CN101104972A - Method for manufacturing color double-face symmetrical pattern jacquard - Google Patents
Method for manufacturing color double-face symmetrical pattern jacquard Download PDFInfo
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- CN101104972A CN101104972A CNA2006100534150A CN200610053415A CN101104972A CN 101104972 A CN101104972 A CN 101104972A CN A2006100534150 A CNA2006100534150 A CN A2006100534150A CN 200610053415 A CN200610053415 A CN 200610053415A CN 101104972 A CN101104972 A CN 101104972A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C19/00—Methods or devices concerned with designing or making patterns, not provided for in other groups of this subclass
- D03C19/005—Electronic
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Abstract
The invention relates to a production method of jacquard fabric with colored symmetrical patterns on double surfaces. The production method comprises the following steps: (I) design and production of fabric pattern card; (II) weaving preparation; (III) machine weaving; and (IV) finishing. The step of design and production of fabric pattern card comprises (1) inputting a target image of jacquard fabric to be woven to a computer; (2) adjusting the input image and setting parameters; (3) distinguishing the pattern part and the basic part of the target image, wherein the pattern part is symmetrically overlaid on the surface of basic part, so that the basic part has single-layer structure and the pattern part has three-layer structure; and (4) making pattern card and inputting an electronic jacquard machine. The invention has the advantages that the produced fabric has multi-layered structure in the pattern part alone; the pattern has two or more colors on double surfaces and is symmetric, thin and soft; and the fabric is integrally woven in one process, facilitating the batch and continuous production.
Description
[affiliated technical field]
The present invention relates to a kind of preparation method of color jacquard fabric, relate in particular to a kind of preparation method of weaving color double-face symmetrical pattern jacquard fabric.
[background technology]
At present, make fabric technology printing technology, manual double-faced embroidery and manual little shuttle braiding etc. are arranged usually with symmetrical pattern.Specifically, printing technology is with platen latitude reticulated printing technology pattern to be printed on the fabric on the fabric that interweaves based on plain weave, the reverse side that makes the printing and dyeing material be penetrated into fabric forms symmetrical pattern, the fabric that breadth is big also needs to carry out the fabric splicing just can finish (exceeding the big fabric of conventional breadth because existing most equipment can not be weaved), because this technology is simple relatively, and the technology comparative maturity, so be widely adopted, but the easy localized delamination of color influences result of use, and quality is very not high.Manual double-faced embroidery or manual little shuttle add Weaving pattern on fabric, also can form double-side pattern, but its making foundation is divided into a plurality of links successively with the pattern part that adds embroidery and makes, come down to the split result, the multilayer warp of fabric is independent, unrelated shared separately, at least need two procedures to finish, thereby Production Time is long, the production cost height; For the bigger fabric of breadth, the randomness of manual production makes the pattern symmetry and the careful property that weave not high enough, can't realize standardization production, so seldom adopt above process in batch process, does not even adopt this class methods to produce.In addition, existing silk craft is subjected to the restriction of fabric warp, parallel, shows in fabric two sides symmetry that for obtaining pattern need fabric all is made into sandwich construction, the fabric quality is abundant, can't reach the frivolous property that needs as the flag kind fabric.Yet, weave should have higher graticule density support two-sided symmetry colour developing pattern, again can not be too thick and fabric that stereoeffect is strong, need to solve the problem of the optimal design of covering mutually between the fabric construction planning colour developing tissue, technological parameter and thread count ratio and configuration etc., difficulty is bigger, so textile limit fails to realize weaving above-mentioned fabrics always.
[summary of the invention]
The technical scheme that the present invention will solve and the technical assignment of proposition are to provide a kind of preparation method of weaving color double-face symmetrical pattern jacquard fabric, be used to weave the color double-face symmetrical pattern jacquard fabric of frivolous softness, pattern symmetry that solve to use the color double-face symmetrical pattern jacquard fabric that existing weaving method produces is very not good, thickness is thicker or produce in batches than problems such as difficulties.
