CN103952837A - Weaving method for integrally formed textile and textile woven by method - Google Patents
Weaving method for integrally formed textile and textile woven by method Download PDFInfo
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- CN103952837A CN103952837A CN201410211130.XA CN201410211130A CN103952837A CN 103952837 A CN103952837 A CN 103952837A CN 201410211130 A CN201410211130 A CN 201410211130A CN 103952837 A CN103952837 A CN 103952837A
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Abstract
The invention discloses a weaving method for an integrally formed textile. The weaving method comprises the following steps of (1) completing a shape design for a product in computer-aided design software, designing a single-layer tissue technology at a sewn position of the product, designing a multi-layer tissue technology at a hollow position of the product, and designing a fleuron technology of each layer according to patterns of each layer; (2) outputting the technological designs to an electronic control system, and using the electronic control system to control a jacquard and a loom of a weaving system to weave and jacquard weave, wherein in the weaving process of the loom, all layers are woven together by interweaving warp yarns and weft yarns at the sewn position according to the shape of the product, and an independent layer is formed by using the warp yarns and the weft yarns at the hollow position. By the weaving method for the integrally formed textile, the textile can be formed by one step, the efficiency is improved and the cost is reduced.
Description
Technical field
The present invention relates to a kind of weaving method and fabric of fabric, relate to specifically a kind of woven fabric of this employing the method for weaving method of integrated molding fabric.
Background technology
In conventional method, to obtain the fabric of moulding, first will weave cloth, then select suitable cloth, cloth is carried out just obtaining through sewing up after cutting.Above-mentioned conventional method, step is various, expects that from cloth forming fabric need pass through multiple working procedure, and the costs such as artificial, logistics, packaging are very high, and the style of forming fabric or design be while needing change, and its production cycle is tediously long, causes production efficiency not high.
Summary of the invention
Primary and foremost purpose of the present invention is to provide a kind of weaving method of integrated molding fabric, and it can obtain forming fabric by one-step shaping, raises the efficiency, reduces costs.
Another object of the present invention is fabric, its can one-step shaping obtain, wear more comfortable, and suture location is sewed up evenly, intensity greatly, cracky not.
To achieve these goals, technical solution of the present invention is: the weaving method of integrated molding fabric, comprise the steps: that (1) completes the shape design of product in computer aided design software, in the suture location design monolayer organization technique of product, in the hollow Position Design multilayer tissue technique of product, according to the design technique of every layer of the design of every layer, (2) export above-mentioned technological design to electronic control system, the weave cotton cloth jacquard of system of electronic control system control, loom is weaved, jacquard weave, loom is in weaving process, according to the shape of product, utilize interweaving of warp thread and weft yarn that each layer is woven in together in suture location, utilize warp thread and weft yarn to form independent stratum in hollow position.
The weaving method of integrated molding fabric of the present invention, wherein, in described step (2), while relating to multilayer technology position, according to order from top to bottom, the weft yarn of the first latitude and the warp thread of ground floor interweave and form ground floor fabric, the warp thread of all lower floors is all walked low level at this latitude, the weft yarn of the second latitude and the warp thread of the second layer interweave and form second layer fabric, its ground floor warp thread is all walked a high position, its the 3rd layer of warp thread all walked low level, the warp thread of the weft yarn of the 3rd latitude and the 3rd layer interweaves and forms treble cloths, first, second layer warp thread is all walked a high position, the formation of quadruple cloth is analogized according to above-mentioned, after orlop fabric completes, starting circulation from ground floor again weaves.
The weaving method of integrated molding fabric of the present invention, wherein, every layer of each layer of fabric of the described hollow position woven through close, the number of plies and suture location through close pass is always: every layer through close=always through close/number of plies, total filling density of described suture location is consistent with the filling density of each layer of fabric of hollow position.
The present invention adopts the woven fabric of above-mentioned weaving method, and described fabric comprises hollow position and utilize warp thread, the weft yarn suture location forming that interweaves, and described hollow position comprises the independent stratums that some layers is separate.
The present invention adopts the woven fabric of above-mentioned weaving method, every layer of described each independent stratum number of plies through close, independent stratum and suture location through close pass be always: every layer through close=always through close/number of plies, total filling density of described suture location is consistent with the filling density of the each independent stratum in hollow position.
Adopt after such scheme, owing to completing shape design and monolayer organization's technique of product in the weaving method of integrated molding fabric of the present invention in software, after multilayer tissue's technique, electronic control system can be controlled the jacquard of the system of weaving cotton cloth, loom is weaved, jacquard weave, stitching link in conventional method is realized by monolayer organization's technique, can complete more than 80% even 100% stitching work, one step obtains finished product or semi-finished product, with first selection in traditional handicraft, transport cloth, cutting again, make and compare, operation greatly reduces, reduce cost of labor, logistics cost, enhance productivity, and employing traditional handicraft, newly-designed product goes on the market from drawing a design to be needed for a long time, adopt weaving method of the present invention, can shorten the Time To Market of new product.
