CN105386191A - Method for producing variable loop fabric by using fixed jacquard mounting process - Google Patents
Method for producing variable loop fabric by using fixed jacquard mounting process Download PDFInfo
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- CN105386191A CN105386191A CN201510838829.3A CN201510838829A CN105386191A CN 105386191 A CN105386191 A CN 105386191A CN 201510838829 A CN201510838829 A CN 201510838829A CN 105386191 A CN105386191 A CN 105386191A
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Abstract
The invention relates to a method for producing variable loop fabric by using a fixed jacquard mounting process. The method comprises the following process steps of firstly, designing process specifications; secondly designing patterns; thirdly, laying an organization structure; fourthly, generating a pattern board. The method disclosed by the invention is characterized in that on the basis of original fixed mounting warp density, different warp densities of mounting can be regularly changed by using different needle positions of a faucet; variable changing texture effects are realized by proportioning the fineness of warp yarns and selecting different organization configurations. By adopting the method, a harness threading procedure is omitted, and a warp yarn and harness wire selective threading method and an electronic pattern card generation mode are adopted, so that the patterns can be directly subjected to jacquard design at specific positions in a machine width, circular expansion is realized, and the complex mounting phenomena of constant change of machine boards, harness wire lifting, wood board arrangement and the like according to the size requirement of pattern design are avoided.
Description
[technical field]
The present invention relates to a kind of production method of fabric, be specifically related to a kind of method utilizing fixing jacquard weave technology to produce changeable circulation fabric, belong to jacquard fabric technical field of producing.
[background technology]
Textile industry is the conventional industries of China, jacquard fabric is again comparatively common in traditional handicraft and that effect is unique a kind of weave, the basic appearance feature of this fabric utilizes the specific decorative pattern of colourful formation and pattern with coloury graticule, decorative pattern or pattern have obvious three-dimensional line effect, the change of flower pattern presents regular change along with the size of jacquard faucet, have ornamental and aesthetic feeling preferably.To change traditional Jacquard Mounting technique, Production Time is long, and production cost is high.
Along with the development in epoch, the requirement of people to jacquard fabric is more and more higher, and the large jacquard of various pin position constantly occurs, the machine of petcock receives very large challenge, even on the verge of being replaced.But adapt to the requirement of the continuous pace of change of modern varieties, obviously simply by changing the method for hanging of lash or changing the size of leading pin position, it is in production efficiency, production process, production cost, and grain pattern layout aspect is still subject to larger restriction.
Therefore, for solving the problems of the technologies described above, necessary a kind of provide utilization of innovation to fix method that jacquard weave technology produces changeable circulation fabric, to overcome described defect of the prior art.
[summary of the invention]
For solving the problems of the technologies described above, the object of the present invention is to provide a kind of method utilizing fixing jacquard weave technology to produce changeable circulation fabric, it is worn method and can implement to expand colored circulation size under not changing the conditions such as keevil arrangement not changing leading heald.
For achieving the above object, the technical scheme that the present invention takes is: a kind of method utilizing fixing jacquard weave technology to produce changeable circulation fabric, and it comprises following processing step:
1), process specification design:
1-1. determines the circulation size requirements that fabric needs;
1-2. determines the kind of filling yarn, yarn count and thread count;
1-3. is according to upper gate width and finished door width determination looped weft;
1-4. determines the circulation size of used board and selecting of locking pin position according to 1,2 and 3, and determines return size;
2), Ridge tracing:
By force, the jacquard weave grain pattern that independence is strong inputs computer for 2-1. design or the sense of selection lines;
Pattern is carried out color separation and repaiies original text by 2-2., and pattern edge is smoothly transitted;
Grain pattern is carried out position discharge by 2-3.;
2-4. preserves into line and knits the file format that software can identify;
3), institutional framework is laid:
3-1. needs the parallel number of colour developing to select the heavy number of latitude of tissue according to fabric face;
3-2. lays alternative construction in flower portion;
3-3. adjusts the position of line pin with the structure of gaiting of arranging in pairs or groups on machine at the tissue completed;
4), card is produced:
4-1. configures main line tailor's cushion method and illustrates, entirely roll through point, latitude point does not roll entirely;
4-2. formulation is gaited to fill with jacquard and is made corresponding scale file;
The auxiliary line pinprick method of 4-3. configuration illustrates, latitude tissue and Selvage Stitch are selected in configuration;
4-4. generates jacquard control documents.
The method that jacquard weave technology produces changeable circulation fabric is fixed in utilization of the present invention: in described step 14, during as simply expanded return size, tap is N pin, fixing density is P solid (unit: root/cm), complete machine device door width has M to go back to circulation pin position, fixing single cycle size is that N/P is solid, and fabric width is: m*n/P is solid; Select the pin of leading pin 1/K to design, consolidate/K through the close P that will become, the large young pathbreaker of single cycle of fabric becomes K*N/P admittedly, expands K doubly.
