CN107313171B - Weaving method of single-layer warp-knitted mesh fabric with visual three-dimensional effect - Google Patents
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- 239000004744 fabric Substances 0.000 title claims abstract description 41
- 230000000007 visual effect Effects 0.000 title claims abstract description 41
- 230000000694 effects Effects 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000009941 weaving Methods 0.000 title claims abstract description 18
- 239000002356 single layer Substances 0.000 title claims abstract description 16
- 238000009940 knitting Methods 0.000 claims abstract description 24
- 238000013461 design Methods 0.000 claims abstract description 5
- 229920000728 polyester Polymers 0.000 claims description 36
- 125000002091 cationic group Chemical group 0.000 claims description 18
- 238000004043 dyeing Methods 0.000 claims description 10
- 210000001520 comb Anatomy 0.000 claims description 8
- 238000004040 coloring Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 241000899771 Arenga undulatifolia Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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Abstract
本发明公开一种具有视觉三维效果的单层经编网布织造方法,包括有以下步骤:(1)利用单针床贾卡经编机,采用两把梳栉,分别为地梳GB3和贾卡梳栉,布面由地梳GB3编织形成,(2)使用经编设计软件设计时,在设计软件上画出具有视觉三维效果的图案;(3)通过经编缇花机利用经编组织所形成的布面厚薄效果不同以及在不同组织上使用不同材质纱线来形成布面的视觉区域的不同。本发明可将具有高低层次视觉三维效果图案表现于单层经编布样中,更能以此进一步将视觉三维效果进一步升级为通过不同的视觉角度可体现不同的图案的视错效应,为单层经编布样图形的新颖和时尚提供了条件。
The present invention discloses a single-layer warp knitted mesh fabric weaving method with visual three-dimensional effect, which comprises the following steps: (1) using a single-needle bed Jacquard warp knitting machine, using two bars, which are ground bars GB3 and Jacquard respectively. The card bar, the cloth surface is woven by the ground comb GB3, (2) when using the warp knitting design software to design, draw a pattern with visual three-dimensional effect on the design software; (3) use the warp knitting structure through the warp knitting jacquard machine The effect of the thickness of the resulting cloth is different and the use of different yarns on different tissues to form the visual area of the cloth. The present invention can express patterns with high and low-level visual three-dimensional effects in a single-layer warp knitted fabric sample, and can further upgrade the visual three-dimensional effect to an optical illusion effect that can reflect different patterns through different visual angles. The novelty and fashion of the layered warp knitted pattern provides the conditions.
Description
技术领域technical field
本发明涉及编织领域技术,尤其是指一种具有视觉三维效果的单层经编网布织造方法。The invention relates to the technology in the field of weaving, in particular to a weaving method for a single-layer warp knitted mesh fabric with a visual three-dimensional effect.
背景技术Background technique
社会的快速发展使得商品样式多样化出现,人们越来越注重追求产品的使用性能以及外观特色。具有视觉三维效果的单层经编网布在市场上占有比例低,由于经编织物织造过程中,织针上的纱线同时成圈,在纱线的遮盖上造成视觉三维效果的经编织物难以体现。目前针织经编网布多以网孔的形式出现,或者通过喷印与转印方式赋予布面不同颜色的图案或商标,这种方法得到的多色网布在生产过程中工序复杂,不能满足现阶段顾客对产品选择的要求。The rapid development of society has led to the emergence of diversified commodity styles, and people are paying more and more attention to the pursuit of product performance and appearance characteristics. The single-layer warp knitted mesh fabric with visual three-dimensional effect has a low market share. During the weaving process of the warp knitted fabric, the yarns on the knitting needles form loops at the same time, resulting in a warp knitted fabric with a visual three-dimensional effect on the covering of the yarn. difficult to manifest. At present, the knitted warp knitted mesh is mostly in the form of mesh, or the pattern or trademark of different colors is given to the cloth surface by spray printing and transfer. The multi-color mesh obtained by this method has complicated processes in the production process and cannot meet the At this stage, customers' requirements for product selection.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种具有视觉三维效果的单层经编网布织造方法,其有效地解决现有之针织经编网布图案单调,依靠后加工生产工序复杂之缺点。In view of this, the present invention aims at the deficiencies in the prior art, and its main purpose is to provide a single-layer warp knitted mesh fabric weaving method with visual three-dimensional effect, which effectively solves the monotonous pattern of the existing knitted warp knitted mesh fabric, Relying on the disadvantage of complex post-processing production process.
