CN113699637A - Novel jacquard operating system - Google Patents

Novel jacquard operating system Download PDF

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Publication number
CN113699637A
CN113699637A CN202111035197.9A CN202111035197A CN113699637A CN 113699637 A CN113699637 A CN 113699637A CN 202111035197 A CN202111035197 A CN 202111035197A CN 113699637 A CN113699637 A CN 113699637A
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Prior art keywords
module
sample card
jacquard
pattern
execution
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CN202111035197.9A
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朱利忠
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Jiangyin Zilong Woollen Co ltd
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Jiangyin Zilong Woollen Co ltd
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Priority to CN202111035197.9A priority Critical patent/CN113699637A/en
Publication of CN113699637A publication Critical patent/CN113699637A/en
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03CSHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
    • D03C3/00Jacquards
    • D03C3/20Electrically-operated jacquards
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03CSHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
    • D03C19/00Methods or devices concerned with designing or making patterns, not provided for in other groups of this subclass
    • D03C19/005Electronic
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03CSHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
    • D03C3/00Jacquards
    • D03C3/24Features common to jacquards of different types

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Looms (AREA)

Abstract

The invention relates to the technical field of jacquard machines, and discloses a novel jacquard machine operating system, which comprises: the microprocessor is used for integrating and processing the information of the jacquard equipment and is connected with a human-computer interface of the jacquard equipment; and the sample card storage module stores the spinning pattern information of the jacquard equipment. The sample card partitioning module is used for partitioning the sample card patterns according to the longitude thereof in the partitioning process, the region calculation module is used for operating and calculating the pattern processing after partitioning, a large picture is dispersed into a plurality of small pictures for independent operation and spinning, the operation is simplified, the simplicity of each operation space instruction is guaranteed, the reaction time is effectively reduced, the requirements of a high-speed jacquard machine are met, the system burden is reduced, the stability is improved, the control units are separately controlled, and meanwhile, the control units are associated, so that the problem of failure is avoided, the whole cloth is in textile error, and the scrapping loss is reduced.

Description

Novel jacquard operating system
Technical Field
The invention relates to the technical field of jacquard machines, in particular to a novel jacquard machine operating system.
Background
The jacquard machine is used as a textile tool and mainly used for weaving fabrics with complex patterns, along with the continuous progress of science and technology, the electronic jacquard machine appears, the textile patterns are mainly input by utilizing a control program, the electronic jacquard machine is used for weaving, the electronic jacquard machine is required to be at the highest speed in several years, and along with the appearance of a shuttleless loom, the speed of the electronic jacquard machine is required to reach 600 RPM.
Because the requirement of the electronic jacquard machine on the speed is improved, the high speed of the vehicle means that the time for updating data is short, the high data rate has poor anti-jamming capability on a system, the file size of one pattern of the existing textile patterns can reach hundreds of megabytes, and the work load of the jacquard machine at high speed is greatly increased. In addition, the existing jacquard control systems are integrally controlled, and once a fault occurs, the whole cloth is mistakenly woven, so that the whole cloth is scrapped.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a novel jacquard operating system which has the advantages of partition processing of patterns, complexity reduction, simplification of instructions of each operating space, effective reduction of reaction time, adaptation to the requirements of a high-speed jacquard, reduction of system burden, improvement of stability, separate control, association of control units, avoidance of textile errors of the whole cloth section during failure and reduction of scrapping loss.
In order to achieve the purpose, the invention provides the following technical scheme: a novel jacquard operating system comprising:
the microprocessor is used for integrating and processing the information of the jacquard equipment and is connected with a human-computer interface of the jacquard equipment;
the sample card storage module stores the spinning pattern information of the jacquard equipment;
the sample card execution module is used for determining a sample card to be executed through a human-computer interface, extracting the information of the executed sample card from the sample card storage module, and executing the determined sample card through the sample card execution module;
the sample card partition module is used for performing equal-area partition on the patterns of the sample cards executed by the sample card execution module;
the area calculation module is used for calculating the latitude and the path of the sample card pattern after the area division;
the area execution module is used for carrying out jacquard operation on the sample card patterns of the areas;
the zone connection module is used for connecting each zone execution module to ensure that each zone execution module keeps information synchronization;
the latitude setting module is used for setting the latitude number of spinning;
the latitude recording module is used for recording the number of weft threads;
the sample card circulating module is used for circularly spinning the patterns when the primary jacquard operation of the patterns is finished;
and the latitude judgment module is used for judging the current latitude degree and the set latitude degree, and when the current latitude degree reaches the set latitude degree, the equipment stops running.
