CN113046887A - Low-cost single-width jacquard mounting process - Google Patents
Low-cost single-width jacquard mounting process Download PDFInfo
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- CN113046887A CN113046887A CN202110274487.2A CN202110274487A CN113046887A CN 113046887 A CN113046887 A CN 113046887A CN 202110274487 A CN202110274487 A CN 202110274487A CN 113046887 A CN113046887 A CN 113046887A
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- jacquard
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- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000008569 process Effects 0.000 title claims abstract description 24
- 239000004744 fabric Substances 0.000 claims abstract description 36
- 238000009941 weaving Methods 0.000 claims abstract description 17
- 238000013461 design Methods 0.000 claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 238000005192 partition Methods 0.000 claims abstract description 7
- 238000007689 inspection Methods 0.000 claims abstract description 4
- 238000005096 rolling process Methods 0.000 claims abstract description 4
- 238000000638 solvent extraction Methods 0.000 claims abstract description 4
- 238000012360 testing method Methods 0.000 claims description 9
- 238000012937 correction Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000011161 development Methods 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract description 3
- 238000009958 sewing Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C19/00—Methods or devices concerned with designing or making patterns, not provided for in other groups of this subclass
- D03C19/005—Electronic
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Abstract
The invention discloses a low-cost single-width jacquard mounting process, which comprises the following steps: step one, specification determination; step two, setting parameters; step three, partitioning the tattooing needle; step four, rolling the pattern plate; step five, fabric quality inspection; in the first step, determining the cycle number of jacquard, the types of warp and weft yarns and the yarn count of the warp and weft yarns according to a design drawing of the fabric, and determining the weft shrinkage of the yarns according to the upper machine width and the finished product width; in the second step, parameters such as warp density, longitudinal grid number, weft density and transverse grid number are respectively input into an operation panel of the jacquard according to the jacquard design drawing; the invention adopts a 5040-needle jacquard mounting process, and facilitates the jacquard mounting and manufacturing of the positioning flower by the jacquard by adjusting the partition and mounting and hanging methods of the jacquard, thereby providing favorable conditions for the design and development of the positioning flower, reducing the cost waste of the sewing process and reducing the equipment investment of the weaving process.
Description
Technical Field
The invention relates to the technical field of textile production, in particular to a single-width jacquard mounting process with low cost.
Background
The jacquard is a concave-convex pattern formed by interlacing warp and weft of the textile. The positioning flower is a kind of jacquard, which refers to a jacquard pattern that repeats according to a certain rule but is not the same in every place. At present, a jacquard machine is mainly used for finishing jacquard mounting of fabric positioning patterns in the production process of textiles.
However, the jacquard installation of the traditional positioning flower mostly adopts ten-thousand-needle jacquard installation, a 20000-needle jacquard machine is needed, 1-needle jacquard is installed, and each warp is controlled by the jacquard needle independently. The equipment cost investment cost is high, the equipment energy consumption is high, and the later maintenance cost is high; a small number of vertical weaves are made by adopting common jacquard, the pattern effect can be basically achieved, but the effect of special products is poor, the weaving, the finishing and the cutting are all positioned production, if defects appear in the middle, the whole positioning circulation is wasted, and the product needs to rotate 90 degrees during the cutting, and the cost and the material consumption of special width products are high.