为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical scheme:
一种具有视觉三维效果的单层经编网布织造方法,包括有以下步骤:A single-layer warp knitted mesh fabric weaving method with visual three-dimensional effect, comprising the following steps:
(1)利用单针床贾卡经编机,采用两把梳栉,分别为地梳GB3和贾卡梳栉,布面由地梳GB3编织形成,设计使得贾卡JB2-1和JB2-2编织的花纹图案显现于布面上,同时采用有光涤纶长丝纱与阳离子涤纶纱搭配,两把梳栉同时为满穿穿纱方式,并且贾卡梳栉与地梳GB3编织不同组织结构,贾卡梳栉为变化经平组织,起始组织起点为2×1经平组织,垫纱数码为2-3/1-0//,地梳GB3的组织走法为1×1经平组织,垫纱数码为1-2/1-0//;(1) Using a single-needle bed Jacquard warp knitting machine, two bars are used, namely the ground bar GB3 and the Jacquard bar, and the fabric surface is woven by the ground bar GB3. The woven pattern is displayed on the cloth surface. At the same time, bright polyester filament yarn and cationic polyester yarn are used to match. The two combs are fully threaded at the same time, and the Jacquard comb and the ground comb GB3 weave different organizational structures. The Jacquard comb is a changed warp flat weave, the starting point of the weave is 2×1 warp flat weave, the yarn number is 2-3/1-0//, and the weave of the ground comb GB3 is 1×1 warp flat weave , the yarn number is 1-2/1-0//;
(2)使用经编设计软件设计时,在设计软件上画出具有视觉三维效果的图案,利用贾卡可变化编织1×1经平组织和2×1经平组织;其中1×1经平组织形成薄区域和疏松区块,变化经平组织形成厚区块和密集区块;(2) When designing with warp knitting design software, draw a pattern with visual three-dimensional effect on the design software, and use Jacquard to knit 1×1 warp flat weave and 2×1 warp flat weave; among which 1×1 warp flat weave The tissue forms thin areas and loose blocks, and the changed meridian tissue forms thick blocks and dense blocks;
(3)通过单针床贾卡经编机利用经编组织所形成的布面厚薄效果不同以及在不同组织上使用不同材质纱线来形成布面的视觉区域的不同;根据有光涤纶长丝纱和阳离子涤纶纱搭配时上色的深浅程度不同,其中阳离子涤纶纱染浅色,有光涤纶长丝纱不染色,经过染色后使得图案视觉三维效果鲜明。(3) The thickness of the cloth surface formed by the warp knitting structure formed by the single needle bed jacquard warp knitting machine is different, and the visual area of the cloth surface is formed by using different yarns on different structures; according to the glossy polyester filament When the yarn is matched with the cationic polyester yarn, the degree of coloring is different. The cationic polyester yarn is dyed light color, and the glossy polyester filament yarn is not dyed. After dyeing, the visual three-dimensional effect of the pattern is vivid.
优选的,所述步骤(2)中采用的材质纱线为150D阳离子涤纶纱和150D有光涤纶长丝纱。Preferably, the material yarns used in the step (2) are 150D cationic polyester yarn and 150D glossy polyester filament yarn.
优选的,所述步骤(1)中贾卡梳栉JB2-1和JB2-2与地梳GB3编织不同的组织为地梳GB3编织1×1经平组织,JB2编织变化经平组织,两者在成圈前的下绕方式为正挂关系。Preferably, in the step (1), the different weaves of the Jaka bars JB2-1 and JB2-2 and the ground comb GB3 are the ground comb GB3 knitting 1×1 warp flat weave, JB2 weaving the warp flat weave, and both The downward winding method before forming a circle is a positive hanging relationship.
优选的,所述步骤(2)中1×1经平组织形成薄区域和疏松区块,变化经平组织形成厚区块和密集区块,两者配合形成的组织区域不同使得布面的视觉效果不同,而且贾卡编织经平组织的织针连续一段经向长度编织成圈,其编织的纱线线圈压住地梳GB3编织的纱线线圈而显现于布面上,两者在成圈前的下绕方式为正挂关系,两者配合形成的组织区域的厚薄密集程度不同使得布面的视觉效果不同。Preferably, in the step (2), the 1×1 warp flat structure forms thin areas and loose blocks, and the changed warp flat structure forms thick blocks and dense blocks, and the tissue areas formed by the two are different, which makes the visual appearance of the cloth surface. The effect is different, and the knitting needles of Jacquard knitting warp and flat weave are woven into a circle with a continuous length of warp, and the knitted yarn loops are pressed against the yarn loops woven by the ground comb GB3 and appear on the cloth surface. The lower winding method in the front is a positive hanging relationship. The thickness and density of the tissue area formed by the combination of the two make the visual effect of the cloth surface different.
优选的,所述步骤(3)中有光涤纶长丝纱和阳离子涤纶纱搭配时上色的深浅程度不同,其中阳离子涤纶纱染浅色,有光涤纶长丝纱不染色,在经过染色后纱线颜色的深浅以及亮度使得图案视觉三维效果鲜明。Preferably, in the step (3), when the bright polyester filament yarn and the cationic polyester yarn are matched, the degree of coloring is different, wherein the cationic polyester yarn is dyed light color, and the bright polyester filament yarn is not dyed. After dyeing The shades and lightness of the yarn colors make the pattern visually three-dimensional.
