CN201226097Y - Control device for button machine - Google Patents

Control device for button machine Download PDF

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Publication number
CN201226097Y
CN201226097Y CNU2008201211495U CN200820121149U CN201226097Y CN 201226097 Y CN201226097 Y CN 201226097Y CN U2008201211495 U CNU2008201211495 U CN U2008201211495U CN 200820121149 U CN200820121149 U CN 200820121149U CN 201226097 Y CN201226097 Y CN 201226097Y
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China
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links
interface
control device
button
controller
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Expired - Fee Related
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CNU2008201211495U
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Chinese (zh)
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徐浙鸣
郑春水
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Individual
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Individual
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Abstract

The utility model discloses a controlling device of a button machine, which comprises a controller (3). A servo motor (10) is connected with the controller (3) through a servo motor driver (11), and the controller (3) is also respectively connected with a station motor, a color discrimination sensor (5), a baiting detection sensor (6) and a count-input sensor (7). The controlling device of the button machine has the characteristics of high working efficiency and high safety.

Description

A kind of button machine control device
Technical field
The utility model relates to a kind of automatic control system, particularly a kind of button machine control device.
Background technology
The button machine is a kind of process equipment commonly used in China's dress ornament industry.The present button machine that uses can only be set the rotating speed of machined parameters and motor before production, when operating mode occurs changing when needing the adjustment parameter, can only shut down and reset relevant parameters.And a workpiece can only be finished processing under the rotating speed of setting, cause the low of efficient; And when material level is too high, there is not relevant warning function; Make work efficiency and security performance all reduce greatly.
The utility model content
The technical problems to be solved in the utility model provides a kind of high efficiency, button machine control device that security performance is good.
In order to solve the problems of the technologies described above, the utility model provides a kind of button machine control device, comprise controller, servomotor links to each other with controller by waiing upon the clothes motor driver, controller also respectively with station motor, debate look sensor, blanking detecting sensor and count input pickup and link to each other.
Improvement as button machine control device of the present utility model: controller links to each other with emergency stop switch.
Further improvement as button machine control device of the present utility model: controller links to each other with alarm lamp.
Further improvement as button machine control device of the present utility model: this button machine control device also comprises information input equipment, and information input equipment links to each other with controller.
Further improvement as button machine control device of the present utility model: information input equipment comprises button input unit and the touch-screen input unit that links to each other with controller respectively.
Further improvement as button machine control device of the present utility model:
Controller comprises program storage, data-carrier store, main control module, keystroke interface, touch screen interface, driving interface, the isolation delivery outlet assembly that links to each other with power module respectively and isolates the input port assembly; Main control module links to each other with program storage, data-carrier store, keystroke interface, touch screen interface, driving interface, isolation delivery outlet assembly and isolation input port assembly respectively;
The button input unit links to each other with keystroke interface, and the touch-screen input unit links to each other with touch screen interface, waits upon the clothes motor driver and links to each other with driving interface; Station motor links to each other with isolation input port assembly with isolation delivery outlet assembly respectively; Debating look sensor, blanking detecting sensor, counting input pickup and emergency stop switch links to each other with isolation input port assembly respectively; Alarm lamp links to each other with isolation delivery outlet assembly.
Further improvement as button machine control device of the present utility model: controller also comprises respectively the driver module that links to each other with main control module with power module; Driver module links to each other with display device.
Further improvement as button machine control device of the present utility model: controller also comprises interface I and the interface II that links to each other with power module respectively, and interface I links to each other with main control module respectively with interface II; Communication port links to each other with interface II.
Button machine control device of the present utility model has following advantage:
1, carries out running parameter (speed, counting etc.) adjustment easily and fast, also possess real time monitoring function, can increase work efficiency greatly and security of system by integrated control.
2, can control automatically and manually control main work drive motor (servomotor or three phase electric machine) and station motor.Main work drive motor has speed changing function under automatic control mode, can increase work efficiency.
3, control device of the present utility model has 2 cover information input equipments, therefore has redundancy backup or alternative.
4, control device of the present utility model has the blanking warning function.
5, control device of the present utility model has the function of removing the abnormal color button.
6, control device of the present utility model has the workpiece tally function.
Description of drawings
Below in conjunction with accompanying drawing embodiment of the present utility model is described in further detail.
Fig. 1 is the annexation synoptic diagram of a kind of button machine control device of the present utility model;
Fig. 2 is isolation delivery outlet assembly 36 among Fig. 1 and the annexation enlarged diagram of isolating input port assembly 37;