Fabric of the present invention, due to it comprise hollow position and utilize warp thread, weft yarn interweave form suture location, therefore can a step obtain finished product or semi-finished product, with in traditional handicraft, first select, transport cloth, then cutting, make and compare, operation greatly reduces, reduce cost of labor, logistics cost, enhance productivity, and suture location is sewed up evenly, intensity greatly, cracky not, such fabric dress is also more comfortable.
Brief description of the drawings
Fig. 1 is that the two layers of tissue of the upper and lower layer fabric in the weaving method of integrated molding fabric of the present invention is closed figure;
Fig. 2 is the weaving method fabric organization chart at the middle and upper levels of integrated molding fabric of the present invention;
Fig. 3 is layer fabric organization chart in the weaving method of integrated molding fabric of the present invention.
Detailed description of the invention
The weaving method of integrated molding fabric of the present invention, taking quilt cover as example, comprises the steps:
(1) shape that completes quilt cover in computer aided design software designs, computer aided design software can knit with Zhejiang University's line that CAD, Song and line are knitted CAD and other similar lines both domestic and external are knitted CAD, close Position Design monolayer organization technique in four side seams of quilt cover, reserve quilt cover opening, in the hollow Position Design multilayer technology in the centre of quilt cover, according to the design technique of every layer of the design of every layer;
(2) export above-mentioned technological design to electronic control system, the weave cotton cloth jacquard of system of electronic control system control, loom is weaved, jacquard weave, loom is in weaving process, according to the shape of quilt cover, utilize interweaving of warp thread and weft yarn that each layer is woven in together in four limit suture location, in centre, hollow position utilizes warp thread and weft yarn to form two-layer independent stratum, while relating to the multilayer technology position of quilt cover, according to order from top to bottom, the weft yarn of the first latitude and the warp thread of ground floor interweave and form ground floor fabric, and the warp thread of all lower floors is all walked low level at this latitude, and the weft yarn of the second latitude and the warp thread of the second layer interweave and form second layer fabric, ground floor warp thread is all walked a high position, the 3rd layer of warp thread all walked low level, as shown in Figure 1, is followed successively by from top to bottom the first latitude 11, the second latitude 12, the 3rd latitude 13, the 4th latitude 14, the 5th latitude 15, the 6th latitude 16, the 7th latitude 17, the 8th latitude 18, while knitting the first latitude 11, lower layer warp yarns A, B, C, D is low spot, now weft yarn only with top line 1, 2, 3, 4 interweave, and the first latitude top line is 1, 2, 3,4 fall, while knitting the second latitude 12, and top line 1, 2, 3, 4 are high point, now weft yarn only with lower layer warp yarns A, B, C, D interweaves, A, B, C falls, and D rises, identical with the first latitude warp thread situation while knitting the 3rd latitude 13, now top line 1, 2, 4,3 fall, the like, 8 latitudes are a circulation, form layer fabric tissue shown in upper layer of fabric tissue shown in Fig. 2 and Fig. 3, and upper strata is twill-weave once on three, and lower floor is also twill-weave once on three, if the 3rd layer in addition, the 4th layer, the warp thread of the weft yarn of the 3rd latitude and the 3rd layer interweaves and forms treble cloths, first, second layer warp thread is all walked a high position, the formation of quadruple cloth is analogized according to above-mentioned, starts circulation again and weaves, until complete whole quilt cover product after orlop fabric completes from ground floor, repetition above-mentioned steps (2) after a quilt cover completes, produces multiple quilt covers that link together,
(3) by machine under the multiple quilt covers that link together, last phase tidying ups such as washing, print, dye;
(4) adopt automatic cutter to determine single quilt cover, then at quilt cover opening part sewing zipper or padlock.
Adopt the weaving method of integrated molding fabric of the present invention, also can weave other products such as pillowcase or clothes, only need be in step (1), in computer aided design software, complete the shape design of pillowcase or clothes.
In order to meet every layer of thread density of product, pick count adopts many filling densities of loom function to realize, in the different piece of fabric, adopt different filling densities to weave, fabric is through close, for maximum two-layer fabrics, the woven of suture location always through close be every layer through close 2 times, every layer of each layer of fabric of hollow position through close, the woven of the number of plies and suture location through close pass is always: every layer through close=always through close/number of plies, filling density is owing to stopping rolling up the control of signal, after upper layer weft yarns is introduced, loom cloth-rolling system is failure to actuate, after lower floor's weft yarn is introduced, loom cloth-rolling system scrolling, accomplish that by such mode individual layer is consistent with the filling density of the consistent woven that is suture location of filling density of multilayer and the filling density of each layer of fabric of hollow position.
The present invention adopts the woven fabric of the weaving method of integrated molding fabric, its structure is described as an example of quilt cover example, quilt cover comprise hollow position and utilize warp thread, weft yarn interweave form suture location, hollow position is positioned at center, suture location is positioned at the periphery of hollow position, hollow position comprises two-layer separate independent stratum, every layer of each independent stratum number of plies through close, independent stratum and suture location through close pass be always: every layer through close=always through close/number of plies, total filling density of suture location is consistent with the filling density of the each independent stratum in hollow position.