Preferably, the sample card storage module comprises an internal data storage of the device and a mobile data storage, the mobile data storage package is not limited to a U disk, and the mobile hard disk data storage device supports mutual transfer of the mobile data storage and the internal data of the device.
Preferably, the sample card partitioning module partitions the sample card pattern according to the longitude thereof during partitioning, and the longitude ranges of the pattern areas after partitioning are the same.
Preferably, the area calculation module performs operation on the pattern processing after the partition, after the sample card partition module divides the pattern according to the longitude range, the total operation command is subjected to area partition, the pattern structures in areas with different longitude ranges are different, and the operation commands of the area execution modules in different areas are different.
Preferably, the sample card circulation module is configured to circularly import sample card pattern information after the area execution module completes a processing process of a sample card pattern, so that the area execution module performs circulation processing on the received sample card execution information.
Preferably, the needle selection device also comprises a plurality of electromagnetic needle selectors, the electromagnetic needle selectors are divided into a plurality of groups at the same time, the groups are at least two groups, and the number of the electromagnetic needle selectors in each group is the same;
the electromagnetic needle selector comprises needle selector driving blocks, a driving device and a control device, wherein the needle selector driving blocks are used for driving the electromagnetic needle selectors, the number of the needle selector driving blocks is the same as that of the electromagnetic needle selectors, and each group of the electromagnetic needle selectors is connected with one needle selector driving block;
the grouping control blocks are the same in number with the needle selector driving blocks and are matched one by one, and the grouping control blocks are electrically connected with the region execution module.
Preferably, the needle selector further comprises a power supply shunting module for shunting the current of the main circuit, and the number of current shunts is the same as that of the needle selector driving blocks;
the current stabilizing module is positioned at the rear end circuit of the current splitting module and used for keeping the stability of each segmented current of the split circuit;
the circuit detection module is used for dynamically monitoring the circuit;
the temporary storage module is used for temporarily recording the operation records of the grouping control block;
and the relay protection module is used for connecting the circuit detection module and the temporary storage module and storing the working execution state of the open-circuit time point of the temporary storage module when the circuit is open-circuit.
Has the advantages that:
1. the novel jacquard operating system divides the sample card pattern according to the longitude thereof in the process of dividing the sample card pattern by the sample card dividing module, and utilizes the area calculating module to carry out operation on the pattern processing after division, after dividing the pattern according to the longitude range by the sample card dividing module, the total operating command is divided into areas, the pattern structures in the areas with different longitude ranges are different, the operating commands of the area execution modules of Yn blocks in different areas are different, a large picture is dispersed into a plurality of small pictures to carry out independent operation spinning, thereby simplifying the operation, ensuring the simplicity of each operating space command, effectively reducing the reaction time, adapting to the requirements of high-speed jacquard, reducing the system burden, improving the stability, and separately controlling, simultaneously associating each control unit, avoiding the fault, and leading the whole cloth to be textile error, thereby reducing scrap losses.
2. This novel jacquard machine operating system handles the reposition of redundant personnel of main circuit electric current through power reposition of redundant personnel module, and the electric current reposition of redundant personnel number is the same with selecting needle ware drive block number, and the stable module of electric current keeps the stability of each segmentation electric current of circuit after the reposition of redundant personnel simultaneously, adds the reposition of redundant personnel and the protection to the electric current, guarantees that every packet control piece and selecting needle ware drive block supply power alone.
