm，张力垫圈质量4-8g，提高生产效率。
4、本发明针对汉麻纱强力低、易吸湿、等特点，采用机型ORION-M，车速400-600m/min，张力垫圈的重量为6-10g，气圈限位器高度28-32mm。采用低车速、低张力，减少纱线磨损，降低竹节毛羽，防止产生静电。
5、本发明采用GA269C分批整经机低速度和较小的张力配置，可以保持原纱的物理机械性能纱线降低纱线强力和毛羽变化，采用分段分区进行张力控制达到片纱张力均匀一致。
6、本发明由于麻纤维纱线易脆断，因此应采用小张力、中开口的工艺配置，并适当降低后梁高度。织造车间相对湿度控制在60％～75％范围之内，纱线易生静电，为了确保织机的正常运转。
7、本发明中，液氨含氨量6-8％，车压力为0.08-0.1MPa三浸三轧，车速8-12m/min三者均影响植物带氨量，从而影响液氨整理效果，轧车压力大，织物带氨量越少，车速快，带氨量少，麻纤维的膨化作用越弱，达不到最佳弹性和缩水率。液氨整理改善麻织物的粗糙、不柔滑、易皱、缩水率大的弱点，并充分发挥其优点，以满足客户要求。从麻纤维内部结晶解取向，释放内应力。增加了弹性、强度；改善了手感和尺寸稳定性。
具体实施方式
下面结合具体实施例对本发明进行详细阐述。
具体实施例一：
一种新型冰感棉型凉席面料，采用超高分子量聚乙烯粘胶混纺纱与汉麻纱为原料交织而成，所述超高分子量聚乙烯粘胶混纺纱中超高分子量聚乙烯与粘胶的混纺比为50/50，35/65，10/90，经密为120根/10cm，纬密为100根/10cm。所述超高分子量聚乙烯粘胶混纺纱/汉麻交织冰感棉型凉席具有超轻、耐磨、吸湿透气、舒爽、防霉抗菌，弯曲刚性优、防紫外线、贴肤即凉的特点，该凉席具备快速凉感提升性能。在与人体肌肤接触后，能够瞬间将凉感感降低3℃，天然的亚麻纤维具有天然抗菌抑螨效果使人们真正拥有绿色贴肤即凉的超级触感体验且不钩丝不挂线。
一种新型冰感棉型凉席面料的生产方法，包括如下步骤：(1)将按配比选用的超高分子量聚乙烯粘胶混纺纱与汉麻纱络筒；(2)整经；(3)穿经；(4)织造；(5)冷堆；(6)液氨整理；(7)冰感整理；其中，浆纱工艺配方采用混合浆液：PVA-1799：20份、PVA-0588：25份、羧甲基淀粉钠(CMS-Na)：1份、CLH-98T多元共聚丙烯酸浆料：1份、LJJ-JSPHJ高效平滑剂：1份、浆纱水溶性蜡片：1份、5％纳米ZnO溶液：0.3份、浆液Ph值7。能够提高浆纱质量、降低二次毛羽、增加渗透性好的特性，为有利于后道织造；提高纤维耐磨性降低浆纱表面摩擦因数，提高浆纱的平滑性，提高浆膜的柔韧性和弹性、降低织造断头；纳米ZnO添加，起到贴顺毛羽，润滑的作用减，少织造过程经纱断头。上浆采用双浸双压，压力1.7N/cm，车速2.2m/min，烘燥温度60℃。
超高分子量聚乙烯粘胶混纺纱络筒工艺参数如下：机型ORION-M，车速600m/min，气圈限位器高度28mm，张力垫圈质量4g，能够提高生产效率。
汉麻纱络筒工艺参数如下：机型ORION-M，车速400m/min，张力垫圈的重量为6g，气圈限位器高度28mm，接头采用空气捻接器。采用低车速、低张力，减少纱线磨损，降低竹节毛羽，防止产生静电。
汉麻纱整经工艺参数如下：机型GA269C分批整经机，滚筒速度500r/min，压力0.4MPa；采用分段分区进行张力控制，整经张力垫圈配置：上层，前排3.2g，中排2.5g，后排2.1g；中层，前排3.5g，中排3.2g，后排2.6g；下层，前排3.1g，中排2.4g，后排2.2g；经轴采用胶带封头，以免下道工序产生浆斑。采用GA269C分批整经机低速度和较小的张力配置，可以保持原纱的物理机械性能纱线降低纱线强力和毛羽变化，采用分段分区进行张力控制达到片纱张力均匀一致。
