TWI635202B - Method for sewing integrated textiles by silk flower textile machine and product thereof - Google Patents

Abstract

The invention relates to a method for sewing an integrally formed textile of a silk weaving machine, comprising the following steps: a preparation step, a silk textile forming step, a forming textile separating step and a textile ironing step, which can be formed by the aforementioned method a woven fabric comprising a base yarn and a plurality of textiles joined to the base yarn by at least one woven contour; the present invention is capable of integrally forming the woven fabric through a crepe spinning machine, and is easily cut by each The weaving contour makes the woven fabric separate a plurality of textiles, and each textile is an integrally formed textile, and the subsequent need of no further stitching can greatly improve the efficiency of textile production.

Description

Method for sewing integrated textiles by silk flower textile machine and product thereof

The present invention relates to a textile process, and more particularly to a method of sewing an integrally formed textile of a crepe textile machine and an article thereof.

The existing textile manufacturing process has already entered a fairly mature industrial production mode. Taking the common clothing production mode as an example, the designer first selects the clothing type design, and then selects the appropriate fabric according to the appropriate pattern. After the fabric, please specially ask the staff to carefully do the action on the flowers, but often in order to waste more cloth and time on the flowers, before the cloth is cut, it is necessary to go through the process of loose cloth, pull the cloth apart for a while, wait for The fabric can be cut and retracted, and the various fabrics can be cut according to the pattern desired in the layout design. The large-scale cutting machine can cut multiple pieces of fabric in various parts of the garment or cut it manually. The cutting process needs to be experienced. The skilled hand performs the cutting action according to the arranged clothes type. If the knife is unstable, the fabric is easily damaged. Finally, the fabrics of various parts are separately sewn into pieces by the sewing machine through manual or automatic sewing. Figure 10, Figure 11 shows a garment 30 in which the stitching is used to join the parts of the garment in a divisional manner. Need a stitch and a stitch to stitch the fabric together, the fine details not only need technology, but also need endurance and eyesight. If the inexperienced personnel have the wrong part of the car, it is necessary to remove the line and reload the car, which will seriously affect the entire assembly line. schedule.

Therefore, through the aforementioned sewing process, the joints 31 formed by the sutures are generated at the joints of the fabrics inside the garment 30. As shown in FIG. 12, the joints 31 are respectively composed of two The sutures respectively straddle and surround the woven structure formed by at least two pieces of fabric, and some clothing such as a T-Shirt can also be printed on the front side of the garment by inkjet stamping, silk weaving or color printing. Forming the pattern, and finally passing through the garment inspection, packaging and storage, complete the entire production process.

However, due to the different layouts, fabric materials or sewing techniques, the production of existing garments is not easy to replace the existing production mode through fully automated production, resulting in the current garment manufacturing process in fabric cutting and sewing. In view of the high cost, the inventors believe that the existing clothing production process is really necessary.

In order to solve the problem that the existing textiles still need to be cut into fabrics after the fabric is cut in the production process, the main purpose of the present invention is to provide a method for sewing an integrally formed textile of a silk textile machine and a product thereof. The invention comprises the steps of: forming an integrally formed woven fabric through a crepe spinning machine, and forming a base yarn directly on the woven fabric and a plurality of textiles connected to the base yarn by a weaving contour, and the textile and the base can be cut through the shear woven contour. The yarn is separated, and each textile is a complete textile, so the subsequent production of the textile can be completed without further sewing work.

The technical means used in the present invention is to provide a method for sewing an integrally formed textile by a silk weaving machine, comprising: a preparation step comprising a plate type selection program and a fabric selection program, the type selection program is in accordance with the expected production. The textile version is input to a crepe textile machine, and the fabric selection program selects the fabric material expected to be produced according to the selection procedure of the stencil; the stencil textile forming step is performed according to the type entered by the selection type selection program. a bottom yarn spinning operation and a seam knitting operation, wherein the yarn spinning operation is formed by interlacing two or more warp and weft threads selected by the fabric selection program at one end from the one end, respectively. a two-layer fabric in which the two-layer fabric forms one or more weaving contours in which the two fabrics are interwoven, and the one or more weave contours are each warp and weft of two or more fabrics. a single-layer multi-strand structure formed by interlaced weaving; a forming textile separating step by a shearing means from the one or more weaving contour outer circumferences Separating at least a textile.