Drawings
FIG. 1 is a schematic diagram of a pattern selection system according to the present invention;
FIG. 2 is a schematic view of a jacquard weaving system according to the present invention;
FIG. 3 is a diagram illustrating the connection between a sample card block and a packet control block according to the present invention;
FIG. 4 is a schematic diagram of the power shunt protection and jacquard machine operating system of the present invention;
FIG. 5 is a schematic diagram of the power supply shunt and needle selector drive block connection of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1, a novel jacquard operating system includes:
the microprocessor is used for integrating and processing the information of the jacquard equipment and is connected with a human-computer interface of the jacquard equipment;
the sample card storage module stores the spinning pattern information of the jacquard equipment;
the sample card execution module is used for determining a sample card to be executed through a human-computer interface, extracting the information of the executed sample card from the sample card storage module, and executing the determined sample card through the sample card execution module;
the sample card partition module is used for performing equal-area partition on the patterns of the sample cards executed by the sample card execution module;
the area calculation module is used for calculating the latitude and the path of the sample card pattern after the area division;
the area execution module is used for carrying out jacquard operation on the sample card patterns of the areas;
the zone connection module is used for connecting each zone execution module to ensure that each zone execution module keeps information synchronization;
preferably, the sample card storage module comprises an internal data storage of the device and a mobile data storage, the mobile data storage package is not limited to a U disk, and the mobile hard disk data storage device supports mutual transfer of the mobile data storage and the internal data of the device.
Preferably, the sample card partitioning module partitions the sample card pattern according to the longitude thereof during partitioning, and the longitude ranges of the pattern areas after partitioning are the same.
Preferably, the area calculation module performs operation on the pattern processing after the partition, after the sample card partition module divides the pattern according to the longitude range, the total operation command is subjected to area partition, the pattern structures in areas with different longitude ranges are different, and the operation commands of the area execution modules in different areas are different.
The textile pattern selection operation steps are as follows:
s1, selecting a pattern file to be woven in a sample card storage module through a human-computer interface;
s2, the sample card execution module receives the pattern file called by the sample card storage module, identifies the pattern file and transmits the pattern file to the sample card partition module;
s3, the sample card partition module divides the pattern of the sample card executed by the sample card execution module into equal areas according to the longitude of the pattern;
s4, the area calculation module performs execution process calculation on each pattern partitioned by the sample card partition module to determine an operation program;
s5, the region execution module receives the operation program operated by the region calculation module, and each control unit of the device is controlled independently by the region execution module;
and S6, the zone connection module is used for connecting each zone execution module, so that each zone execution module keeps information synchronization, and the coordination of each zone execution module executing the operation program is ensured.
Example two
Referring to fig. 1-3, a novel jacquard operating system includes:
the microprocessor is used for integrating and processing the information of the jacquard equipment and is connected with a human-computer interface of the jacquard equipment;
the sample card storage module stores the spinning pattern information of the jacquard equipment;
the sample card execution module is used for determining a sample card to be executed through a human-computer interface, extracting the information of the executed sample card from the sample card storage module, and executing the determined sample card through the sample card execution module;
the sample card partition module is used for performing equal-area partition on the patterns of the sample cards executed by the sample card execution module;
the area calculation module is used for calculating the latitude and the path of the sample card pattern after the area division;
the area execution module is used for carrying out jacquard operation on the sample card patterns of the areas;
the zone connection module is used for connecting each zone execution module to ensure that each zone execution module keeps information synchronization;
the latitude setting module is used for setting the latitude number of spinning;
the latitude recording module is used for recording the number of weft threads;
the sample card circulating module is used for circularly spinning the patterns when the primary jacquard operation of the patterns is finished;
and the latitude judgment module is used for judging the current latitude degree and the set latitude degree, and when the current latitude degree reaches the set latitude degree, the equipment stops running.
Preferably, the sample card storage module comprises an internal data storage of the device and a mobile data storage, the mobile data storage package is not limited to a U disk, and the mobile hard disk data storage device supports mutual transfer of the mobile data storage and the internal data of the device.