Disclosure of Invention
The invention aims to provide a single-width jacquard manufacturing process with low cost so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a low-cost single-width jacquard manufacturing process comprises the following steps: step one, specification determination; step two, setting parameters; step three, partitioning the tattooing needle; step four, rolling the pattern plate; step five, fabric quality inspection;
in the first step, determining the cycle number of jacquard, the types of warp and weft yarns and the yarn count of the warp and weft yarns according to a design drawing of the fabric, and determining the weft shrinkage of the yarns according to the upper machine width and the finished product width;
in the second step, parameters such as warp density, longitudinal grid number, weft density and transverse grid number are respectively input into an operation panel of the jacquard according to a jacquard design drawing, the size of the jacquard patterns in the operation panel is adjusted according to the pattern return size of the jacquard, the jacquard patterns are subjected to color separation and draft correction, the edges of the jacquard patterns are made to be smooth and excessive, and the jacquard patterns are typeset according to a design drawing of a fabric;
in the third step, according to the tattoo needle partition of the jacquard head, the longitudinal grids are sequentially divided into three areas of a needle starting area, a needle control area and an ending area from left to right, and then the position of the tattoo needle of the jacquard head is respectively adjusted according to the longitudinal grid number of the needle starting area, the needle control area and the ending area;
in the fourth step, the sample card is placed on a jacquard machine, needle holes are punched in the sample card according to the weave structure of jacquard, a trial-made pattern plate is obtained, then a proper amount of yarns are installed on the jacquard machine according to the types of the warp and weft yarns, and trial weaving is carried out by using the trial-made pattern plate, so that a trial fabric is obtained;
in the fifth step, the quality of the test fabric obtained in the fourth step is checked, if the test fabric is unqualified, corresponding parameter adjustment is carried out on the jacquard, and the test-made pattern plate is rolled again until the test fabric is qualified; and if the tested fabric is qualified, determining the tested pattern plate as a pattern lifting plate, and timely storing the fabric assembling process program on the jacquard.
According to the technical scheme, in the second step, the warp density of the jacquard fabric is 173 threads/inch.
According to the technical scheme, in the second step, the number of the longitudinal grids of the jacquard fabric is equal to 5040, wherein the total number of the jacquard needles is equal to the sum of the numbers of the sectional needles.
According to the technical scheme, in the third step, the vertical lattice number of the needle lifting area and the needle finishing area is 1260 needles, a harness cord 1 hanger 6 is installed, and a part of vertical needles 1 hanger 7 are installed.
According to the technical scheme, in the third step, the weaving patterns of the starting area and the ending area are arranged in a straight pattern, and the patterns are transversely arranged in a copying form.
According to the technical scheme, in the third step, the number of the longitudinal lattices of the needle control area is 2520 needles, and a harness cord 1 is mounted and hung 1.
According to the technical scheme, in the third step, the weaving pattern of the needle control area is a straight pattern or any pattern, and the weaving pattern is determined according to the jacquard design.
Compared with the prior art, the invention has the following beneficial effects: the jacquard mounting process with low cost adopts 5040 needles for jacquard mounting, and the jacquard mounting and manufacturing of the positioning flower are convenient for the jacquard by adjusting the partition and mounting and hanging method of the jacquard, thereby providing favorable conditions for the design and development of the positioning flower, reducing the cost waste of the sewing process and reducing the equipment investment of the weaving process; the normal 2520 needle is capable of weaving the straight-down jacquard, thereby enlarging the application range of the jacquard, improving the utilization rate of the jacquard and increasing the additional value of the jacquard.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a low-cost single-width jacquard manufacturing process comprises the following steps: step one, specification determination; step two, setting parameters; step three, partitioning the tattooing needle; step four, rolling the pattern plate; step five, fabric quality inspection;
in the first step, determining the cycle number of jacquard, the types of warp and weft yarns and the yarn count of the warp and weft yarns according to a design drawing of the fabric, and determining the weft shrinkage of the yarns according to the upper machine width and the finished product width;
in the second step, parameters such as warp density, longitudinal grid number, weft density and transverse grid number are respectively input into an operation panel of the jacquard according to a jacquard design drawing, the warp density of the fabric jacquard is 173 per inch, the longitudinal grid number of the fabric jacquard is equal to the total number of jacquard needles which is equal to the sum 5040 of the numbers of the partition needles, the size of the jacquard pattern in the operation panel is adjusted according to the size of a jacquard weave back, the jacquard pattern is subjected to color separation and draft correction, the edge of the jacquard pattern is over-smooth, and the jacquard pattern is typeset according to the design drawing of the fabric;
in the third step, according to the jacquard needle partition of the jacquard head, sequentially dividing the longitudinal grids into a needle lifting area, a needle control area and an ending area from left to right, respectively adjusting the positions of the jacquard needles of the jacquard head according to the longitudinal grid numbers of the needle lifting area, the needle control area and the ending area, wherein the longitudinal grid numbers of the needle lifting area and the ending area are 1260 needles, assembling harness cord 1 hanger 6, part of the vertical needles 1 hanger 7, the weaving patterns of the needle lifting area and the ending area are arranged in an orderly manner, the patterns are transversely arranged in a copying manner, the longitudinal grid number of the needle control area is 2520 needles, assembling harness cord 1 hanger 1, the weaving pattern of the needle control area is in an orderly manner or any pattern, and determining the weaving pattern according to the jacquard artistic conception drawing;
in the fourth step, the sample card is placed on a jacquard machine, needle holes are punched in the sample card according to the weave structure of jacquard, a trial-made pattern plate is obtained, then a proper amount of yarns are installed on the jacquard machine according to the types of the warp and weft yarns, and trial weaving is carried out by using the trial-made pattern plate, so that a trial fabric is obtained;
in the fifth step, the quality of the test fabric obtained in the fourth step is checked, if the test fabric is unqualified, corresponding parameter adjustment is carried out on the jacquard, and the test-made pattern plate is rolled again until the test fabric is qualified; and if the tested fabric is qualified, determining the tested pattern plate as a pattern lifting plate, and storing the fabric assembly process procedure on the jacquard machine.