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
通过利用单针床贾卡经编机的两把梳栉,利用贾卡可断续或连续编织不同组织结构,使得布面显示的纱线能按设计要求形成图案的视觉三维效果,再通过染色对不同染色性能的纱线上色,最终得到一种具有视觉三维效果的单层经编网布,可将具有高低层次视觉三维效果图案表现于单层经编布样中,更能以此进一步将视觉三维效果进一步升级为通过不同的视觉角度可体现不同的图案的视错效应,为单层经编布样图形的新颖和时尚提供了条件。By using the two bars of the single-needle bed jacquard warp knitting machine, the jacquard can be used to knit different weave structures intermittently or continuously, so that the yarn displayed on the cloth surface can form a visual three-dimensional effect of the pattern according to the design requirements, and then dyeing The yarns with different dyeing properties are dyed, and finally a single-layer warp knitted mesh with visual three-dimensional effect can be obtained. The visual three-dimensional effect is further upgraded to an optical illusion effect that can reflect different patterns through different visual angles, which provides conditions for the novelty and fashion of single-layer warp knitted patterns.
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明:In order to illustrate the structural features and effects of the present invention more clearly, the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments:
附图说明Description of drawings
图1是本发明之较佳实施例的编织组织垫纱数码图;Fig. 1 is the digital image of the weaving tissue pad yarn of the preferred embodiment of the present invention;
图2是本发明之较佳实施例布面整体主视图;Fig. 2 is the overall front view of the preferred embodiment of the present invention;
图3是图2中A位置处的局部放大示意图;Fig. 3 is the partial enlarged schematic diagram at the position A in Fig. 2;
图4是图2中B位置处的局部放大示意图。FIG. 4 is a partial enlarged schematic view of the position B in FIG. 2 .
附图标识说明:Description of drawings:
10、薄区域和疏松区块 20、厚区块和密集区块10. Thin areas and
具体实施方式Detailed ways
本发明揭示了一种具有视觉三维效果的单层经编网布织造方法,包括有以下步骤:The invention discloses a single-layer warp knitted mesh fabric weaving method with visual three-dimensional effect, comprising the following steps:
(1)利用单针床贾卡经编机,采用两把梳栉,分别为地梳GB3和贾卡梳栉,布面由地梳GB3编织形成,设计使得贾卡JB2-1和JB2-2编织的花纹图案显现于布面上,同时采用有光涤纶长丝纱与阳离子涤纶纱搭配,两把梳栉同时为满穿穿纱方式,并且贾卡梳栉与地梳GB3编织不同组织结构,贾卡梳栉为变化经平组织,起始组织起点为2×1经平组织,垫纱数码为2-3/1-0//,地梳GB3的组织走法为1×1经平组织,垫纱数码为1-2/1-0//;在本实施例中,贾卡梳栉JB2-1和JB2-2与地梳GB3编织不同的组织为地梳GB3编织1×1经平组织,JB2编织变化经平组织,两者在成圈前的下绕方式为正挂关系。(1) Using a single-needle bed Jacquard warp knitting machine, two bars are used, namely the ground bar GB3 and the Jacquard bar, and the fabric surface is woven by the ground bar GB3. The woven pattern is displayed on the cloth surface. At the same time, bright polyester filament yarn and cationic polyester yarn are used to match. The two combs are fully threaded at the same time, and the Jacquard comb and the ground comb GB3 weave different organizational structures. The Jacquard comb is a changed warp flat weave, the starting point of the weave is 2×1 warp flat weave, the yarn number is 2-3/1-0//, and the weave of the ground comb GB3 is 1×1 warp flat weave , the number of pad yarn is 1-2/1-0//; in this embodiment, the different weave of Jacquard bar JB2-1 and JB2-2 and ground comb GB3 weaving is ground comb GB3 weaving 1×1 warp flat Weaving, JB2 weaving changes warp and flat weaving, and the winding method of the two before looping is a positive hanging relationship.