Fig. 3 is the annexation synoptic diagram of another kind of button machine control device of the present utility model.
Embodiment
Embodiment 1, Fig. 1 and Fig. 2 be in conjunction with having provided a kind of button machine control device, comprises display device 1, information input equipment, controller 3, station motor, debates look sensor 5, blanking detecting sensor 6, counting input pickup 7, emergency stop switch 8, alarm lamp 9, servomotor 10, waits upon clothes motor driver 11 and communication port 12.Display device 1 can be selected 7.8 inches lcd color displays for use, and servomotor 10 can be selected 1.1KW AC servo master control motor for use.
Information input equipment comprises button input unit 22 and touch-screen input unit 21; Touch-screen input unit 21 can be selected 7.8 feet touch-screen for use, and button input unit 22 can be selected the input unit that has 16 buttons and corresponding pilot lamp for use.Button input unit 22 is provided with " automatically " and " manually " 2 buttons, and is same, is provided with " automatically " and " manually " 2 buttons on touch-screen input unit 21.
Station motor comprises station motor I41, station motor II42, station motor III43, station motor IV44 and station motor V45.
Controller 3 comprises power module 30, program storage 31, data-carrier store 32, driver module 33, main control module 34, keystroke interface 351, touch screen interface 352, driving interface 353, interface I354, interface II355, isolates delivery outlet assembly 36 and isolate input port assembly 37; Interface I354 and interface II355 all can select 485 interfaces for use.To isolate delivery outlet assembly 36 and comprise the isolation delivery outlet I361 that links to each other with main control module 34 respectively, isolate delivery outlet II362, isolate delivery outlet III363, isolate delivery outlet IV364, isolate delivery outlet V365, isolate delivery outlet VI366, isolate delivery outlet VII367 and reserve and isolate delivery outlet 360, the quantity of reserving isolation delivery outlet 360 can be 1～several.To isolate input port assembly 37 and comprise the isolation input port I371 that links to each other with main control module 34 respectively, isolate input port II372, isolate input port III373, isolate input port IV374, isolate input port V375, isolate input port VI376, isolate input port VII377, isolate input port VIII378, isolate input port IX379 and reserve and isolate input port 370, the quantity of reserving isolation input port 370 can be 1～several.
Power module 30 respectively with program storage 31, data-carrier store 32, driver module 33, main control module 34, keystroke interface 351, touch screen interface 352, driving interface 353, interface I354, interface II355, whole isolated delivery outlet assembly 36 (promptly comprises and isolates delivery outlet I361, isolate delivery outlet II362, isolate delivery outlet III363, isolate delivery outlet IV364, isolate delivery outlet V365, isolate delivery outlet VI366, isolate delivery outlet VII367 and reserve and isolate delivery outlet 360) and whole isolated input port assembly 37 (promptly comprise isolation input port I371, isolate input port II372, isolate input port III373, isolate input port IV374, isolate input port V375, isolate input port VI376, isolate input port VII377, isolate input port VIII378, isolate input port IX379 and reserve isolation input port 370) link to each other; The effect of power module 30 provides corresponding power supply.Clear for drawing, above-mentioned annexation all shows in Fig. 1.
Main control module 34 also links to each other with program storage 31, data-carrier store 32, driver module 33, keystroke interface 351, touch screen interface 352, driving interface 353, interface I354 and interface II355 respectively.
Program storage 31 is the working procedures that are used for depositing main control module 34, so every Control work of main control module 34 all is that corresponding programs in the calling program storer 31 are realized.
Display device 1 links to each other with driver module 33, and button input unit 22 links to each other with keystroke interface 351, and touch-screen input unit 21 links to each other with touch screen interface 352.Servomotor 10 links to each other with driving interface 353 by waiing upon clothes motor driver 11, and communication port 12 links to each other with interface II355.
Station motor I41 links to each other with isolation input port I371 with isolation delivery outlet I361 respectively; Station motor II42 links to each other with isolation input port II372 with isolation delivery outlet II362 respectively; Station motor III43 links to each other with isolation input port III373 with isolation delivery outlet III363 respectively; Station motor IV44 links to each other with isolation input port IV374 with isolation delivery outlet IV364 respectively; Station motor V45 links to each other with isolation input port V375 with isolation delivery outlet V365 respectively.Alarm lamp 9 links to each other with isolation delivery outlet VI366.Debate look sensor 5 and link to each other with isolation input port VIII378, blanking detecting sensor 6 links to each other with isolation input port VII377, and counting input pickup 7 links to each other with isolation input port IX379, and emergency stop switch 8 links to each other with isolation input port VI376.
During the actual use of button machine control device of the present utility model, blanking detecting sensor 6 is installed in material inlet passage on the button machine, counting input pickup 7 is installed in the end of the product outlet passage on the button machine, to distinguish that look sensor 5 is installed in the product outlet passage (distinguishing that promptly look sensor 5 is positioned at the place ahead of counting input pickup 7), isolates delivery outlet VII367 and links to each other with the substandard products screening washer.Station motor I41, station motor II42, station motor III43, station motor IV44, station motor V45 are arranged on 5 different stations on the button machine.
Button machine control device of the present utility model is divided into " automatically " and " manually " two kinds of mode of operations during real work; Can enter " automatically " mode of operation with the Auto button on " automatically " button on the button input unit 22 or the touch-screen input unit 21, in like manner, also can enter " manually " mode of operation with " manually " button on " manually " button on the button input unit 22 or the touch-screen input unit 21.Now respectively following specifying done in the action of two kinds of mode of operations:
One, automatic control mode:
