CN107740215B - One time weaving can down-filling eiderdown quilt shell and its production method - Google Patents
One time weaving can down-filling eiderdown quilt shell and its production method Download PDFInfo
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- CN107740215B CN107740215B CN201710842068.8A CN201710842068A CN107740215B CN 107740215 B CN107740215 B CN 107740215B CN 201710842068 A CN201710842068 A CN 201710842068A CN 107740215 B CN107740215 B CN 107740215B
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D3/00—Woven fabrics characterised by their shape
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/06—Bed linen
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Abstract
It can down-filling eiderdown quilt shell and production method the invention discloses weaving, it is equipped based on existing weaving, pass through the information hierarchy of fabric structure and eiderdown quilt shell product designing technique, layer stereo structure is produced with loom, one-pass molding directly weaves eiderdown quilt shell structure, the links such as most cutting, splicing, sewing in existing eiderdown quilt shell production method are saved, the standardization level of product is improved, significantly improves production efficiency.
Description
Technical field
The present invention relates to home textile weaving technology fields, can down-filling eiderdown quilt shell and its life more particularly to a weaving
Production method.
Background technique
Weaving technology is that finished product can be made directly to produce from machine with three-dimensional, complete modeling structure
The technology come.A current weaving technology obtains more mature application in knitting field, is widely used in socks, plasticity
The fields such as underwear, professional motion dress ornament.The technology eliminates work consuming, time-consuming cutting, splicing, sewing work in finished product manufacture link
Sequence, directly weaving ready-made clothes.
The process that existing eiderdown quilt shell manufactures link is more, long flow path, complex process, especially lining box like structure
Product, processing technology be first designed according to product design scheme production or purchase anti-plumage face material, then fabric is cut out
It cuts, lockstitch a border, two shell fabrics sew up lining respectively, then lining is docked and is sutured, and form box like structure, take time and effort, and make hardly possible
Spend larger, the box like structure of especially some products is that the fabric individually cut apart with a knife or scissors is put together, and cloth cuts out that splicing difficulty is big, work
Skill requires high, and cloth wastage is big, due to being limited by the traditional operations processing method such as cutting, splice, sew, existing natural feather
A large amount of manpowers are expended by shell processing technology, and labor cost is the weaving second largest cost of home textile industry, and recruitment is nervous asks
It inscribes generally existing in each eiderdown quilt manufacturing enterprise.
Weaving in knitting field is since the production of equipment, technique and eiderdown quilt shell is entirely different, also silk
Milli cannot directly marry again the production applied to eiderdown quilt shell without using for reference place.
Summary of the invention
The present invention provides a weaving aiming at above-mentioned defect can down-filling eiderdown quilt shell and its production
Method.The technical problem to be solved by the present invention is to overcome the limitations of existing eiderdown quilt shell design and manufacturing technology, provide one-pass molding
Directly weave the design and method for weaving of eiderdown quilt shell fabric construction.
A weaving of the invention can down-filling eiderdown quilt shell and its production method technical solution be a weaving
Can down-filling eiderdown quilt shell according to by the design size of shell fabric structure is designed as monolayer organization in marginal position, and stay
There is cutting line, is the multiple three-dimensional box like structure being divided by lining inside eiderdown quilt shell, is once knitted using existing fabric manufacture equipment
It makes and produces, cut by single-piece, obtain forming good, stable structure eiderdown quilt shell product.
Weaving can down-filling eiderdown quilt shell, including monolayer organization region, double-layered structure region and three-layer weave area
Domain, wherein by shell marginal position be monolayer organization;Region with lining is three-layer weave region, and lining is middle layer, lining
Upper and lower both sides are separately connected upper layer quilt cover and lower layer's quilt cover;Region except monolayer organization region and three-layer weave region is bilayer
Tissue regions, the upper layer and lower layer of double-layered structure are plain weave without decorative pattern, and the longitude and latitude yarn of upper layer and lower layer cloth cover is consistent, longitude and latitude
Consistent in density, and its longitude and latitude yarn count and thread count must reach enough fabric compactnesses, to have down-filling rear defence plumage, anti-chiseling down
Effect.