The present invention solves the technical scheme that the prior art problem adopted: a kind of preparation method of weaving color double-face symmetrical pattern jacquard fabric the steps include: (one) fabric card design and fabrication; (2) weave preparation; (3) looming weaving; (4) finished product is made, and it is characterized in that the step of fabric card design and fabrication is:
(1) will wait that the target image of making jacquard fabric reads in computer, and can adopt the scanner that is connected with computer that target image is read in computer here;
(2) adjust the image that reads in, and setup parameter, can come setup parameter according to the needs of image that reads in and actual fabrication;
(3) pattern part and the foundation of differentiation target image, described pattern part symmetry covers the foundation surface, make foundation form monolayer organization, pattern part forms three-layer weave, can adopt computer aided design system to carry out artistic conception here and handle, also can adopt artificial artistic conception to handle;
(4) be made into card, and the input electronic jacquard machine.
The step of fabric card design and fabrication mainly is can weave out two-sided symmetry colour developing pattern, frivolous softness and the strong fabric of stereoeffect in order to control loom.
As to technique scheme further replenish and perfect, can take following concrete mode or combination to realize this programme at least:
The step of making card comprises making divides card and total card, wherein,
(1) divide card to be meant: the three-layer weave of pattern part to be made into three groups of corresponding cards, the monolayer organization of foundation is made into one group of corresponding card;
(2) total card is meant: above-mentioned card file is become total card according to going into the layout of latitude order, and the input electronic jacquard machine.
The step of described making card also comprises makes the foundation that is covered by pattern part form middle support layer; The parallel and the foundation warp on top layer, pattern part two sides are interweaved.The two-sided institutional framework of symmetrical pattern is effect (as see pattern from front surface partly is ten pieces of filling satin tissues, sees from the negative also to be identical patterns) each other, but the initial point of organizing of two faces can be different.Being provided with of this step is beneficial to the follow-up production technology of simplification, enhances productivity, and guarantees to adopt this woven fabric of method institute firmly, succinctly, makes the pattern part stereoeffect strong.
The step of described making card comprises that also warp, the latitude of adjusting the pattern part three-layer weave are floating long, makes the floating long floating long integral multiple of intermediate supports layer tissue that is of pattern part two sides textura epidermoidea.Adjust institutional framework, make the floating length of pattern part two sides textura epidermoidea cover the intermediate supports layer tissue as much as possible, make it be difficult for appearing.
Described setup parameter comprises that the warp (indulging) of adjusting described image file is identical with the warp number of pre-woven fabric to the pixel number, and it is identical with the parallel number of pre-woven fabric to the pixel number to adjust foundation latitude (horizontal stroke).Preparation is conveniently weaved in convenient processing to fabric card design and fabrication simultaneously.
Described weaving prepares to comprise that selecting at least a color silk thread for use is two groups of parallels of described pattern part two sides textura epidermoidea that selecting another kind of color silk thread for use is the parallel of foundation tissue and pattern part intermediate supports layer tissue.Pattern part two sides textura epidermoidea can adopt with a kind of color, also can adopt different colors respectively, and the color of parallel is selected for use according to the color of pattern needs, the pattern symmetry on fabric two sides is shown, but its color can be identical, also can be inequality; And the parallel of foundation tissue and pattern part intermediate supports layer tissue must adopt different color in addition, guarantees complete differentiation foundation and pattern part, makes clear patterns.
Described weaving prepares to comprise that the silk thread of selecting at least a dyeability for use is the parallel of the two sides textura epidermoidea of described pattern part that the silk thread of selecting another kind of dyeability for use is warp, the parallel of the intermediate supports layer tissue of foundation tissue and pattern part.The purpose of this step is the same.Weave the silk thread that required silk thread is a dyeability here, so described finished product is made and comprised that also the product that will be made into is through one-bath dyeing.