The technical means used in the present invention is to provide an integrally formed textile article comprising a base yarn and more than one weave contour of the base yarn, the base yarn comprising warp yarns respectively having two sets of braided structures and The two base layers formed by the weft interlacing, the one or more weaving contours have a stitch layer which is continuously interlaced by the warp threads and the weft threads of the two base layers and has a single-layer multi-strand structure.

The technical means utilized by the present invention is to provide an integrally formed textile article comprising two base layers and a hollow panel surrounded by more than one woven contour, the two base layers being composed of two sets of woven structures having different woven structures. The line and the weft are interlaced, and the one or more weaving profiles have a stitch layer which is woven by the warp threads and the weft threads of the two base layers and which is a single-layer multi-strand structure.

The invention utilizes the method and the product for sewing the integrally formed textile by the provided weft spinning machine, and the obtained enhancements include: 1. The method for sewing the integrally formed textile through the weft spinning machine of the invention can be directly formed by the weaving machine. A woven fabric made of two or more layers of fabric, a plurality of textiles are formed on the woven fabric, and as long as the textile is cut and separated from the woven fabric, the textile can be formed into one piece, and there is no need to pass through the front. The cutting of multiple pieces of fabric, as well as the subsequent beautiful sewing work in special parts, can complete the production of textiles, which can greatly reduce the cost of manual use and production. 2. The woven fabric made by the invention does not need to purchase a large-scale cutting machine to separately cut the fabrics of various parts on the textile, and only needs to directly cut the woven contour of the woven fabric with scissors or a blade to separate the textile from the woven fabric. To lower the threshold of the cutting process, it is also possible to deal with this segment to reduce the production load. 3. The woven fabric made by the present invention can use the reinforced seam to prevent the fabric from being broken due to movement or pulling, and the knitting method of the woven contour can be set according to requirements.

In order to be able to understand the technical features and practical functions of the present invention in detail, it can be implemented in accordance with the contents of the specification, and further illustrated in the preferred embodiment as illustrated in the following:

The invention relates to a method for sewing an integrally formed textile of a silk weaving machine and a product thereof. Referring to the preferred embodiment of Fig. 1, the method comprises the following steps: a preparation step S1, a silk textile forming step S2, a molding The textile separating step S3 and a textile ironing step S4.

The preparation step S1 includes a plate type selection program S11 and a fabric selection program S12, and the type selection program S11 is produced by the manufacturer according to the expected textile pattern by fabric drawing and organization design and then combining the flower pattern. The weaving program is input into the operation program of a textile machine (not shown). The fabric is selected according to the program S12. The selection method S11 selects the material of the fabric to be produced. The material can be selected from various textile materials such as natural. Fiber, natural polymeric fiber, recycled fiber, synthetic polymeric fiber, monofilament fiber yarn, elastic fiber yarn, molten yarn or combination thereof or functional yarn (such as UV resistant yarn, antibacterial yarn, warm yarn) Wire, moisture-conductive yarn, conductive metal yarn, luminous yarn, light-storing yarn, etc. or other fiber raw materials that can be applied to silk textile.

The stencil forming step S2 is followed by the preparation step S1, and the crepe spinning machine performs a bottom spinning operation S21 and a seam knitting operation S22 according to the pattern input by the stencil selection program S11. And a surface pattern knitting operation S23, as shown in FIG. 2, a knitting fabric T integrally formed by the above-described work, as shown in FIG. 2 and FIG. 3, in the bottom yarn spinning operation S21, the silk flower The textile machine is woven by one end of the warp and weft selected by the fabric selection program S12 to form a base yarn B, which comprises two bases formed by interlacing warp and weft which are respectively different in two sets of woven structures. Layer 10.

As shown in FIG. 2 and FIG. 4, the seam knitting operation S22 is set according to the pattern selection program S11, and one or more weaving contours 11 are formed on the base yarn B, and the one or more weaving contours 11 are Forming a closed, such as a single-layer multi-strand structure on the woven fabric T, or partially enclosing a contour such as a double-layer multi-strand structure, and sealing the two base layers 10, the one or more woven contours 11 having a stitching layer 110, which is a single-layer multi-strand structure in which the warp threads and the weft threads of the two base layers 10 continue to be interlaced, and preferably, in the embodiment, the fabric T is made through the seam weaving operation S22. Forming a plurality of woven contours 11 and sequentially arranging them, each of the woven contours 11 is a generally common garment contour, and the base yarn B forms a closed two sleeves, an upper body and a hem portion, or each of the woven contours 11 can also form a closed and unclosed space structure on the base yarn B to form a common clothing outline, such as: two sleeves of the garment, the upper body and the hem, or can also be used for the opening and bottom of the bag, the tie Double-layer space structure, etc.