(2)使用经编设计软件设计时,在设计软件上画出具有视觉三维效果的图案,利用贾卡可变化编织1×1经平组织和2×1经平组织;其中1×1经平组织形成薄区域和疏松区块,变化经平组织形成厚区块和密集区块,两者配合形成的组织区域不同使得布面的视觉效果不同,从而表现出视觉立体的效果;在本实施例中,采用的材质纱线为150D阳离子涤纶纱和150D有光涤纶长丝纱。1×1经平组织形成薄区域和疏松区块10,变化经平组织形成厚区块和密集区块20,两者配合形成的组织区域不同使得布面的视觉效果不同,而且贾卡编织经平组织的织针连续一段经向长度编织成圈,其编织的纱线线圈压住地梳GB3编织的纱线线圈而显现于布面上,两者在成圈前的下绕方式为正挂关系,两者配合形成的组织区域的厚薄密集程度不同使得布面的视觉效果不同。(2) When designing with warp knitting design software, draw a pattern with visual three-dimensional effect on the design software, and use Jacquard to knit 1×1 warp flat weave and 2×1 warp flat weave; among which 1×1 warp flat weave The tissue forms thin areas and loose areas, and the flat tissue changes to form thick areas and dense areas. The different tissue areas formed by the two make the visual effect of the cloth surface different, thereby showing the effect of three-dimensional vision; in this embodiment , the material yarns used are 150D cationic polyester yarn and 150D glossy polyester filament yarn. 1×1 warp flat weave forms thin area and
(3)通过单针床贾卡经编机利用经编组织所形成的布面厚薄效果不同以及在不同组织上使用不同材质纱线来形成布面的视觉区域的不同;根据有光涤纶长丝纱和阳离子涤纶纱搭配时上色的深浅程度不同,其中阳离子涤纶纱染浅色,有光涤纶长丝纱不染色,经过染色后使得图案视觉三维效果鲜明。在本实施例中,所述有光涤纶长丝纱和阳离子涤纶纱搭配时上色的深浅程度不同,其中阳离子涤纶纱染浅色,有光涤纶长丝纱不染色,在经过染色后纱线颜色的深浅以及亮度使得图案视觉三维效果鲜明。(3) The thickness of the cloth surface formed by the warp knitting structure formed by the single needle bed jacquard warp knitting machine is different, and the visual area of the cloth surface is formed by using different yarns on different structures; according to the glossy polyester filament When the yarn is matched with the cationic polyester yarn, the degree of coloring is different. The cationic polyester yarn is dyed light color, and the glossy polyester filament yarn is not dyed. After dyeing, the visual three-dimensional effect of the pattern is vivid. In this embodiment, the glossy polyester filament yarn and the cationic polyester yarn have different degrees of coloring when they are matched, wherein the cationic polyester yarn is dyed light color, and the glossy polyester filament yarn is not dyed. The depth and brightness of the color make the visual three-dimensional effect of the pattern vivid.
本发明的设计重点是:通过利用单针床贾卡经编机的两把梳栉,利用贾卡可断续或连续编织不同组织结构,使得布面显示的纱线能按设计要求形成图案的视觉三维效果,再通过染色对不同染色性能的纱线上色,最终得到一种具有视觉三维效果的单层经编网布,可将具有高低层次视觉三维效果图案表现于单层经编布样中,更能以此进一步将视觉三维效果进一步升级为通过不同的视觉角度可体现不同的图案的视错效应,为单层经编布样图形的新颖和时尚提供了条件。The design focus of the present invention is: by using the two bars of the single-needle bed jacquard warp knitting machine, the jacquard can be used to knit different weave structures intermittently or continuously, so that the yarns displayed on the cloth surface can form patterns according to the design requirements. Visual three-dimensional effect, and then dyeing yarns with different dyeing properties through dyeing, and finally obtain a single-layer warp knitted mesh fabric with visual three-dimensional effect, which can express patterns with high and low-level visual three-dimensional effects on the single-layer warp knitted fabric sample In this way, the visual three-dimensional effect can be further upgraded to an optical illusion effect that can reflect different patterns through different visual angles, which provides conditions for the novelty and fashion of single-layer warp knitted patterns.
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The technical principle of the present invention has been described above with reference to the specific embodiments. These descriptions are only for explaining the principle of the present invention, and should not be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present invention without creative efforts, and these methods will all fall within the protection scope of the present invention.
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CN108589011A (en) * | 2018-05-21 | 2018-09-28 | 东莞百宏实业有限公司 | Process method for quickly changing varieties of warp knitting machine |
CN108691088B (en) * | 2018-06-12 | 2019-11-12 | 江南大学 | Weaving method of warp knitted jacquard three-color jacquard fabric |
CN108842281A (en) * | 2018-08-09 | 2018-11-20 | 东莞百宏实业有限公司 | Weaving method of single-layer warp knitted fabric capable of highlighting surface pattern effect |
CN109112705B (en) * | 2018-10-26 | 2020-06-16 | 互太(番禺)纺织印染有限公司 | Terylene warp-knitted check fabric and production method thereof |
CN109371530A (en) * | 2018-12-21 | 2019-02-22 | 吴江市兰天织造有限公司 | A kind of production method that colour combination knits the double-deck two-wire check filling cloth |
CN109695090A (en) * | 2018-12-21 | 2019-04-30 | 吴江市兰天织造有限公司 | A kind of production method of bilayer two-wire double-enclosure jacquard weave item filling cloth |
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