After down-filling under the support of natural feather, squeezing action lining perpendicular to upper layer and lower layer quilt cover.
Lining is plain weave, consistent with upper layer and lower layer cloth cover with yarn, is only the natural feather shape after limitation down-filling because of its effect
Body displacement, thread count are lower than upper layer and lower layer, wherein longitudinal lining two sides of three-dimensional box like structure are provided with down-filling hole, separately
Outside, outermost two longitudinal linings wherein can be not provided with down-filling hole for one.
It is monolayer organization by shell edge, wherein the cloth of single layer is in longitudinal (being longitudinal using the longest direction of length) both sides of the edge
Side texture, in addition opposite two sides are Fang Ping monolayer organization.
Weaving can its warp and weft of down-filling eiderdown quilt shell using Quality Pure Cotton Yarn Production or cotton and other fiber blend yarns.
Weaving can down-filling eiderdown quilt shell production method, step include: by shell product design, fabric
Organizational structure design, Product Process design and looming weaving, dyeing and finishing and finished product are processed, wherein loom used in looming weaving step
For air-jet loom in wide size, matched open device is dobbies or big jacquard.
The fabric structure design specifically:
(1) by the stereochemical structure of shell, converting the stereochemical structure to can be equipped analysis lining boxlike down-filling by conventional woven
The planar structure woven, and determine the number of plies of the planar structure different parts, and connection rule between layers;
(2) it determines the fabric tissue at each position in above-mentioned planar structure, determines the warp between the double-deck and each layer in multilayer position
Weft yarn arrangement ratio, and according to the regular organization chart for drawing out different parts of connection between layers;
(3) organization chart of different parts is spliced into complete fabric organization chart, and each area is calculated according to finished size
Complete warp and weft radical, the Weaving Cycle number of tract tissue complete Dobby Weave Design.
The Product Process design and looming weaving are specifically to be sewn into upper and lower two shell fabric and individual lining material
The traditional handicraft of stereochemical structure is converted into the technology mode that primary weaving is directly made into required stereochemical structure.
The Product Process design and looming weaving specifically:
(1) fabric specification is determined: first is that longitude and latitude yarn, identical as common process fabric yarn;Second is that bonded fabric tissue
Structure, which designs, determines that Density, a weaving fabric need to keep every layer of Density of upper and lower level and common process single layer
Fabric is consistent, and the density of double layer area is twice of single-layer fabric, and three layer regions are the close of two extraordinarily linings of single-layer fabric
Degree;
(2) looming weaving produces problem for high tightness high density fabric, knits preceding standard using " split axle production, sympodium use "
Standby technology and weaving Warp line optimisation technique are able to weaving, and " the split axle production, sympodium use " is i.e. total quantity of warps
It is divided into 1/2 or 1/3 progress warping, sizing, two or three beams of a loom is then merged into beam of a loom looming weaving again.
The dyeing and finishing processing method pretreatment procedure includes desizing, kiering or desizing, kiering, bleaching, and finishing process is done
Stentering forming, product are bleaching color or cotton this white (without bleaching), the smooth softness of cloth cover.
The design size is considered as weaving and shrinkage is processed in dyeing and finishing.