穿经工序为：穿经采用六页综顺穿，每筘4入，公制筘号：110，筘幅170cm，纬织缩率7.30％，停经片穿法为六列顺穿。
织造采用喷气织机，生产中注意工艺参数小张力、中开口，车间温度范围：25℃，相对湿度65％，车速500r/min，主喷气压3.3kg/cm2，辅喷气压为3.2kg/cm2，上机张力为2000N。
染整加工采用冷轧堆、汽蒸、水洗、烘干、液氨整理工艺，冷堆采用碱氧一浴打卷堆置24h，后经过轻煮、漂、水洗、烘干工艺；液氨整理工艺参数为液氨含氨量6％，车压力为0.08MPa三浸三轧，车速8m/min时调节延时辊张力，反应室温度50℃，蒸化室温度102℃。液氨整理改善麻织物的粗糙、不柔滑、易皱、缩水率大的弱点，并充分发挥其优点，以满足客户要求。从麻纤维内部结晶解取向，释放内应力。增加了弹性、强度；改善了手感和尺寸稳定性。
冰感整理采用如下整理剂：冰感硅油5份，乳化剂1份，交联剂2份；工艺配置，一浸一轧，轧余率100％，烘干90℃，150℃定型。
具体实施例二：
一种新型冰感棉型凉席面料，采用超高分子量聚乙烯粘胶混纺纱与汉麻纱为原料交织而成，所述超高分子量聚乙烯粘胶混纺纱中超高分子量聚乙烯与粘胶的混纺比为50/50，35/65，10/90，经密为140根/10cm，纬密为125根/10cm。所述超高分子量聚乙烯粘胶混纺纱/汉麻交织冰感棉型凉席具有超轻、耐磨、吸湿透气、舒爽、防霉抗菌，弯曲刚性优、防紫外线、贴肤即凉的特点，该凉席具备快速凉感提升性能。在与人体肌肤接触后，能够瞬间将凉感感降低3℃，天然的亚麻纤维具有天然抗菌抑螨效果使人们真正拥有绿色贴肤即凉的超级触感体验且不钩丝不挂线。
一种新型冰感棉型凉席面料的生产方法，包括如下步骤：(1)将按配比选用的超高分子量聚乙烯粘胶混纺纱与汉麻纱络筒；(2)整经；(3)穿经；(4)织造；(5)冷堆；(6)液氨整理；(7)冰感整理；其中，浆纱工艺配方采用混合浆液：PVA-1799：25份、PVA-0588：30份、羧甲基淀粉钠(CMS-Na)：5份、CLH-98T多元共聚丙烯酸浆料：5份、LJJ-JSPHJ高效平滑剂：5份、浆纱水溶性蜡片：3份、5％纳米ZnO溶液：1份、浆液Ph值7。能够提高浆纱质量、降低二次毛羽、增加渗透性好的特性，为有利于后道织造；提高纤维耐磨性降低浆纱表面摩擦因数，提高浆纱的平滑性，提高浆膜的柔韧性和弹性、降低织造断头；纳米ZnO添加，起到贴顺毛羽，润滑的作用减，少织造过程经纱断头。上浆采用双浸双压，压力2.0N/cm，车速2.7m/min，烘燥温度60℃。
超高分子量聚乙烯粘胶混纺纱络筒工艺参数如下：机型ORION-M，车速780m/min，气圈限位器高度32mm，张力垫圈质量8g，能够提高生产效率。
汉麻纱络筒工艺参数如下：机型ORION-M，车速600m/min，张力垫圈的重量为10g，气圈限位器高度32mm，接头采用空气捻接器。采用低车速、低张力，减少纱线磨损，降低竹节毛羽，防止产生静电。
汉麻纱整经工艺参数如下：机型GA269C分批整经机，滚筒速度550r/min，压力0.6MPa；采用分段分区进行张力控制，整经张力垫圈配置：上层，前排3.4g，中排2.7g，后排2.3g；中层，前排3.7g，中排3.4g，后排2.7g；下层，前排3.3g，中排2.6g，后排2.4g；经轴采用胶带封头，以免下道工序产生浆斑。采用GA269C分批整经机低速度和较小的张力配置，可以保持原纱的物理机械性能纱线降低纱线强力和毛羽变化，采用分段分区进行张力控制达到片纱张力均匀一致。
穿经工序为：穿经采用六页综顺穿，每筘4入，公制筘号：128，筘幅190cm，纬织缩率7.57％，停经片穿法为六列顺穿。