When 1, starting: main control module 34 starts earlier 5 station motors (station motor I41, station motor II42, station motor III43, station motor IV44 and station motor V45) simultaneously, and then starts servomotor 10 by waiing upon clothes motor driver 11.
During shutdown: main control module 34 stops 5 station motors earlier simultaneously, delays time after 1 minute, and then stops servomotor 10 by waiing upon clothes motor driver 11.
2, main control module 34 with whole button machine control device at the various technological parameters in current when operation by after the processing of driver module 33, on display device 1, show clearly; Be convenient to the working condition that people can understand button machine control device intuitively.
3, corresponding respectively passing through isolation input port I371, isolate input port II372, isolate input port III373, isolate input port IV374 and isolate input port V375 is transferred to main control module 34 to the running state data of 5 station motors (being station motor I41, station motor II42, station motor III43, station motor IV44 and station motor V45) every the regular hour (for example being 2 seconds), compare with the corresponding station motor standard state value that is stored in the data-carrier store 32 respectively by main control module 34, detect the running status of station motor with this.When finding mistake, control by 34 pairs of these station motors of main control module.For example, when main control module 34 was judged station motor I41 appearance mistake, main control module 34 was closed station motor I41 by isolating delivery outlet I361.Meanwhile, main control module 34 starts alarm lamp 9 by isolating delivery outlet VI366, sends alerting signal.
4, debate the button that look sensor 5 is used to detect color distortion, when the button process of color distortion is debated look sensor 5, debate look sensor 5 detection signal is passed to main control module 34 by isolating input port VIII378, main control module 34 just screens the underproof button of above-mentioned color by isolating delivery outlet VII367 control substandard products screening washer.
5, detect when not having charging when blanking detecting sensor 6, do not have the signal of charging to be passed to main control module 34 by isolating input port VII377 this, main control module 34 just starts alarm lamp 9 by isolating delivery outlet VI366, sends alerting signal.In the time of setting (for example 10 seconds), if still there is not charging; Promptly after the time of setting finished, main control module 34 was still received the signal that does not have charging; So, main control module 34 can handle station motor I41, station motor II42, station motor III43, station motor IV44 and station motor V45 and with wait upon the servomotor 10 that clothes motor driver 11 links to each other and quit work.
6, whenever the processing of finishing a button, promptly the end of the product outlet passage from the button machine flows out a button, counting input pickup 7 will be worked once, and this signal is passed to main control module 34 by isolating input port IX379, by main control module 34 countings once; Counting sum with gained is kept in the data-carrier store 32 then, i.e. corresponding data in the real-time update data-carrier store 32.
7, when emergency occurring, can manually start emergency stop switch 8, emergency stop switch 8 is passed to main control module 34 with this signal by isolating input port VI376.Main control module 34 is given an order immediately whole button machine is quit work.Be that main control module 34 carries out following work simultaneously: wait upon clothes motor driver 11 by driving interface 353 orders and quit work, finally cause servomotor 10 to quit work; Quit work by isolating delivery outlet I361 order station motor I41; Quit work by isolating delivery outlet II362 order station motor II42; Quit work by isolating delivery outlet III363 order station motor III43; Quit work by isolating delivery outlet IV364 order station motor IV44; Quit work by isolating delivery outlet V365 order station motor V45.
8, main control module 34 can wait upon clothes motor driver 11 by 353 pairs of driving interface and control automatically, thereby functions such as speed governing be carried out in realization to servomotor 10, finally realize selecting different process velocities for use according to different button processing technologys according to actual condition; Therefore can enhance productivity greatly.
9, the communication port 12 by matching with interface II355, under the effect of main control module 34, can upgrade to the programs in the program storage 31, so that increase the function of whole button machine control device; Also can make amendment to the data in the data storer 32.
10, reserving isolation delivery outlet 360 and reservation isolation input port 370 all is to do to reserve for the function of expanding button machine control device of the present utility model.
Two, " manually " control model:
After main control module 34 is received the specific instructions that button input unit 22 or touch-screen input unit 21 send, can whether control separately the work of each station motor (being station motor I41, station motor II42, station motor III43, station motor IV44 and station motor V45), also can carry out work whether and the control of speed governing servomotor 10.
Embodiment 2, a kind of button machine control device as shown in Figure 3, on the basis of embodiment 1, have increased frequency converter 13 and three phase electric machine 14, and three phase electric machine 14 links to each other with interface I354 by frequency converter 13; All the other are with embodiment 1.
Like this, button machine control device of the present utility model has had 2 motor drivers that overlap; During real work, can select a wherein cover arbitrarily for use.The user can select to carry out work with the servomotor 10 in frequency converter 13 and three phase electric machine 14 alternative embodiments 1 (comprise link to each other with servomotor 10 wait upon clothes motor driver 11), therefore can conveniently have user's upgrading use.
In actual use: main control module 34 comes control of conversion device 13 by interface I354, thereby realizes the control to three phase electric machine 14.All the other actions are equal to embodiment 1.
At last, it is also to be noted that what more than enumerate only is several specific embodiments of the present utility model.Obviously, the utility model is not limited to above embodiment, and many distortion can also be arranged.All distortion that those of ordinary skill in the art can directly derive or associate from the disclosed content of the utility model all should be thought protection domain of the present utility model.