The invention has the benefit that compared with prior art, the present invention is woven one-shaping technique and eiderdown quilt shell
The combination of design innovation, possessed beneficial effect and chief value meaning are:
(1) key link of the invention is the design research and development of stereochemical structure man textile fabric, and what is completed is in eiderdown quilt shell
The primary weaving straight forming of lining box like structure the most complicated, can for the eiderdown quilt shell of lining box like structure design and
Production method provides new thinking and technical support;
(2) due to present invention eliminates work consuming in eiderdown quilt shell manufacturing process, time-consuming cutting, splicing lining, sewing up
Link can substantially reduce the production labor of eiderdown quilt shell manufacture, significantly reduce manufacturing cost, and solve traditional labor to a certain degree
The problem of dynamic intensity home textile manufacturing enterprise recruitment anxiety;
(3) this invention can significantly improve the production efficiency of eiderdown quilt shell manufacture link, improve the standardization journey of product
Degree, reduces cloth and cuts out splicing difficulty, can reduce the consumption of cloth to a certain extent;
(4) present invention is suitble to extensive industrial application, even overturns traditional eiderdown quilt shell manufacturing life to improving
Production mode has important value.
Detailed description of the invention:
Fig. 1 show the lining box like structure of eiderdown quilt shell of the present invention;
Fig. 2 show the Dobby Weave Design of the embodiment of the present invention 1;
Fig. 3 show the embodiment of the present invention by shell structure partially enlarged photo in kind;
Fig. 4 show the production of existing common process by shell lining pictorial diagram;
Fig. 5 is shown by shell neutrality lining structure schematic diagram.
In figure, 1-11 for fabric structure design in design section, 21 be upper quilt cover, and 22 be lateral lining, and 23 are
Lower quilt cover, 24 be down-filling hole, and 25 be longitudinal lining.
Specific embodiment:
For a better understanding of the present invention, below with specific example come the technical solution that the present invention will be described in detail, but this
Invention is not limited thereto.
Embodiment 1
Longitudinal direction as described below is to be longitudinal by the length direction of shell.
Weaving can down-filling eiderdown quilt shell, the warp thread for weaving eiderdown quilt shell cloth, weft yarn are all made of general comb
40 pure cotton beyber yarns.The warp count for weaving eiderdown quilt shell cloth is 266 pieces/inch, and weft count is 200/English
It is very little.The eiderdown quilt shell size is about 230 × 200cm, and the split for weaving eiderdown quilt shell cloth is 90 inches.
Weaving of this described kind can down-filling eiderdown quilt shell production method, step include: by shell product design,
Fabric structure design, Product Process design and looming weaving, dyeing and finishing and finished product processing.
(1) designed by shell product: for weaving of verifying can the design of down-filling eiderdown quilt shell and production technology to existing
The substitution effect of eiderdown quilt shell production technology, a weaving can down-filling eiderdown quilt shell be designed as common box-like lining natural feather
It is about 230 × 200cm by shell size by the common specification framework of shell, the quantity of down-filling bubble (box like structure) is 6 in eiderdown quilt shell
× 6, the height of vertical and horizontal lining is 1.6cm, and down-filling hole is symmetrically distributed in longitudinal lining two sides, and down-filling hole width is
8cm。
(2) fabric structure designs: to realize that (figure show a direction to the stereochemical structure of lining shown in Fig. 1
Lining structure), the Dobby Weave Design which corresponds to lining region is three-layer weave, middle layer group
It knits to form lining, is divided into longitudinal lining and lateral lining.
The middle layer two sides for forming lining are separately connected the upper and lower, and organization chart is as shown in Fig. 2, in addition to top in figure
11 regions outside, interweave with forming bilevel warp and weft group with solid lattice " █ " and space " " interlacing point in other regions
It knits, upper layer and lower layer are the plain weaves of same warp and weft ratio;Interweave with forming lining with cross "×" and space " " interlacing point
And lining is connect with upper and lower level and the warp and weft tissue of layer, three layers of upper, middle and lower of warp and weft ratio are followed successively by 5:1:5.