织造采用喷气织机，生产中注意工艺参数小张力、中开口，车间温度范围：30℃，相对湿度75％，车速600r/min，主喷气压3.6kg/cm2，辅喷气压为3.5kg/cm2，上机张力为2200N。
染整加工采用冷轧堆、汽蒸、水洗、烘干、液氨整理工艺，冷堆采用碱氧一浴打卷堆置24h，后经过轻煮、漂、水洗、烘干工艺；液氨整理工艺参数为液氨含氨量8％，车压力为0.1MPa三浸三轧，车速12m/min时调节延时辊张力，反应室温度60℃，蒸化室温度102℃。液氨整理改善麻织物的粗糙、不柔滑、易皱、缩水率大的弱点，并充分发挥其优点，以满足客户要求。从麻纤维内部结晶解取向，释放内应力。增加了弹性、强度；改善了手感和尺寸稳定性。
冰感整理采用如下整理剂：冰感硅油8份，乳化剂2份，交联剂3份；工艺配置，一浸一轧，轧余率120％，烘干100℃，160℃定型。
具体实施例三：
一种新型冰感棉型凉席面料，采用超高分子量聚乙烯粘胶混纺纱与汉麻纱为原料交织而成，所述超高分子量聚乙烯粘胶混纺纱中超高分子量聚乙烯与粘胶的混纺比为50/50，35/65，10/90，经密为130根/10cm，纬密为116根/10cm。所述超高分子量聚乙烯粘胶混纺纱/汉麻交织冰感棉型凉席具有超轻、耐磨、吸湿透气、舒爽、防霉抗菌，弯曲刚性优、防紫外线、贴肤即凉的特点，该凉席具备快速凉感提升性能。在与人体肌肤接触后，能够瞬间将凉感感降低3℃，天然的亚麻纤维具有天然抗菌抑螨效果使人们真正拥有绿色贴肤即凉的超级触感体验且不钩丝不挂线。
一种新型冰感棉型凉席面料的生产方法，包括如下步骤：(1)将按配比选用的超高分子量聚乙烯粘胶混纺纱与汉麻纱络筒；(2)整经；(3)穿经；(4)织造；(5)冷堆；(6)液氨整理；(7)冰感整理；其中，浆纱工艺配方采用混合浆液：PVA-1799：23份、PVA-0588：27份、羧甲基淀粉钠(CMS-Na)：3份、CLH-98T多元共聚丙烯酸浆料：4份、LJJ-JSPHJ高效平滑剂：3份、浆纱水溶性蜡片：2份、5％纳米ZnO溶液：0.8份、浆液Ph值7。能够提高浆纱质量、降低二次毛羽、增加渗透性好的特性，为有利于后道织造；提高纤维耐磨性降低浆纱表面摩擦因数，提高浆纱的平滑性，提高浆膜的柔韧性和弹性、降低织造断头；纳米ZnO添加，起到贴顺毛羽，润滑的作用减，少织造过程经纱断头。上浆采用双浸双压，压力1.8N/cm，车速2.4m/min，烘燥温度60℃。
超高分子量聚乙烯粘胶混纺纱络筒工艺参数如下：机型ORION-M，车速720m/min，气圈限位器高度31mm，张力垫圈质量6g，能够提高生产效率。
汉麻纱络筒工艺参数如下：机型ORION-M，车速500m/min，张力垫圈的重量为8g，气圈限位器高度31mm，接头采用空气捻接器。采用低车速、低张力，减少纱线磨损，降低竹节毛羽，防止产生静电。
汉麻纱整经工艺参数如下：机型GA269C分批整经机，滚筒速度530r/min，压力0.5MPa；采用分段分区进行张力控制，整经张力垫圈配置：上层，前排3.3g，中排2.6g，后排2.2g；中层，前排3.6g，中排3.3g，后排2.6g；下层，前排3.2g，中排2.5g，后排2.3g；经轴采用胶带封头，以免下道工序产生浆斑。采用GA269C分批整经机低速度和较小的张力配置，可以保持原纱的物理机械性能纱线降低纱线强力和毛羽变化，采用分段分区进行张力控制达到片纱张力均匀一致。
穿经工序为：穿经采用六页综顺穿，每筘4入，公制筘号：118，筘幅180cm，纬织缩率7.47％，停经片穿法为六列顺穿。
织造采用喷气织机，生产中注意工艺参数小张力、中开口，车间温度范围：28℃，相对湿度69％，车速580r/min，主喷气压3.5kg/cm2，辅喷气压为3.4kg/cm2，上机张力为2100N。