Utilization of the present invention is fixed the method that jacquard weave technology produces changeable circulation fabric and also be can be: in described step 1-4, during as changed return, tap is N pin, fixing density is P solid (unit: root/cm), complete machine device door width has M to go back to circulation pin position, fixing single cycle size is that N/P is solid, and fabric width is: m*n/P is solid; Select the pin of leading pin 1/K to carry out bottom part body grain pattern organization design, the leading pin of another K-1/K locates Ridge tracing as location, totally through close for P solid/K; The large young pathbreaker of single cycle of fabric can carry out random change according to grain pattern position.
Compared with prior art, the present invention has following beneficial effect:
1. utilization of the present invention is fixed jacquard weave technology and is produced the method for changeable circulation fabric according to originally fixing the differing needles position filling and make and utilize tap on close basis, can the difference made of this dress of regular change through close, then by the thickness proportioning of warp and select different organization configurations to reach the fabric effects of different change.
2. utilization of the present invention is fixed jacquard weave technology and is produced the method for changeable circulation fabric without the need to carrying out harness threading operation again, employing warp heald is selective wears method and electronics line version generating mode, grain pattern directly can carry out artistic conception process by the particular location in machine door width, achieve circulation to expand, avoid Ridge tracing size requirements and ceaselessly will convert board, heald hangs the complicated phenomenon made that fills such as method and plank row example, a kind ofly produce the general easy method of changeable jacquard fabric, little pin position jacquard can also be applied to produce in the relief jacquard fabric design of symmetrical systemic circulation and go simultaneously.
3. utilization of the present invention fix method that jacquard weave technology produces changeable circulation fabric be applied to when jacquard fabric is weaved there is successful, appointed condition requires low, the features such as production procedure is short.
[accompanying drawing explanation]
Fig. 1 is the process chart that utilization of the present invention fixes that jacquard weave technology produces the method for changeable circulation fabric.
[detailed description of the invention]
Refer to shown in Figure of description 1, the present invention is a kind of method utilizing fixing jacquard weave technology to produce changeable circulation fabric, and it comprises following processing step:
1), process specification design:
1-1. determines the circulation size requirements that fabric needs;
1-2. determines the kind of filling yarn, yarn count and thread count;
1-3. is according to upper gate width and finished door width determination looped weft;
1-4. determines the circulation size of used board and selecting of locking pin position according to 1,2 and 3, and determines return size;
During as simply expanded return size, tap is N pin, and fixing density is P solid (unit: root/cm), and complete machine device door width has M to go back to circulation pin position, and fixing single cycle size is that N/P is solid, and fabric width is: m*n/P is solid; Select the pin of leading pin 1/K to design, consolidate/K through the close P that will become, the large young pathbreaker of single cycle of fabric becomes K*N/P admittedly, expands K doubly.
During as changed return, tap is N pin, and fixing density is P solid (unit: root/cm), and complete machine device door width has M to go back to circulation pin position, and fixing single cycle size is that N/P is solid, and fabric width is: m*n/P is solid; Select the pin of leading pin 1/K to carry out bottom part body grain pattern organization design, the leading pin of another K-1/K locates Ridge tracing as location, totally through close for P solid/K; The large young pathbreaker of single cycle of fabric can carry out random change according to grain pattern position.
2), Ridge tracing:
By force, the jacquard weave grain pattern that independence is strong inputs computer for 2-1. design or the sense of selection lines;
Pattern is carried out color separation and repaiies original text by 2-2., and pattern edge is smoothly transitted;
Grain pattern is carried out position discharge by 2-3.;
2-4. preserves into line and knits the file format (as: BMP or TIF picture format) that software can identify;
3), institutional framework is laid:
3-1. needs the parallel number of colour developing to select the heavy number of latitude of tissue according to fabric face;
3-2. lays alternative construction in flower portion;
3-3. adjusts the position of line pin with the structure of gaiting of arranging in pairs or groups on machine at the tissue completed;
4), card is produced:
4-1. configures main line tailor's cushion method and illustrates, entirely roll through point, latitude point does not roll entirely;
4-2. formulation is gaited to fill with jacquard and is made corresponding scale file;
The auxiliary line pinprick method of 4-3. configuration illustrates, latitude tissue and Selvage Stitch are selected in configuration;
4-4. generates jacquard control documents.