The tissue in longitudinal lining region is formed as 3 and 6 regions in Fig. 2, in the two regions, three layers of upper, middle and lower have been
Fully separating, the tissue that middle layer forms longitudinal lining is also plain weave intertexture rule.In the left side in the two regions, i.e., 1,2 and 5
Region, the weft yarn interlacing point for forming longitudinal lining are consistent with umbrella organisations' weft yarn characteristics of motion in these regions;In the two areas
The left side in domain, i.e., the region of 4,5 and 1, the lower-hierarchy weft yarn of the weft yarn interlacing point and these regions that form longitudinal lining, which moves, advises
Rule is consistent, that is, formed on the left of the middle layer of lining with the close binding of umbrella organisations and not with lower-hierarchy binding, right side and lower layer
Tissue tight's binding and not with umbrella organisations' binding.Similarly, the tissue in lateral lining region is formed as 8 regions in Fig. 2, is formed
Among lateral lining on the upside of layer tissue by the close binding of umbrella organisations in the design of movement of the warp rule and 9 regions and not with lower layer
Organize binding, the close binding of lower-hierarchy in downside and 7 regions and not with umbrella organisations' binding.In this way, just foring lining box
Shape structure, which shows as being formed lining middle layer on the cloth cover before down-filling is parallel with upper layer and lower layer, in plumage after down-filling
The middle layer that lining is formed under the support of suede, squeezing action is perpendicular to upper layer and lower layer.
Shown in Fig. 22 and 4 regions are the tissue regions to form down-filling hole, in the area longitudinal lining and lateral lining
Warp and weft do not interweave, formed and hold the down-filling hole that passes through of down filling pipe;11 regions are the corresponding monolayer organization by shell marginal position, main
Body is basket weave, in corresponding two intersection i.e. 10 positions by shell edge, forms cutting line by variation rib weave.
The selvage weave of whole fabric two sides is the basket weave of single layer, is correspondingly formed by the edge envelope of shell left and right ends
Mouthful.
(3) Product Process designs
According to a weaving can down-filling eiderdown quilt shell design size, the 3 and 5 of corresponding longitudinal direction lining in Fig. 2
Peak width is 1.6cm, since middle layer, the warp count in the two regions out to be separated are higher by 1/5 than other regions herein,
Its warp count is 320 inches, and other regions are 266 pieces/inch;8 peak widths of corresponding transverse direction lining are also 1.6cm,
Similarly the weft count in this region is higher by 1/5 than other regions, and weft count is 240 pieces/inch, and other regions are 200
Piece/inch.
2,4 peak widths in corresponding down-filling hole are 8cm;Remaining longitudinal portion 1,5 regions width be 24cm, lateral part
7, the length in 9 regions is 37cm;Correspondence is respectively 1cm in 10 two side lengths by 11 region of shell edge.
Through to split and spend rule are as follows: from the selvedge of left side, successively recycle 2 times by 1 to 6 region, be recycled to 5 regions the 3rd time
Until end, right side selvedge is connect;The Weaving Cycle rule of broadwise are as follows: successively recycled 3 times by the region 7-9, connect 11 regions.Just with this
6 × 6 down-filling bubbles (box like structure) can be marked off with lining in eiderdown quilt shell.
(4) looming weaving:
Weave a weaving can total quantity of warps needed for down-filling eiderdown quilt shell be 23940, warp thread, weft yarn are all made of
40 pure cotton beyber yarns of general comb.Since total quantity of warps is more than maximum root achieved by conventional production method Weaving prepartion equipment
Number, need to produce required beam of a loom in such a way that split axle sizing is then combined with beam of a loom, i.e., total quantity of warps be divided into 1/2 or 1/3 into
Then two or three beams of a loom are merged into beam of a loom looming weaving again by row warping, sizing., manufacture big for fabric compactness
Rub between warp thread serious problem in the process, Weaving prepartion sizing operation using " highly concentrated, high pressure, low viscous " process route,
Slurry with high-performance starch collocation PVA1799 and PVA205, sizing normally drives that speed is kept to stablize.