染整加工采用冷轧堆、汽蒸、水洗、烘干、液氨整理工艺，冷堆采用碱氧一浴打卷堆置24h，后经过轻煮、漂、水洗、烘干工艺；液氨整理工艺参数为液氨含氨量7％，车压力为0.09MPa三浸三轧，车速11m/min时调节延时辊张力，反应室温度54℃，蒸化室温度102℃。液氨整理改善麻织物的粗糙、不柔滑、易皱、缩水率大的弱点，并充分发挥其优点，以满足客户要求。从麻纤维内部结晶解取向，释放内应力。增加了弹性、强度；改善了手感和尺寸稳定性。
冰感整理采用如下整理剂：冰感硅油7份，乳化剂1.5份，交联剂2.3份；工艺配置，一浸一轧，轧余率110％，烘干96℃，154℃定型。
本发明不局限于上述最佳实施方式，任何人在本发明的启示下都可得出其他各种形式的产品，但不论在其形状或结构上作任何变化，凡是具有与本申请相同或相近似的技术方案，均落在本发明的保护范围之内。

Claims (1)

1.一种新型冰感棉型凉席面料，其特征在于：采用超高分子量聚乙烯粘胶混纺纱与汉麻纱为原料交织而成，所述超高分子量聚乙烯粘胶混纺纱中超高分子量聚乙烯与粘胶的混纺比为50/50，35/65，10/90中的一种或几种，混合后的经密为120-140根/10cm，纬密为100-125根/10cm；
所述的新型冰感棉型凉席面料的生产方法，包括如下步骤：(1)将按配比选用的超高分子量聚乙烯粘胶混纺纱与汉麻纱络筒；(2)整经；(3)穿经；(4)织造；(5)冷堆；(6)液氨整理；(7)冰感整理；还包括浆纱，浆纱工艺配方采用混合浆液：PVA-1799：20-25份、PVA-0588：25-30份、羧甲基淀粉钠(CMS-Na)：1-5份、CLH-98T多元共聚丙烯酸浆料：1-5份、LJJ-JSPHJ高效平滑剂：1-5份、浆纱水溶性蜡片：1-3份、5％纳米ZnO溶液：0.3-1份、浆液Ph值7；上浆采用双浸双压，压力1.7-2.0N/cm，车速2.2-2.7m/min，烘燥温度60℃；
超高分子量聚乙烯粘胶混纺纱络筒工艺参数如下：机型ORION-M，车速600-780m/min，气圈限位器高度28-32mm，张力垫圈质量4-6g；汉麻纱络筒工艺参数如下：机型ORION-M，车速400-600m/min，张力垫圈的重量为6-10g，气圈限位器高度28-32mm，接头采用空气捻接器；
汉麻纱整经工艺参数如下：机型GA269C分批整经机，滚筒速度500-550r/min，压力0.4-0.6MPa；采用分段分区进行张力控制，整经张力垫圈配置：上层，前排3.3g，中排2.6g，后排2.2g；中层，前排3.6g，中排3.3g，后排2.6g；下层，前排3.2g，中排2.5g，后排2.3g；经轴采用胶带封头，以免下道工序产生浆斑；
穿经工序为：穿经采用六页综顺穿，每筘4入，公制筘号：110-128，筘幅170-190cm，纬织缩率7.30-7.57％，停经片穿法为六列顺穿；织造采用喷气织机，生产中注意工艺参数小张力、中开口，车间温度范围：28℃，相对湿度69％，车速580r/min，主喷气压3.5kg/cm2，辅喷气压为3.4kg/cm2，上机张力为2100N；
染整加工采用冷轧堆、汽蒸、水洗、烘干、液氨整理工艺，冷堆采用碱氧一浴打卷堆置24h，后经过轻煮、漂、水洗、烘干工艺；液氨整理工艺参数为液氨含氨量6-8％，车压力为0.08-0.1MPa三浸三轧，车速8-12m/min时调节延时辊张力，反应室温度50-60℃，蒸化室温度102℃；
冰感整理采用如下整理剂：冰感硅油5-8份，乳化剂1-2份，交联剂2-3份；工艺配置，一浸一轧，轧余率100-120％，烘干90-100℃，150-160℃定型。
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