In trial-production test, warp raw material adopts (1/22.2/24.4dtex mulberry silk 8T/cm ﹒ s × 2) 7T/cm ﹒ z of rice white.Parallel adopts the simplest single shuttle line tissue, parallel is selected (1/22.2/24.4dtex mulberry silk × 5) 2T/cm ﹒ z.
embodiment 1(is fixing completely wears board when not changing)
Fixing through density on machine: 110/cm;
Weft Shrinkage=4%;
One decorative pattern pin number (n)=1200(pin);
Tissue selects front 600 pins to be 5 pieces of weft sateens, and rear 600 pins are 5 pieces of warp sateens;
So on machine, single cycle return full-size can only be: (1200/110 pieces/centimetre)/(1+0.04)=10.5 centimetre.
when embodiment 2(heald adopts and wears 1 empty 1)
Warp density on machine: 55/cm;
Weft Shrinkage=4%;
One decorative pattern pin number (n)=1200(pin);
Tissue selects front 600 pins to be 5 pieces of weft sateens, and rear 600 pins are 5 pieces of warp sateens, and front 600 pin weft sateen tissues are moved on odd number pin, and rear 600 pin warp sateens are moved on even numbers pin, and on corresponding machine, odd number flower heald is worn on odd number pin, and on machine, even numbers flower heald is through on even numbers pin;
So on machine, single cycle return full-size is: (1200/55 pieces/centimetre)/(1+0.04)=21 centimetre.
embodiment 3(heald adopts location to wear)
Weft Shrinkage=4%
One decorative pattern pin number (n)=1200(pin), on machine totally 6 times;
Heald completely wears total fabric width: (1200/110 pieces/centimetre) X13/(1+0.04)=136.5 centimetres; Maximum return can only be (1200/110 pieces/centimetre)/(1+0.04)=10.5 centimetre.
Now warp density on machine is become: 55/cm;
Tissue selects front 600 pins and rear 600 pins to be 5 pieces of weft sateens, middle 6600 pins are 5 pieces of warp sateens, and front 600 pin weft sateen tissues are moved on odd number pin, and rear 600 pin warp sateens are moved on even numbers pin, on corresponding machine, the 1st and 13 flower healds are worn on even numbers pin, and on machine, the 2 to 12 flower heald is through on even numbers pin;
So on machine, single cycle return full-size just becomes 136.5 centimetres, effect is exactly that warp sateen is played on both sides, the middle large return flower pattern playing the independent loops of weft sateen, thus make at the small jacquard machine dress of 1200 fixing pins and only wear with simple warp the expansion that method (namely through close change) achieves circulation.
Above detailed description of the invention is only the preferred embodiment of this creation, and not in order to limit this creation, any amendment made within all spirit in this creation and principle, equivalent replacement, improvement etc., within the protection domain that all should be included in this creation.
Claims (3)
1. utilize fixing jacquard weave technology to produce a method for changeable circulation fabric, it is characterized in that: comprise following processing step:
1), process specification design:
1-1. determines the circulation size requirements that fabric needs;
1-2. determines the kind of filling yarn, yarn count and thread count;
1-3. is according to upper gate width and finished door width determination looped weft;
1-4. determines the circulation size of used board and selecting of locking pin position according to 1,2 and 3, and determines return size;
2), Ridge tracing:
By force, the jacquard weave grain pattern that independence is strong inputs computer for 2-1. design or the sense of selection lines;
Pattern is carried out color separation and repaiies original text by 2-2., and pattern edge is smoothly transitted;
Grain pattern is carried out position discharge by 2-3.;
2-4. preserves into line and knits the file format that software can identify;
3), institutional framework is laid:
3-1. needs the parallel number of colour developing to select the heavy number of latitude of tissue according to fabric face;
3-2. lays alternative construction in flower portion;
3-3. adjusts the position of line pin with the structure of gaiting of arranging in pairs or groups on machine at the tissue completed;
4), card is produced:
4-1. configures main line tailor's cushion method and illustrates, entirely roll through point, latitude point does not roll entirely;
4-2. formulation is gaited to fill with jacquard and is made corresponding scale file;
The auxiliary line pinprick method of 4-3. configuration illustrates, latitude tissue and Selvage Stitch are selected in configuration;
4-4. generates jacquard control documents.
2. as claimed in claim 1 utilization fixes the method that jacquard weave technology produces changeable circulation fabric, it is characterized in that: in described step 14, during as simply expanded return size, tap is N pin, fixing density is P solid (unit: root/cm), complete machine device door width has M to go back to circulation pin position, and fixing single cycle size is that N/P is solid, and fabric width is: m*n/P is solid; Select the pin of leading pin 1/K to design, consolidate/K through the close P that will become, the large young pathbreaker of single cycle of fabric becomes K*N/P admittedly, expands K doubly.
3. as claimed in claim 1 utilization fixes the method that jacquard weave technology produces changeable circulation fabric, it is characterized in that: in described step 1-4, during as changed return, tap is N pin, fixing density is P solid (unit: root/cm), complete machine device door width has M to go back to circulation pin position, and fixing single cycle size is that N/P is solid, and fabric width is: m*n/P is solid; Select the pin of leading pin 1/K to carry out bottom part body grain pattern organization design, the leading pin of another K-1/K locates Ridge tracing as location, totally through close for P solid/K; The large young pathbreaker of single cycle of fabric can carry out random change according to grain pattern position.