The embodiment produces on 280 type air-jet loom in wide size, for the feelings that the kind is big through latitudinal density, beating is difficult
The warp thread for weaving upper layer and lower layer cloth cover is respectively distributed on different heald frames by condition, difference control heald frame height.When weaving lower layer
When cloth cover, shed open is three parts of warp thread upper, and under, top line easily relaxes a warp thread, similarly, when weaving upper layer cloth cover at present
Layer warp thread easily relaxes.In this regard, the warp thread heald frame height for weaving upper layer cloth cover is reduced, under being tensed when cloth cover when being conducive to knit lower layer
Layer warp thread, the warp thread heald frame height for weaving lower layer for cloth cover improve, and tense top line when being conducive to knit upper layer when cloth cover, and cooperate
The back rest and warp stop frame position optimization improve average tension on warp when opening every time.
(5) dyeing and finishing and finished product processing: the kind is pure white product, has only carried out singing in dyeing and finishing link, desizing, boil
Practice, bleaching, stentering forming then is carried out to fabric.By shell finished product processing link, fabric is cut apart with a knife or scissors along cutting wires,
It is separated into single by shell, in order to which product is both artistic and practical, edge hem seam is ordered, can be formed and meet once knitting for design requirement
Cause type can down-filling eiderdown quilt shell.Fig. 3 show the embodiment of the present invention by shell structure partially enlarged photo in kind (to clap
According to clear, placed black book after lining), as shown in the figure 21 is by the i.e. upper quilt covers in shell surface material upper layer, 22 for lateral lining (i.e.
Local middle layer), 23 is, by shell surface material lower layer, 24 are down-filling hole, and 25 be longitudinal lining (i.e. local middle layer).Fig. 4 is shown
The production of existing common process by shell lining pictorial diagram.
This example specific embodiment cannot function as limiting the scope of the invention, for the technology of the art
For personnel, any alternate modification or transformation made to embodiment of the present invention are fallen within the scope of protection of the present invention.
Place is not described in detail by the present invention, is the well-known technique of those skilled in the art of the present technique.
Claims (5)
1. weaving can down-filling eiderdown quilt shell, which is characterized in that including monolayer organization region, double-layered structure region and three
Layer tissue region, wherein by shell marginal position be monolayer organization;Region with lining is three-layer weave region, during lining is
Interbed, lining are separately connected upper layer quilt cover and lower layer's quilt cover in both sides up and down;Except monolayer organization region and three-layer weave region
Region is double-layered structure region, and the upper layer and lower layer of double-layered structure are plain weave without decorative pattern, and the longitude and latitude of upper layer and lower layer cloth cover is used
Yarn is consistent, and thread count is consistent;
According to by the design size of shell, fabric structure is designed as monolayer organization in marginal position, and there are cutting line, plumages
Suede is the multiple three-dimensional box like structure being divided by lining inside shell, is once weaved and is produced using existing fabric manufacture equipment, passed through
Single-piece is cut, and obtains forming good, stable structure eiderdown quilt shell product;
Weaving can down-filling eiderdown quilt shell production method, step include: by shell product design, fabric tissue
Structure design, Product Process design and looming weaving, dyeing and finishing and finished product processing, wherein loom used in looming weaving step is width
Width air-jet loom, matched open device are dobbies or big jacquard;
The fabric structure design specifically:
(1) by the stereochemical structure of shell, converting the stereochemical structure to can be woven analysis lining boxlike down-filling by conventional woven equipment
Planar structure, and determine the planar structure different parts the number of plies, and between layers connection rule;
(2) it determines the fabric tissue at each position in above-mentioned planar structure, determines the warp and weft between the double-deck and each layer in multilayer position
Arrangement ratio, and according to the regular organization chart for drawing out different parts of connection between layers;
(3) organization chart of different parts is spliced into complete fabric organization chart, and each region group is calculated according to finished size
Complete warp and weft radical, the Weaving Cycle number knitted complete Dobby Weave Design;
The Product Process design and looming weaving are that upper and lower two shell fabric and individual lining material are specifically sewn into solid
The traditional handicraft of structure is converted into the technology mode that primary weaving is directly made into required stereochemical structure;
The Product Process design and looming weaving specifically:
(1) fabric specification is determined: first is that longitude and latitude yarn, identical as common process fabric yarn;Second is that bonded fabric institutional framework
It designs and determines that Density, a weaving fabric need to keep every layer of Density of upper and lower level and common process single-layer fabric
Unanimously, the density of double layer area is twice of single-layer fabric, and three layer regions are the density of two extraordinarily linings of single-layer fabric;
(2) looming weaving produces problem for high tightness high density fabric, using the Weaving prepartion skill of " split axle production, sympodium use "
Art and weaving Warp line optimisation technique, are able to weaving, and " the split axle production, sympodium use " is divided into total quantity of warps
1/2 or 1/3 carries out warping, sizing, two or three beams of a loom are then merged into beam of a loom looming weaving again.