Described looming weaving also comprises the edge of pattern part two sides textura epidermoidea and the imitative Ke limit consolidation process between the foundation tissue, forms from lock seaming, and wherein, salty flat tissue is altogether adopted on imitative Ke limit.To the processing on anti-Ke limit, help adopting the pattern part of the woven fabric of this method institute to form oneself and lockstitch a border with foundation, the parallel that prevents pattern part is because of the post-production distortion that gets loose.
Described finished product is made the semi-finished product fabric that comprises behind the following machine and is repaired.Mainly be pruning, and according to target specification is sheared and is made to the non-pattern part flotation line of semi-finished product fabric backing.
The method that the present invention will adopt printing, hand-embroidered or manual little tatting to make the symmetrical pattern fabric changes into the color double-face symmetrical pattern partly is made as and comprises that the common three-layer weave, the foundation that cover the foundation two sides are the preparation method of monolayer organization's Woven fabric, it has outstanding substantive distinguishing features and obvious improvement: 1, adopting the woven fabric of this method is sandwich construction at pattern part only, pattern can show double-colored on the fabric two sides or polychrome and pattern symmetry, good visual effect, strengthen third dimension, guaranteed the frivolous softness of fabric again; 2, in one procedure, weave fabric, make the related usefulness mutually of different layers warp, make things convenient for batch and continuous production, can guarantee the firmness of fabric again with integrative-structure; 3, adjust the floating length of longitude and latitude tissue of pattern part, make middle support layer be difficult for appearing, simultaneously, can reduce the integral thickness of pattern part, guaranteed the flexibility of fabric integral body.
[description of drawings]
Fig. 1 is a schematic flow sheet of the present invention;
Fig. 2 is a kind of exemplary construction schematic diagram of the present invention;
Fig. 3 is that Fig. 2 a kind of analyses and observe local structure for amplifying schematic diagram.
Among the figure: 1. foundation, 2. pattern part, 3. supporting layer, 4. positive top layer, 5. reverse side top layer, 6. imitative Ke limit.
[specific embodiment]
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
Embodiment 1: as shown in Figure 1, a kind of preparation method of weaving color double-face symmetrical pattern jacquard fabric the steps include: (one) fabric card design and fabrication; (2) weave preparation; (3) looming weaving; (4) finished product is made, and it is characterized in that the step of fabric card design and fabrication is:
(1) will wait that the target image of making jacquard fabric reads in computer, the image of this target image for needing two-sided symmetry to show, the image of similar landscape painting, national flag is for example put into the width of cloth Five-Starred Red Flag (the national flag of the People's Republic of China) picture scanner that links to each other with computer to read in computer;
(2) image that reads in of preview adjustment, and according to designing and producing the needs setup parameter, the warp (indulging) of adjusting described image file is identical with the warp number of pre-woven fabric to the pixel number, and it is identical with the parallel number of pre-woven fabric to the pixel number to adjust foundation latitude (horizontal stroke).
(3) pattern part 2 and the foundation 1 (as shown in Figures 2 and 3) of differentiation target image (being the Five-Starred Red Flag (the national flag of the People's Republic of China)), pattern part 2 symmetries cover foundation 1 surface, make foundation 1 form monolayer organization, and are made into one group of card; Pattern part 2 forms three-layer weave, and is made into three groups of cards.Wherein, the step of making card also comprises and makes the foundation that is covered by pattern part form middle support layer 3; Make the parallel and the foundation 1 on the top layer, two sides (being positive and negative top layer) of pattern part 2 organize warp to interweave; Comprise that also warp, the latitude of adjusting pattern part 2 three-layer weaves are floating long, positive top layer 4, the floating long floating length of being organized by middle support layer 3 of positive top layer 5 tissues are divided exactly; During looming weaving, to the edge on the positive top layer 4 of pattern part, positive top layer 5 (except and warp-wise be the edge line of vertical relation) and foundation between do imitative Ke limit consolidation process, form from lock seaming, here, salty flat tissue is altogether adopted on imitative Ke limit 6, and the design on imitative Ke limit is reflected on the card then earlier by Computer Processing, and last looming weaving forms.Making card and can adopt computer aided design system to make, also can be manual manufacture.