As shown in FIG. 2 and FIG. 5, the surface pattern knitting operation S23 is set according to the pattern selection program S11, and one or more patterns 12 having a specific contour are formed on either surface of the base yarn B, and the one or more patterns are formed. The 12 series is formed by a structure in which each warp of any base layer 10 overlaps with each weft, and the woven structure of the one or more patterns 12 is the same as or different from the woven structure of any of the base layers 10 of the base yarn B. Since the pattern has been considered at the time of setting, there is no need to follow the procedure for the flower.

As shown in FIG. 2 and FIG. 6, the forming textile separating step S3 is continued after the stencil forming step S2, and is separated from the outer periphery of the woven contour 11 of the woven fabric T by a shearing means S31. The cutting means S31 can be performed by a general scissors, a cutting machine or a blade cutting method, and a plurality of textiles T1 are separated from the base yarn B of the woven fabric T by the shearing means S31, as shown in FIGS. 7 and 8. Preferably, each textile T1 comprises two layers of the base layer 10 and a hollow cloth surrounded by the woven contour 11. The textile T1 of the embodiment is a closed cloth of a T-shirt shape.

As shown in FIG. 1 , FIG. 7 and FIG. 8 , after the textile finishing step S4 continues the step of separating the shaped textiles S3 , the textile T1 is first ironed by a textile ironing means S41, and then the textile T1 is further processed. After the inner side is turned from the inner side to the outer side to make the textile flat, the textile ironing means S41 can be manually ironed, automatically ironed or steamed, and then passed through a textile opening operation S42, and the user only needs to After the textile T1 is removed from the woven contour 11 of the cuff, the neckline and the hem opening, only a small portion of the beautiful stitching is required, and at least 80% of the sewing work can be reduced, and the finished textile T1 forms the final finished product.

The invention can also be applied to various kinds of textile products such as common neckties, bundle pockets, tote bags, shopping bags, masks, pants, clothing, bedding, etc., and various textile products can be two or more layers. The fabric can be applied to the process of the present invention with a single fully enclosed or partially closed weave profile. The manufacturer only needs to set the layout and the stitching profile according to the requirements, and then separate the textile T1 from the textile T to complete the process smoothly. produce.

The invention eliminates the need to cut through a plurality of pre-clothes, and subsequently completes the work of beautiful sewing in a special part, and can complete the production of textiles, which can greatly reduce the cost of manual use and production, and saves the tradition. In the sewing operation, the flower, the loose cloth, the cloth cutting and even the inspection process can also save a lot of labor costs, mechanical investment costs or material waste, and there is no need to purchase a large cutting machine to separately cut the fabrics on the textile parts, only The woven contours 11 of the woven fabric T need to be directly cut by scissors or blades, and one or more textiles T1 can be separated from the base yarn B of the woven fabric T, so that the threshold of the cutting process can be lowered, and the manufacturer can also The molding textile separation step S3 is independently produced separately, and the production load can be greatly reduced, and the manufacturing threshold can be reduced, so that the fabric produced by the patent can be handed over to the disadvantaged groups in the society who need help, and social responsibility is also Because the manufacturing threshold is reduced, there is no need to move jobs abroad to find labor-saving country foundries, and save both sides. Freight costs and the huge cost of overseas factories to provide more work opportunities for people to be.

The stencil design of the present invention can be further reinforced with a double-layered porous woven flat weave structure, wherein the outer layer structure is woven by a weaving woven fabric, wherein the leno weave structure is formed to have a window opening adjustment at an appropriate part of the human body. The function of human body temperature and humidity makes its products more innovative in terms of function and demand in addition to the innovative advantages in the process.

The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any one of ordinary skill in the art can use the present invention without departing from the technical features of the present invention. Equivalent embodiments of the local changes or modifications made by the disclosed technology are still within the scope of the technical features of the present invention.