Based on the above, the invention has the advantages that the invention adopts 5040-needle jacquard mounting, and by adjusting the partition and mounting and hanging method of the jacquard, the jacquard is convenient for the jacquard to carry out the jacquard mounting and manufacturing of the positioning flower, provides favorable conditions for the design and development of the positioning flower, reduces the cost waste of the sewing process, reduces the equipment investment of the weaving process, can weave normal 2520-needle straight flower, improves the utilization rate of the jacquard, and increases the additional value of the jacquard. .
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A low-cost single-width jacquard manufacturing process comprises the following steps: step one, specification determination; step two, setting parameters; step three, partitioning the tattooing needle; step four, rolling the pattern plate; step five, fabric quality inspection; the method is characterized in that:
in the first step, determining the cycle number of jacquard, the types of warp and weft yarns and the yarn count of the warp and weft yarns according to a design drawing of the fabric, and determining the weft shrinkage of the yarns according to the upper machine width and the finished product width;
in the second step, parameters such as warp density, longitudinal grid number, weft density and transverse grid number are respectively input into an operation panel of the jacquard according to a jacquard design drawing, the size of the jacquard patterns in the operation panel is adjusted according to the pattern return size of the jacquard, the jacquard patterns are subjected to color separation and draft correction, the edges of the jacquard patterns are made to be smooth and excessive, and the jacquard patterns are typeset according to a design drawing of a fabric;
in the third step, according to the tattoo needle partition of the jacquard head, the longitudinal grids are sequentially divided into three areas of a needle starting area, a needle control area and an ending area from left to right, and then the position of the tattoo needle of the jacquard head is respectively adjusted according to the longitudinal grid number of the needle starting area, the needle control area and the ending area;
in the fourth step, the sample card is placed on a jacquard machine, needle holes are punched in the sample card according to the weave structure of jacquard, a trial-made pattern plate is obtained, then a proper amount of yarns are installed on the jacquard machine according to the types of the warp and weft yarns, and trial weaving is carried out by using the trial-made pattern plate, so that a trial fabric is obtained;
in the fifth step, the quality of the test fabric obtained in the fourth step is checked, if the test fabric is unqualified, corresponding parameter adjustment is carried out on the jacquard, and the test-made pattern plate is rolled again until the test fabric is qualified; and if the tested fabric is qualified, determining the tested pattern plate as a pattern lifting plate, and timely storing the fabric assembling process program on the jacquard.
2. A low cost jacquard fabrication process according to claim 1, wherein: in the second step, the warp density of the jacquard fabric is 173 threads/inch.
3. A low cost jacquard fabrication process according to claim 1, wherein: in the second step, the number of the longitudinal grids of the jacquard fabric is equal to 5040, wherein the total number of the jacquard needles is equal to the sum of the numbers of the sub-area needles.
4. A low cost jacquard fabrication process according to claim 1, wherein: in the third step, the number of the vertical grids of the starting area and the ending area is 1260, the harness cord 1 is fished 6, and part of the vertical needles 1 are fished 7.