Preferably, the sample card partitioning module partitions the sample card pattern according to the longitude thereof during partitioning, and after partitioning, the longitude ranges of the pattern regions are the same and are respectively arranged in the Y1 and Y2..
Preferably, the area calculation module performs operation on the pattern processing after the partition, after the sample card partition module divides the pattern according to the longitude range, the total operation command is subjected to area partition, the pattern structures in areas with different longitude ranges are different, and the operation commands of the area execution modules of Yn blocks in different areas are different.
Preferably, the sample card circulation module is configured to circularly import sample card pattern information after the area execution module completes a processing process of a sample card pattern, so that the area execution module performs circulation processing on the received sample card execution information.
Preferably, the needle selection device also comprises a plurality of electromagnetic needle selectors, the electromagnetic needle selectors are divided into a plurality of groups at the same time, the groups are at least two groups, and the number of the electromagnetic needle selectors in each group is the same;
the electromagnetic needle selector comprises needle selector driving blocks, a driving device and a control device, wherein the needle selector driving blocks are used for driving the electromagnetic needle selectors, the number of the needle selector driving blocks is the same as that of the electromagnetic needle selectors, and each group of the electromagnetic needle selectors is connected with one needle selector driving block;
the grouping control blocks are matched with the needle selector driving blocks one by one, the grouping control blocks are sequentially arranged into Q1 and Q1..
The weaving operation steps are as follows:
d1, selecting a pattern file to be woven in a sample card storage module through a human-computer interface;
d2, the sample card execution module receives the pattern file called by the sample card storage module, identifies the pattern file and transmits the pattern file to the sample card partition module;
d3, the sample card partition module divides the pattern of the sample card executed by the sample card execution module into equal areas according to the longitude thereof, and the number of the partition blocks is the same as that of the needle selector driving blocks;
d4, the area calculation module performs execution process calculation on each pattern partitioned by the sample card partition module to determine an operation program;
d5, receiving the operation program operated by the area calculation module by the area execution module, transmitting the operation program to the grouped control blocks, matching the operation program of each grouped control block with the position of the operation program, and independently controlling the grouped control blocks of the equipment by the area execution module to ensure the independence of control among the blocks;
d6, connecting each zone execution module to make each zone execution module keep information synchronization and ensure the coordination of each zone execution module executing operation program;
d7, the grouping control block is controlled by the zone execution module, and the electromagnetic needle selector in the corresponding zone is controlled by the needle selector driving block to work according to the zone setting execution program;
d8, during weaving, presetting a weft value of the woven fabric through a latitude setting module, wherein the weft value is the length of a weaving pattern required by the woven fabric;
d9, recording the latitude degree by a latitude recording module, and displaying the latitude through a man-machine interface to enable the user to know the length intuitively;
d10, when the weaving is in progress and the weaving process is not finished, and simultaneously the weaving of one pattern is finished, the sample card circulating module is used for the pattern circulating weaving when the pattern one-time jacquard operation is finished;
d11, in the weaving process, the latitude judging module judges the current latitude degree and the set latitude degree, when the current latitude degree reaches the set latitude degree, the equipment stops running, and if the current latitude degree does not reach the set latitude degree, the equipment normally runs.
EXAMPLE III
Referring to fig. 1-5, a novel jacquard operating system includes:
the microprocessor is used for integrating and processing the information of the jacquard equipment and is connected with a human-computer interface of the jacquard equipment;
the sample card storage module stores the spinning pattern information of the jacquard equipment;
the sample card execution module is used for determining a sample card to be executed through a human-computer interface, extracting the information of the executed sample card from the sample card storage module, and executing the determined sample card through the sample card execution module;
the sample card partition module is used for performing equal-area partition on the patterns of the sample cards executed by the sample card execution module;
the area calculation module is used for calculating the latitude and the path of the sample card pattern after the area division;
the area execution module is used for carrying out jacquard operation on the sample card patterns of the areas;
the zone connection module is used for connecting each zone execution module to ensure that each zone execution module keeps information synchronization;
the latitude setting module is used for setting the latitude number of spinning;
the latitude recording module is used for recording the number of weft threads;
the sample card circulating module is used for circularly spinning the patterns when the primary jacquard operation of the patterns is finished;
and the latitude judgment module is used for judging the current latitude degree and the set latitude degree, and when the current latitude degree reaches the set latitude degree, the equipment stops running.