(4) above-mentioned card is become total card according to going into the layout of latitude order, and the input electronic jacquard machine.
Weave and prepare to comprise that selecting red silk thread for use is warp, selecting yellow silk thread, red silk thread and yellow silk thread respectively for use is three groups of parallels, wherein, red parallel covers the whole zone of weaving, and yellow parallel is positioned at the both sides of red parallel, and only (foundation 1 is interwoven with red latitude for red warp, and institutional framework and density design should take into account the density balance with the tissue at pattern position 2 in the zone of overlay pattern part 2.Pattern part 2 is developed the color on the top layer, two sides of fabric respectively by two groups of yellow parallels and red warp and interweaves, and the tissue that the intermediate layer supporting tissue is red warp to interweave with red latitude, it is easy to be hidden by two sides textura epidermoidea, to guarantee also in the design that the tie point that interweaves between top layer, two sides and supporting layer 3 threes should scatter evenly, do not conflict mutually, in the hope of reaching rational texture structure and visual effect); Weaving preparation also comprises according to actual conditions and carries out warping, quilling, dyes, is provided with work such as loom parameter.
The card of made is disposed on the loom, starts loom and can weave semi-finished product jacquard fabric with color double-face symmetry; Finished product is made the semi-finished product fabric comprise behind the machine down and is pruned arrangement, mainly is the fabric behind the machine is down pruned arrangement with surface-functional.
Now, to make long 288 centimeters an of width of cloth, the wide 192 centimeters Five-Starred Red Flag (the national flag of the People's Republic of China) is that example specifically illustrates.20000 of warps (redness) are the mulberry silk of 2/22.2/24.dtex, and three groups of parallels (wherein, two groups is golden yellow, and a group for red) are respectively 2x6500 root and 18000, and are the mulberry silk of 2/22.2/24.dtex, and its operating procedure is:
1, a width of cloth Five-Starred Red Flag (the national flag of the People's Republic of China) picture is put into the scanner that is connected with computer and scan preview;
2, look the situation of preview, carry out parameter setting according to making needs, to become the pixel of warp-wise (vertically) be 20000 in Five-Starred Red Flag (the national flag of the People's Republic of China) image making the most at last, and the pixel of broadwise (laterally) is 18000 electronic image files.
3, by jacquard fabric computer aided design system (also manually artistic conception design) the red foundation of the Five-Starred Red Flag (the national flag of the People's Republic of China) is imposed 5 pieces of satin weaves by red through red latitude, the five-pointed star pattern part is interweaved jointly by red warp and three groups of parallels, requires the interlacing point ordering design in two-sided tissue effectively to cover mutually; To the dichromatism intersection partly use salty altogether flat tissue to carry out fixed formation with the non-perpendicular boundary line of warp-wise from lock seaming, accurately calculate and determine to throw the shuttle position, carry out the work of treatment between the institutional framework;
4, Electronic card is carried out in the configuration of above institutional framework and artistic conception design and make, according to going into latitude sequential organization associated electrical card file, and the input electronic jacquard machine is for making use;
5, weave preceding preparation according to fabric specification, carry out warping, quilling, dye, be provided with work such as loom parameter;
6, adjust ambient temperature and humidity, start loom, weave;
7, the fabric behind the following machine is carried out the arrangement and the pruning of surface-functional;
8, the finished product according to national flag requires to carry out cutting and make.