5. A low cost jacquard fabrication process according to claim 1, wherein: in the third step, the weaving patterns of the starting area and the ending area are arranged in a straight pattern, and the patterns are transversely arranged in a copying form.
6. A low cost jacquard fabrication process according to claim 1, wherein: in the third step, the number of the longitudinal lattices of the needle control area is 2520 needles, and harness 1 fishing is assembled.
7. A low cost jacquard fabrication process according to claim 1, wherein: in the third step, the weaving pattern of the needle control area is a straight pattern or any pattern, and the weaving pattern is determined according to the jacquard design.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110274487.2A CN113046887A (en) | 2021-03-12 | 2021-03-12 | Low-cost single-width jacquard mounting process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110274487.2A CN113046887A (en) | 2021-03-12 | 2021-03-12 | Low-cost single-width jacquard mounting process |
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| CN113046887A true CN113046887A (en) | 2021-06-29 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113699637A (en) * | 2021-09-05 | 2021-11-26 | 江阴市子龙呢绒有限公司 | Novel jacquard operating system |
| CN114232181A (en) * | 2021-11-15 | 2022-03-25 | 佛山市南海区源志诚织造有限公司 | Manufacturing method for weaving single-width gradually-changed jacquard fabric by using double-handle jacquard machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB174508A (en) * | 1920-12-02 | 1922-02-02 | Martinus Christianus Soeters | Improvements in or relating to jacquard-machines or dobbies with a needle board which is movable in divisions |
| CN103668642A (en) * | 2012-09-19 | 2014-03-26 | 天津纺织工程研究院有限公司 | Processing process of ultra-wide digital weaved photograph decorative fabric |
| CN105386191A (en) * | 2015-11-27 | 2016-03-09 | 浙江理工大学 | Method for producing variable loop fabric by using fixed jacquard mounting process |
| CN106801284A (en) * | 2017-03-22 | 2017-06-06 | 淄博银仕来纺织有限公司 | A kind of subregion keevil and dress for jacquard weaving makes method |
| CN107841816A (en) * | 2017-11-27 | 2018-03-27 | 江苏明源纺织有限公司 | A kind of only paper web manufacturing process of big jacquard weave |
| CN108085842A (en) * | 2018-01-05 | 2018-05-29 | 江苏悦达家纺有限公司 | Only width positioning silk quality pattern fabric and its production method |
| CN109338551A (en) * | 2018-12-05 | 2019-02-15 | 浙江理工大学 | The electronic jacquard machine dress of the different seamless wall cloth of upper and lower fringe sample makes and its line weaving process |
-
2021
- 2021-03-12 CN CN202110274487.2A patent/CN113046887A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB174508A (en) * | 1920-12-02 | 1922-02-02 | Martinus Christianus Soeters | Improvements in or relating to jacquard-machines or dobbies with a needle board which is movable in divisions |
| CN103668642A (en) * | 2012-09-19 | 2014-03-26 | 天津纺织工程研究院有限公司 | Processing process of ultra-wide digital weaved photograph decorative fabric |
| CN105386191A (en) * | 2015-11-27 | 2016-03-09 | 浙江理工大学 | Method for producing variable loop fabric by using fixed jacquard mounting process |
| CN106801284A (en) * | 2017-03-22 | 2017-06-06 | 淄博银仕来纺织有限公司 | A kind of subregion keevil and dress for jacquard weaving makes method |
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| CN108085842A (en) * | 2018-01-05 | 2018-05-29 | 江苏悦达家纺有限公司 | Only width positioning silk quality pattern fabric and its production method |
| CN109338551A (en) * | 2018-12-05 | 2019-02-15 | 浙江理工大学 | The electronic jacquard machine dress of the different seamless wall cloth of upper and lower fringe sample makes and its line weaving process |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113699637A (en) * | 2021-09-05 | 2021-11-26 | 江阴市子龙呢绒有限公司 | Novel jacquard operating system |
| CN114232181A (en) * | 2021-11-15 | 2022-03-25 | 佛山市南海区源志诚织造有限公司 | Manufacturing method for weaving single-width gradually-changed jacquard fabric by using double-handle jacquard machine |
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Application publication date: 20210629 |