It can also be other article such as pillowcase or clothes that the present invention adopts the woven fabric of the weaving method of integrated molding fabric.
The above embodiment is described the preferred embodiment of the present invention; not scope of the present invention is limited; design under the prerequisite of spirit not departing from the present invention; various distortion and improvement that the common engineers and technicians in this area make technical scheme of the present invention, all should fall in the definite protection domain of claims of the present invention.
Claims (5)
1. the weaving method of integrated molding fabric, it is characterized in that: comprise the steps: that (1) completes the shape design of product in computer aided design software, in the suture location design monolayer organization technique of product, in the hollow Position Design multilayer tissue technique of product, according to the design technique of every layer of the design of every layer, (2) export above-mentioned technological design to electronic control system, the weave cotton cloth jacquard of system of electronic control system control, loom is weaved, jacquard weave, loom is in weaving process, according to the shape of product, utilize interweaving of warp thread and weft yarn that each layer is woven in together in suture location, utilize warp thread and weft yarn to form separate independent stratum in hollow position.
2. the weaving method of integrated molding fabric as claimed in claim 1, it is characterized in that: in described step (2), while relating to multilayer technology position, according to order from top to bottom, the weft yarn of the first latitude and the warp thread of ground floor interweave and form ground floor fabric, the warp thread of all lower floors is all walked low level at this latitude, the weft yarn of the second latitude and the warp thread of the second layer interweave and form second layer fabric, its ground floor warp thread is all walked a high position, its the 3rd layer of warp thread all walked low level, the warp thread of the weft yarn of the 3rd latitude and the 3rd layer interweaves and forms treble cloths, first, second layer warp thread is all walked a high position, the formation of quadruple cloth is analogized according to above-mentioned, after orlop fabric completes, starting circulation from ground floor again weaves.
3. the weaving method of integrated molding fabric as claimed in claim 2, it is characterized in that: every layer of each layer of fabric of the described hollow position woven through close, the number of plies and suture location through close pass is always: every layer through close=always through close/number of plies, total filling density of described suture location is consistent with the filling density of each layer of fabric of hollow position.
4. adopt the arbitrary described woven fabric of weaving method of the claims 1-3, it is characterized in that: described fabric comprises hollow position and utilize warp thread, the weft yarn suture location forming that interweaves, described hollow position comprises the separate independent stratum of some layers.
5. fabric as claimed in claim 4, it is characterized in that: every layer of described each independent stratum number of plies through close, independent stratum and suture location through close pass be always: every layer through close=always through close/number of plies, total filling density of described suture location is consistent with the filling density of the each independent stratum in hollow position.
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| CN201410211130.XA CN103952837A (en) | 2014-05-19 | 2014-05-19 | Weaving method for integrally formed textile and textile woven by method |
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| CN201410211130.XA CN103952837A (en) | 2014-05-19 | 2014-05-19 | Weaving method for integrally formed textile and textile woven by method |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106777758A (en) * | 2016-12-30 | 2017-05-31 | 广州春晓信息科技有限公司 | Process data automatic analysis method and device |
| CN107740215A (en) * | 2017-09-18 | 2018-02-27 | 魏桥纺织股份有限公司 | One time weaving can fill suede eiderdown quilt shell and its production method |
| CN108823730A (en) * | 2018-08-06 | 2018-11-16 | 魏桥纺织股份有限公司 | Exempt from the seamless home textile external member and preparation method thereof of suture in a kind of three side |
| CN110258003A (en) * | 2019-07-01 | 2019-09-20 | 北京康姆特科技发展有限公司 | A kind of method for weaving of bind method for weaving and the revolving shell fabric of revolving shell fabric |
| CN111177810A (en) * | 2019-12-31 | 2020-05-19 | 南京玻璃纤维研究设计院有限公司 | Method and device for generating texture pattern of preform, electronic device and storage medium |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106777758A (en) * | 2016-12-30 | 2017-05-31 | 广州春晓信息科技有限公司 | Process data automatic analysis method and device |
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| CN108823730A (en) * | 2018-08-06 | 2018-11-16 | 魏桥纺织股份有限公司 | Exempt from the seamless home textile external member and preparation method thereof of suture in a kind of three side |
| CN110258003A (en) * | 2019-07-01 | 2019-09-20 | 北京康姆特科技发展有限公司 | A kind of method for weaving of bind method for weaving and the revolving shell fabric of revolving shell fabric |
| CN110258003B (en) * | 2019-07-01 | 2020-12-01 | 北京康姆特科技发展有限公司 | Top-sealing weaving method of rotary shell fabric and weaving method of rotary shell fabric |
| CN111177810A (en) * | 2019-12-31 | 2020-05-19 | 南京玻璃纤维研究设计院有限公司 | Method and device for generating texture pattern of preform, electronic device and storage medium |
| CN111177810B (en) * | 2019-12-31 | 2021-11-09 | 南京玻璃纤维研究设计院有限公司 | Method and device for generating texture pattern of preform, electronic device and storage medium |
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Application publication date: 20140730 |