CN108823730A - Exempt from the seamless home textile external member and preparation method thereof of suture in a kind of three side - Google Patents
Exempt from the seamless home textile external member and preparation method thereof of suture in a kind of three side Download PDFInfo
- Publication number
- CN108823730A CN108823730A CN201810882074.0A CN201810882074A CN108823730A CN 108823730 A CN108823730 A CN 108823730A CN 201810882074 A CN201810882074 A CN 201810882074A CN 108823730 A CN108823730 A CN 108823730A
- Authority
- CN
- China
- Prior art keywords
- external member
- home textile
- pillowcase
- quilt cover
- suture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/02—Bed linen; Blankets; Counterpanes
- A47G9/0238—Bed linen
- A47G9/0253—Pillow slips
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/02—Bed linen; Blankets; Counterpanes
- A47G9/0238—Bed linen
- A47G9/0261—Blanket or duvet enclosing covers, e.g. bag-like
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
Abstract
The present invention relates to the seamless home textile external members that suture is exempted from three sides of one kind, the home textile external member includes the quilt cover and pillowcase of sleeve-like structure, institutional framework, wherein upper layer fabric is figured texture weave, and lower layer's fabric is plain weave, and the position at external member edge interweaves the merging of upper and lower level fabric tissue for single layer, there are cutting lines between external member and external member, the present invention has gone the links such as a part of work consuming in home textile external member manufacturing process, time-consuming cutting, sewing, can substantially reduce production labor, reduces manufacturing cost；Home textile machining period 23% can be saved, home textile processing charges 20% are saved.
Description
Technical field
The invention belongs to weaving technology and the home textile technical fields of weaving, and are the seamless home textile external members that suture is exempted from three sides of one kind.
Background technique
Per capita consumption expenditure brought by sustainable growth with national economy it is continuous promoted, the continuous tune of consumption habit
Whole, consumption pattern continuous transformation, home textile product is from ordinary consumption product form to home life Cultural Elements and individual character
The element direction of change quietly changes.Family beautifies room, pursues health, the comfortable life style of fashion, expects fine new life
Demand the requirement of more Gao Gengxin is proposed to industry product.
Meanwhile existing spun articles processing method needs a large amount of cutting, flower pattern splicing, sewing link, personnel demand amount
Greatly, cloth wastage is big, and processing flow is long, and production cost, labor cost are high.Home textile industry there is an urgent need to being promoted or
Existing cooked mode is innovated, realizes the novel production model of short route, more ecological, environmental protective.
Summary of the invention
The purpose of type of the present invention is to provide a kind of novel, fashion home textile set aiming at the deficiencies in the prior art
Part, processing flow shorten, hence it is evident that save working hour, and can realize personalized customization.
The present invention is achieved by the following technical solutions：
The seamless home textile external member of suture is exempted from a kind of three side, quilt cover and pillowcase comprising sleeve-like structure, institutional framework, wherein face layer
Material is figured texture weave, and lower layer's fabric is plain weave, and the position at external member edge interweaves the merging of upper and lower level fabric tissue for single layer,
There are cutting lines between external member and external member.
Further, above-mentioned upper layer figured texture weave warp thread uses Quality Pure Cotton Yarn Production, and weft yarn is fine using tencel and original liquid coloring bamboo
Dimension；Lower layer's plain weave warp and weft is all made of Quality Pure Cotton Yarn Production.
Further, the quilt cover of above-mentioned home textile external member finished product is having a size of 220 × 240cm, and pillowcase is having a size of 44 × 66cm；At
Product fabric shrinks control through to 3.0%, broadwise 4.0%.
Further, according to home textile external member finished size and shrink Con trolling index, quilt cover woven fabric breadth is 98 inches, is cut
Line width is 1.1cm；Pillowcase woven fabric breadth is 118 inches, laterally opens fourth officer, and cutting line width is 0.8cm；Quilt cover and pillowcase
Warp count is 173 pieces/inch, and weft count is 260 pieces/inch.
Exempt from the preparation method of the seamless home textile external member of suture in above-mentioned three side of one kind, it is characterised in that：Include the following steps
Home textile quilt cover/pillowcase patterning design, organizational structure design, line weaving process design-sleeve structure weaving-dyeing and finishing processing, size control
System-home textile finished product processing.
Home textile quilt cover/pillowcase the patterning design includes graphics process and the design of computer line weaving process, processing, the figure
Shape is handled：Using Computer Image Processing software design the whole series home textile external member, which is even shone to pillowcase and quilt cover size
Then required pixel size adds frame and opens and cuts out line region, the single layer structure of corresponding external member marginal position, and saves as line
Sample file；The computer line weaving process design and processing：It is knitted in line and opens above-mentioned pillowcase and quilt cover grain pattern text in software respectively
Part carries out color separation processing, so that grain pattern file is divided into white shading, black side's point, yellow daisy pattern, indigo plant including frame
Four color of color frame, corresponding color number are No. 0-3, then save the file after color separation；Establish scale, then be set separately select color needle,
Left and right sides needle saves scale file, establishes tissue bank；The broadwise layered design method for being 2 according to latitude tuple, is set separately
Fabric tissue corresponding to assorted number, then saves as tissue library file in pattern line kind；The output of selection group weavy grain version, setting warp
Making number is 1, and latitude tuple is 2, and into number/latitude tuple, color number table corresponding with membership credentials is made, weight latitude 1/1 and 2/1 is set separately
Assorted number with fabric tissue corresponding relationship, then selection embroiders starting point, and starting point is the upper left corner, knits Software Create tissue by line
Then line version saves line version file；Plan of weave is converted by line version file, will check that errorless plan of weave exports as big jacquard
The jc5 file that can be read, and save.