Claims (8)

1, a kind of button machine control device, comprise controller (3), it is characterized in that: servomotor (10) links to each other with controller (3) by waiing upon clothes motor drivers (11), controller (3) also respectively with station motor, debate look sensor (5), blanking detecting sensor (6) and count input pickup (7) and link to each other.
2, button machine control device according to claim 1 is characterized in that: described controller (3) links to each other with emergency stop switch (8).
3, button machine control device according to claim 2 is characterized in that: described controller (3) links to each other with alarm lamp (9).
4, button machine control device according to claim 3 is characterized in that: described button machine control device also comprises information input equipment, and described information input equipment links to each other with controller (3).
5, button machine control device according to claim 4 is characterized in that: described information input equipment comprises button input unit (22) and the touch-screen input unit (21) that links to each other with controller (3) respectively.
6, button machine control device according to claim 5 is characterized in that: described controller (3) comprises program storage (31), data-carrier store (32), main control module (34), keystroke interface (351), touch screen interface (352), driving interface (353), the isolation delivery outlet assembly (36) that links to each other with power module (30) respectively and isolates input port assembly (37); Described main control module (34) links to each other with program storage (31), data-carrier store (32), keystroke interface (351), touch screen interface (352), driving interface (353), isolation delivery outlet assembly (36) and isolation input port assembly (37) respectively;
Button input unit (22) links to each other with keystroke interface (351), and touch-screen input unit (21) links to each other with touch screen interface (352), waits upon clothes motor drivers (11) and links to each other with driving interface (353); Station motor links to each other with isolation input port assembly (37) with isolation delivery outlet assembly (36) respectively; Debating look sensor (5), blanking detecting sensor (6), counting input pickup (7) and emergency stop switch (8) links to each other with isolation input port assembly (37) respectively; Alarm lamp (9) links to each other with isolation delivery outlet assembly (36).
7, button machine control device according to claim 6 is characterized in that: described controller (3) also comprises respectively the driver module (33) that links to each other with main control module (34) with power module (30); Described driver module (33) links to each other with display device (1).
8, button machine control device according to claim 7, it is characterized in that: described controller (3) also comprises interface I (354) and the interface II (355) that links to each other with power module (30) respectively, and described interface I (354) links to each other with main control module (34) respectively with interface II (355); Communication port (12) links to each other with interface II (355).
CNU2008201211495U 2008-07-08 2008-07-08 Control device for button machine Expired - Fee Related CN201226097Y (en)

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Application Number Priority Date Filing Date Title
CNU2008201211495U CN201226097Y (en) 2008-07-08 2008-07-08 Control device for button machine

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Application Number Priority Date Filing Date Title
CNU2008201211495U CN201226097Y (en) 2008-07-08 2008-07-08 Control device for button machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102191631A (en) * 2011-05-25 2011-09-21 深圳市大族激光科技股份有限公司 Fastener machine control system
CN113467363A (en) * 2021-07-21 2021-10-01 广东溢达纺织有限公司 Vehicle button machine speed regulation system, method and device, computer equipment and storage medium

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102191631A (en) * 2011-05-25 2011-09-21 深圳市大族激光科技股份有限公司 Fastener machine control system
CN102191631B (en) * 2011-05-25 2013-05-15 深圳市大族激光科技股份有限公司 Fastener machine control system
CN113467363A (en) * 2021-07-21 2021-10-01 广东溢达纺织有限公司 Vehicle button machine speed regulation system, method and device, computer equipment and storage medium

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090422

Termination date: 20110708