2. a weaving according to claim 1 can down-filling eiderdown quilt shell, which is characterized in that in natural feather after down-filling
Lining is perpendicular to upper layer and lower layer quilt cover under support, squeezing action.
3. a weaving according to claim 1 can down-filling eiderdown quilt shell, which is characterized in that lining is plain weave group
It knits, consistent with upper layer and lower layer cloth cover with yarn, thread count is lower than upper layer and lower layer, and lining is divided into longitudinal lining and lateral lining,
In, longitudinal lining two sides of three-dimensional box like structure are provided with down-filling hole.
4. a weaving according to claim 1 can down-filling eiderdown quilt shell, which is characterized in that by shell edge be single layer
Tissue, wherein longitudinal both sides of the edge are the selvage weave of single layer, in addition opposite two sides are Fang Ping monolayer organization.
5. a weaving according to claim 1 can down-filling eiderdown quilt shell, which is characterized in that the primary weaving at
Type can its warp and weft of down-filling eiderdown quilt shell using Quality Pure Cotton Yarn Production or cotton and other fiber blend yarns.
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CN109371531A (en) * | 2018-12-25 | 2019-02-22 | 淄博银仕来纺织有限公司 | A kind of seamless eiderdown shell fabric structure of three-layer stereo and preparation method thereof |
CN110004559A (en) * | 2019-04-26 | 2019-07-12 | 深圳市富安娜家居用品股份有限公司 | A kind of production method of the seamless anti-velvet fabric of double-layer weaving |
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CN2279122Y (en) * | 1996-09-17 | 1998-04-22 | 张瑞河 | Down & silk-cotton quilt |
CN201727212U (en) * | 2009-12-30 | 2011-02-02 | 浙江阿思家居室用品有限公司 | Double-layer upright lining quilt |
CN102529199B (en) * | 2010-12-30 | 2015-01-21 | 李亦立 | Insulating Product And Its Manufacturing Method |
CN103395231A (en) * | 2013-07-16 | 2013-11-20 | 苏州市富达化纤印染有限公司 | Cloth for making down coat |
KR101446266B1 (en) * | 2014-04-16 | 2014-10-01 | 주식회사히코 | Down pack, down products using the same and method for manufacturing thereof |
CN103952837A (en) * | 2014-05-19 | 2014-07-30 | 烟台宋和科技股份有限公司 | Weaving method for integrally formed textile and textile woven by method |
TWI592532B (en) * | 2015-05-13 | 2017-07-21 | 立紡實業有限公司 | Downproof double layer fabric |
CN205115746U (en) * | 2015-05-25 | 2016-03-30 | 东丽纤维研究所(中国)有限公司 | Three -dimensional fabric |
KR20170100955A (en) * | 2016-02-26 | 2017-09-05 | (주)영보월드와이드 | Tube-type woven fabric for seamless and its use using the same |
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Inventor after: Zhang Hongxia Inventor after: Lv Zhijia Inventor after: Ding Jili Inventor after: Ma Guixia Inventor after: Ren Changyou Inventor before: Lv Zhijia |