Preferably, the sample card storage module comprises an internal data storage of the device and a mobile data storage, the mobile data storage package is not limited to a U disk, and the mobile hard disk data storage device supports mutual transfer of the mobile data storage and the internal data of the device.
Preferably, the sample card partitioning module partitions the sample card pattern according to the longitude thereof during partitioning, and after partitioning, the longitude ranges of the pattern regions are the same and are respectively arranged in the Y1 and Y2..
Preferably, the area calculation module performs operation on the pattern processing after the partition, after the sample card partition module divides the pattern according to the longitude range, the total operation command is subjected to area partition, the pattern structures in areas with different longitude ranges are different, and the operation commands of the area execution modules of Yn blocks in different areas are different.
Preferably, the sample card circulation module is configured to circularly import sample card pattern information after the area execution module completes a processing process of a sample card pattern, so that the area execution module performs circulation processing on the received sample card execution information.
Preferably, the needle selection device also comprises a plurality of electromagnetic needle selectors, the electromagnetic needle selectors are divided into a plurality of groups at the same time, the groups are at least two groups, and the number of the electromagnetic needle selectors in each group is the same;
the electromagnetic needle selector comprises needle selector driving blocks, a driving device and a control device, wherein the needle selector driving blocks are used for driving the electromagnetic needle selectors, the number of the needle selector driving blocks is the same as that of the electromagnetic needle selectors, and each group of the electromagnetic needle selectors is connected with one needle selector driving block;
the grouping control blocks are matched with the needle selector driving blocks one by one, the grouping control blocks are sequentially arranged into Q1 and Q1..
Preferably, the needle selector further comprises a power supply shunting module for shunting the current of the main circuit, and the number of current shunts is the same as that of the needle selector driving blocks;
the current stabilizing module is positioned at the rear end circuit of the current splitting module and used for keeping the stability of each segmented current of the split circuit;
the circuit detection module is used for dynamically monitoring the circuit;
the temporary storage module is used for temporarily recording the operation records of the grouping control block;
and the relay protection module is used for connecting the circuit detection module and the temporary storage module and storing the working execution state of the open-circuit time point of the temporary storage module when the circuit is open-circuit.
The second embodiment further increases the current shunting and protection, and ensures that each grouping control block and the needle selector driving block are independently powered.
After the power supply shunting module shunts the total power supply, each shunted independent current is connected with the needle selector driving block, so that each needle selector driving block receives independent power supply.
The circuit detection module is used for judging circuit connectivity, when the circuit is judged to be in a path and the voltage and current are within the range of a safety set value, the equipment continues to operate, and when the circuit is judged to be in a broken circuit or any one of the voltage and current exceeds the range of the safety set value, the circuit abnormal information is transmitted to the temporary storage module and the relay protection module.
When the relay protection module receives the circuit abnormal information of the circuit detection module, the relay protection module controls the power switch to be switched off, the relay protection module and the equipment to stop running, and meanwhile, the work execution state of the circuit breaking time point of the temporary storage module is recorded.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. A novel jacquard operating system, comprising:
the microprocessor is used for integrating and processing the information of the jacquard equipment and is connected with a human-computer interface of the jacquard equipment;
the sample card storage module stores the spinning pattern information of the jacquard equipment;
the sample card execution module is used for determining a sample card to be executed through a human-computer interface, extracting the information of the executed sample card from the sample card storage module, and executing the determined sample card through the sample card execution module;
the sample card partition module is used for performing equal-area partition on the patterns of the sample cards executed by the sample card execution module;
the area calculation module is used for calculating the latitude and the path of the sample card pattern after the area division;
the area execution module is used for carrying out jacquard operation on the sample card patterns of the areas;
the zone connection module is used for connecting each zone execution module to ensure that each zone execution module keeps information synchronization;
the latitude setting module is used for setting the latitude number of spinning;
the latitude recording module is used for recording the number of weft threads;
the sample card circulating module is used for circularly spinning the patterns when the primary jacquard operation of the patterns is finished;
and the latitude judgment module is used for judging the current latitude degree and the set latitude degree, and when the current latitude degree reaches the set latitude degree, the equipment stops running.