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| CN106222848A (en) * | 2016-08-26 | 2016-12-14 | 湖州永昌丝绸有限公司 | A kind of manufacture method of imitative lace jacquard weave cutting motif fabric |
| CN107164864A (en) * | 2017-07-25 | 2017-09-15 | 范兴全 | A kind of unlimited braiding programmed method being applied in jacquard |
| CN107557967A (en) * | 2017-08-08 | 2018-01-09 | 江苏悦达家纺有限公司 | A kind of double-colored production technology through the big jacquard double-sided cotton blanket that interweaves with more barry dyeings |
| CN107630277A (en) * | 2017-10-27 | 2018-01-26 | 东华大学 | A kind of stitch weave extracting method of two-sided different line figurative jacquard |
| CN108130648A (en) * | 2018-01-05 | 2018-06-08 | 江苏悦达家纺有限公司 | Four barry dyeing pure cotton dyed jacquard products and its production method |
| CN108588971A (en) * | 2016-08-31 | 2018-09-28 | 向兴(中国)集团有限公司 | A kind of method that the anti-velvet fabric of the oblique jacquard weave of drizzle can be weaved on common dobbies |
| CN109295584A (en) * | 2018-09-26 | 2019-02-01 | 许小强 | Textile fabric and preparation method thereof with false-proof texture |
| CN109338568A (en) * | 2018-12-05 | 2019-02-15 | 浙江理工大学 | The electronic jacquard dress of the different seamless wall cloth of top grain pattern makes and its line weaving process |
| CN113046887A (en) * | 2021-03-12 | 2021-06-29 | 江苏明源纺织有限公司 | Low-cost single-width jacquard mounting process |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106222848A (en) * | 2016-08-26 | 2016-12-14 | 湖州永昌丝绸有限公司 | A kind of manufacture method of imitative lace jacquard weave cutting motif fabric |
| CN108588971B (en) * | 2016-08-31 | 2020-08-18 | 向兴(中国)集团有限公司 | Method for weaving fine rain oblique jacquard down-proof fabric on common dobby |
| CN108588971A (en) * | 2016-08-31 | 2018-09-28 | 向兴(中国)集团有限公司 | A kind of method that the anti-velvet fabric of the oblique jacquard weave of drizzle can be weaved on common dobbies |
| CN108642649A (en) * | 2016-08-31 | 2018-10-12 | 向兴(中国)集团有限公司 | A kind of method that the anti-velvet fabric of Water Cube jacquard weave lattice can be manufactured on common dobbies |
| CN108642649B (en) * | 2016-08-31 | 2020-08-18 | 向兴(中国)集团有限公司 | Method for manufacturing water cube jacquard lattice down-proof fabric on common dobby |
| CN107164864A (en) * | 2017-07-25 | 2017-09-15 | 范兴全 | A kind of unlimited braiding programmed method being applied in jacquard |
| CN107164864B (en) * | 2017-07-25 | 2018-09-21 | 范兴全 | A kind of unlimited braiding programmed method applied in jacquard |
| CN107557967A (en) * | 2017-08-08 | 2018-01-09 | 江苏悦达家纺有限公司 | A kind of double-colored production technology through the big jacquard double-sided cotton blanket that interweaves with more barry dyeings |
| CN107557967B (en) * | 2017-08-08 | 2020-10-16 | 江苏悦达家纺有限公司 | Production process of double-color warp and multi-color weft interwoven jacquard double-sided thread blanket |
| CN107630277A (en) * | 2017-10-27 | 2018-01-26 | 东华大学 | A kind of stitch weave extracting method of two-sided different line figurative jacquard |
| CN108130648A (en) * | 2018-01-05 | 2018-06-08 | 江苏悦达家纺有限公司 | Four barry dyeing pure cotton dyed jacquard products and its production method |
| CN108130648B (en) * | 2018-01-05 | 2020-10-16 | 江苏悦达家纺有限公司 | Four-color weft pure cotton yarn-dyed jacquard fabric and production method thereof |
| CN109295584A (en) * | 2018-09-26 | 2019-02-01 | 许小强 | Textile fabric and preparation method thereof with false-proof texture |
| CN109338568A (en) * | 2018-12-05 | 2019-02-15 | 浙江理工大学 | The electronic jacquard dress of the different seamless wall cloth of top grain pattern makes and its line weaving process |
| CN113046887A (en) * | 2021-03-12 | 2021-06-29 | 江苏明源纺织有限公司 | Low-cost single-width jacquard mounting process |
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