Embodiment 2: described weaving prepares to comprise that the silk thread of selecting a kind of dyeability for use is warp, the parallel of the intermediate supports layer tissue of described foundation 1 tissue and pattern part 2, and the silk thread of selecting another kind of dyeability for use is the positive top layer 4 of pattern part 2 and warp, the parallel of positive top layer 5 tissues.All the other are with embodiment 1.Utilize the dyeing of different silk threads to inhale the look performance, the product that is made into can be demonstrated the colored Five-Starred Red Flag (the national flag of the People's Republic of China) of being made up of red, yellow dichromatism through one-bath dyeing.
Claims (10)
1. the preparation method that can weave color double-face symmetrical pattern jacquard fabric the steps include: (one) fabric card design and fabrication; (2) weave preparation; (3) looming weaving; (4) finished product is made, and it is characterized in that the step of fabric card design and fabrication is:
(1) will wait that the target image of making jacquard fabric reads in computer;
(2) adjust the image that reads in, and setup parameter;
(3) pattern part and the foundation of differentiation target image, described pattern part symmetry covers the foundation surface, makes foundation form monolayer organization, and pattern part forms three-layer weave;
(4) be made into card, and the input electronic jacquard machine.
2. a kind of preparation method of weaving color double-face symmetrical pattern jacquard fabric according to claim 1 is characterized in that the step of making card comprises that making divides card and total card, wherein,
(1) divide card to be meant: the three-layer weave of pattern part to be made into three groups of corresponding cards, the monolayer organization of foundation is made into one group of corresponding card;
(2) total card is meant: above-mentioned card file is become total card according to going into the layout of latitude order, and the input electronic jacquard machine.
3. a kind of preparation method of weaving color double-face symmetrical pattern jacquard fabric according to claim 1 and 2, the step that it is characterized in that described making card also comprise makes the foundation that is covered by pattern part form middle support layer; The parallel and the foundation warp on top layer, pattern part two sides are interweaved.
4. a kind of preparation method of weaving color double-face symmetrical pattern jacquard fabric according to claim 3, the step that it is characterized in that described making card comprises that also warp, the latitude of adjusting the pattern part three-layer weave are floating long, makes the floating long floating long integral multiple of intermediate layer supporting tissue that is of pattern part two sides textura epidermoidea.
5. a kind of preparation method of weaving color double-face symmetrical pattern jacquard fabric according to claim 4, it is characterized in that described setup parameter comprises that the warp-wise pixel number of adjusting described image file is identical with the warp number of pre-woven fabric, it is identical with the parallel number of pre-woven fabric to adjust foundation broadwise pixel number.
6. a kind of preparation method of weaving color double-face symmetrical pattern jacquard fabric according to claim 5, it is characterized in that described weaving prepare to comprise that selecting at least a color silk thread for use is two groups of parallels of described pattern part two sides textura epidermoidea that selecting another kind of color silk thread for use is the parallel of foundation tissue and pattern part intermediate supports layer tissue.
7. a kind of preparation method of weaving color double-face symmetrical pattern jacquard fabric according to claim 5, it is characterized in that described weaving prepare to comprise that the silk thread of selecting at least a dyeability for use is the parallel of the two sides textura epidermoidea of described pattern part that the silk thread of selecting another kind of dyeability for use is warp, the parallel of the intermediate supports layer tissue of foundation tissue and pattern part.
8. a kind of preparation method of weaving color double-face symmetrical pattern jacquard fabric according to claim 7 is characterized in that described finished product making comprises that also the product that will be made into is through one-bath dyeing.
9. according to claim 6 or 8 described a kind of preparation methods of weaving color double-face symmetrical pattern jacquard fabric, it is characterized in that described looming weaving comprises the edge of pattern part two sides textura epidermoidea and the imitative Ke limit consolidation process between the foundation tissue, form from lock seaming, wherein, salty flat tissue is altogether adopted on imitative Ke limit.
10. a kind of preparation method of weaving color double-face symmetrical pattern jacquard fabric according to claim 9 is characterized in that described finished product makes the semi-finished product fabric that comprises behind the machine down and prune arrangement.
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