2. A novel jacquard operating system according to claim 1, characterized in that: the sample card storage module comprises equipment internal data storage and mobile data storage, the mobile data storage package is not limited to a U disk, and the mobile hard disk data storage equipment supports mutual transfer of the mobile data storage and the equipment internal data.
3. A novel jacquard operating system according to claim 1, characterized in that: and the sample card partitioning module partitions the sample card patterns according to the longitudes thereof in the process of partitioning the sample card patterns, and the longitude ranges of the pattern areas are the same after partitioning.
4. A novel jacquard operating system according to claim 1, characterized in that: the area calculation module performs operation on the pattern processing after the partition, after the sample card partition module divides the pattern according to the longitude range, the total operation command is subjected to area division, the pattern structures in areas with different longitude ranges are different, and the operation commands of the area execution modules in different areas are different.
5. A novel jacquard operating system according to claim 1, characterized in that: and the sample card circulating module is used for circularly importing the sample card pattern information after the area execution module finishes the processing process of one sample card pattern, so that the area execution module carries out circulating processing on the received sample card execution information.
6. A novel jacquard operating system according to claim 1, characterized in that: the needle selection device comprises a plurality of electromagnetic needle selectors, and is divided into a plurality of groups at least two groups, wherein the number of the electromagnetic needle selectors in each group is the same;
the electromagnetic needle selector comprises needle selector driving blocks, a driving device and a control device, wherein the needle selector driving blocks are used for driving the electromagnetic needle selectors, the number of the needle selector driving blocks is the same as that of the electromagnetic needle selectors, and each group of the electromagnetic needle selectors is connected with one needle selector driving block;
the grouping control blocks are the same in number with the needle selector driving blocks and are matched one by one, and the grouping control blocks are electrically connected with the region execution module.
7. The novel jacquard operating system according to claim 6, characterized in that: the device also comprises a power supply shunting module, a selector driving module and a control module, wherein the power supply shunting module is used for shunting the current of the main circuit, and the current shunting number is the same as that of the selector driving module;
the current stabilizing module is positioned at the rear end circuit of the current splitting module and used for keeping the stability of each segmented current of the split circuit;
the circuit detection module is used for dynamically monitoring the circuit;
the temporary storage module is used for temporarily recording the operation records of the grouping control block;
and the relay protection module is used for connecting the circuit detection module and the temporary storage module and storing the working execution state of the open-circuit time point of the temporary storage module when the circuit is open-circuit.
CN202111035197.9A 2021-09-05 2021-09-05 Novel jacquard operating system Pending CN113699637A (en)

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Publication number Priority date Publication date Assignee Title
JPH07234887A (en) * 1990-12-27 1995-09-05 Ricoh Co Ltd Device for preparing surface pattern
US20030037178A1 (en) * 1998-07-23 2003-02-20 Vessey Bruce Alan System and method for emulating network communications between partitions of a computer system
US20050234584A1 (en) * 2004-03-30 2005-10-20 Brother Kogyo Kabushiki Kaisha Apparatus and program stored on a computer readable medium for processing embroidery data
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CN101054749A (en) * 2007-05-15 2007-10-17 江苏万工科技集团有限公司 Electromagnetism needle selector drive plate and electronic jacquard machine control system using the same
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CN111254565A (en) * 2020-01-21 2020-06-09 西安工程大学 Straight needle selecting device of flat knitting machine based on micro-mover
CN113046887A (en) * 2021-03-12 2021-06-29 江苏明源纺织有限公司 Low-cost single-width jacquard mounting process

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