S1‧‧‧Preparation steps
S11‧‧ version selection procedure
S12‧‧‧ fabric selection program
S2‧‧‧ silk flower forming step
S21‧‧‧ bottom yarn spinning operation
S22‧‧‧Sew seam knitting
S23‧‧‧Surface pattern weaving
S3‧‧‧Forming textile separation steps
S31‧‧‧ cutting means
S4‧‧‧Textile finishing steps
S41‧‧‧Textile ironing method
S42‧‧‧Textile opening operation
10‧‧‧ basal layer
11‧‧‧Weaving contour
110‧‧‧Sewing layer
12‧‧‧ pattern
T‧‧‧ woven fabric
B‧‧‧base yarn
T1‧‧‧Textiles

1 is a manufacturing flow diagram of a preferred embodiment of the present invention. Figure 2 is a schematic illustration of the manufacturing process of a preferred embodiment of the present invention. Figure 3 is a schematic cross-sectional view showing a base yarn of a preferred embodiment of the present invention. Figure 4 is a schematic cross-sectional view of a base yarn and a woven contour of a preferred embodiment of the present invention. Figure 5 is a schematic cross-sectional view showing a preferred embodiment of the present invention. Figure 6 is a schematic illustration of the manufacturing process of a preferred embodiment of the present invention. Figure 7 is a schematic view showing the appearance of a textile according to a preferred embodiment of the present invention. Fig. 8 is a schematic view showing the appearance of a textile in which the inside is everted after the preferred embodiment of the present invention. Fig. 9 is a schematic view showing the appearance of the existing clothes. Fig. 10 is a schematic view showing the appearance of the existing clothes after the inside is turned outward. Figure 11 is a schematic cross-sectional view of a seam of a conventional garment.

Claims (9)

A method for sewing an integrally formed textile by a silk weaving machine comprises: a preparation step comprising a version selection procedure and a fabric selection program, the selection procedure is in accordance with an expected textile version and input to a silk textile Machine, the fabric selection program selects the fabric material expected to be produced according to the selection procedure of the pattern; a step of forming the textile textile, which performs a bottom spinning operation and a seam according to the pattern input by the selection type selection program In the weaving operation, the weft spinning operation is performed by interlacing two or more warp and weft threads selected from one end by the fabric selection program at one end to form two layers of fabric separated from each other. The two-layer fabric forms one or more weaving contours interlaced with the two fabrics, and the one or more weave contours are single-layer multi-strand structures formed by interlacing the warp threads and the weft threads of the two or more fabrics. And a forming textile separating step of separating at least one textile from the outer periphery of the one or more woven contours by a shearing means. The method for sewing an integrally formed textile of the stencil spinning machine according to claim 1, further comprising the step of embossing the woven fabric to form at least one pattern of a specific contour on the surface of the woven fabric. The woven structure of the pattern is the same as or different from any of the cloth woven structures. The method for sewing an integrally formed textile of a crepe textile machine according to claim 1 or 2, further comprising a textile ironing step, wherein the at least one textile is first subjected to ironing on the outside, and then the textiles are turned from the inside to the outside for the inner side. hot. A method of sewing an integrally formed textile by a silk weaving machine as claimed in claim 3, wherein the shearing means is a general scissors, a cutting machine or a blade cutting. An integrally formed textile article, the woven fabric formed by the method of any one of claims 1 to 4, comprising a base yarn and a woven contour of the base yarn, the base yarn comprising There are two base layers formed by interlacing warp and weft threads respectively having two different weaving structures, and the one or more weaving contours have a woven interlacing from each warp and each weft of the two base layers and are single A layer of multi-strand stitching. An article for forming a textile article according to claim 5, wherein the base yarn is formed with a plurality of woven contours arranged at intervals. An article for forming a textile article according to claim 5, wherein any surface of the base yarn forms one or more patterns having a specific contour, and the weaving structure of the one or more patterns is woven with any of the base layers of the base yarn. The structure is the same or different. An integrally formed textile article, the textile formed by the method of any one of claims 1 to 4, comprising a base layer and a hollow panel surrounded by more than one woven contour, the two The base layer is formed by two sets of warp and weft interlacing with different weaving structures, and the one or more weaving contours have a continuous multi-strand structure of each warp and each weft of the two base layers. The stitching layer. The article of claim 8, wherein the one or more woven contours combine the two substrate layers to form a closed or partially closed contour.