The sleeve-like structure weaving：It is weaved on the big jacquard loom of wide cut jet, jc5 file is copied into jacquard weave electromechanics
Brain；It is designed according to wefting insertion, debugging optimization equipment main technologic parameters, weaving of driving.
The dyeing and finishing processing, size Control：Shell-like fabric is through desizing, kiering pre-treatment, direct stentering forming；Type-approval process
Middle pillowcase split control is at 110 inches, and at 92 inches, dyeing and finishing finished product shrinks to control to exist the control of quilt cover split：Through to≤3.0%, latitude
To≤4.0%.
The home textile finished product processing：Dyeing and finishing processing finished product cuts apart with a knife or scissors finished textile product along cutting line, is separated into single quilt cover
And pillowcase, ectonexine is turned over into set in bottom, in the bottom edge stitch the sole to the upper zipper of pillowcase and quilt cover, ironing can form and meet design requirement
Seamless pillowcase and quilt cover product.
The present invention is the combination of the processing of home textile short route and personalized designs innovation, its advantages and chief value meaning
It is：Compared with the processing of existing home textile, designing technique, a part of work consuming in home textile external member manufacturing process, time-consuming sanction are eliminated
It the links such as cuts, sew, production labor can be substantially reduced, reducing manufacturing cost；The manufacture of home textile kit product can be significantly improved
The production efficiency of link improves the standardization level of product, reduces cloth consumption.This kind of home textile external member processing method, can save
Home textile machining period 23% saves home textile processing charges 20%；It is personalized, differentiation that style can be created fast, at low cost
Flower pattern customization may be implemented in home textile product, can satisfy the market trend requirement of large-scale customization.
Detailed description of the invention
Fig. 1 show the embodiment of the present invention 1 using the home textile external member pattern line kind of Computer Image Processing software design；
Fig. 2 show the corresponding Dobby Weave Design of color number in the design of 1 computer line weaving process of the embodiment of the present invention；
Fig. 3 show 1 line of the embodiment of the present invention and knits CAD software surface chart.
Specific embodiment：
The present invention will be further described in the following with reference to the drawings and specific embodiments, so that those skilled in the art can be better
Understand the present invention, but is not intended to limit the present invention.
Embodiment 1
The seamless home textile kit product of suture is exempted from a kind of three side, and the warp thread of product upper layer cloth uses 60 pure cotton sheets of combing
Dyed yarn, weft yarn is using tencel 60 and original liquid coloring bamboo fibre 60（Pink colour）；The warp and weft of lower layer mix feeding is all made of combing 60
Zhi Chunmian beyber yarn.The pillowcase and the warp count of quilt cover product cloth of weaving is 173 pieces/inch, weft count 260
Piece/inch.The product finished product pillowcase weaves pillowcase product having a size of 220 × 240cm having a size of 44 × 66cm, finished product quilt cover
Split be 118 inches, laterally open four width, cut line width be 0.8cm.Quilt cover product split is 98 inches, cuts line width
For 1.1cm.
The seamless home textile kit product of suture is exempted from three side of this kind, and step includes：Home textile quilt cover/pillowcase flower pattern is set
Meter, organizational structure design, line weaving process design → sleeve structure weaving → dyeing and finishing processing, size Control → home textile finished product processing →
Cost, working hour comparison.
（1）Flower pattern and the design of line weaving process：
Graphics process：Use a whole set of home textile external member of Computer Image Processing software design.Figure of description Fig. 1 show the set
The pattern is even shone to pixel size needed for pillowcase and quilt cover size, then adds frame by the figured pattern that continues in all directions of part
Line region is cut out with opening, the single layer structure of corresponding external member marginal position saves the grain pattern of pillowcase and quilt cover described above with bmp format
File.
The design of computer line weaving process and processing：It is knitted in line and opens pillowcase and quilt cover bmp grain pattern text in CAD software respectively
Part carries out color separation processing, so that grain pattern file is divided into white shading, black side's point, yellow daisy pattern, indigo plant including frame
Four color of color frame, corresponding color number are No. 0-3, then save the file after color separation.It is that 2520 needles establish sample according to total thread number
Card, then be set separately 2 and select color needle, each side 16 side needles, save scale file.Tissue bank is established, according to latitude tuple
For 2 broadwise layered design method, fabric tissue corresponding to assorted number in pattern line kind is set separately, as shown in Fig. 2, then
Save tissue library file.The output of selection group weavy grain version, setting are made number as 1, and latitude tuple is 2, into being made number/latitude tuple, color
Number table corresponding with membership credentials, tissue corresponding relationship according to Fig.2, be set separately assorted number of weight latitude 1/1 and 2/1 with knit
Object tissue corresponding relationship, as shown in Figure 3.Then selection embroiders starting point, and starting point is the upper left corner, knits CAD software generation group by line
Then weavy grain version saves line version file.Plan of weave is converted by line version file, will check that errorless plan of weave exports as big jacquard weave
The jc5 file that machine can be read, and save.
（2）Sleeve-like structure weaving：The embodiment is weaved on the 360 big jacquard looms of type wide cut jet, and warp thread is combing 60
The beam of a loom of branch Quality Pure Cotton Yarn Production, total quantity of warps are 21106；Jc5 file is copied into jacquard computer；It is designed according to wefting insertion, in 1#
Weft accumulator introduces 60 yarns of tencel, and 2# weft accumulator introduces 60 yarns of original liquid coloring bamboo fibre, and 3# weft accumulator introducing combing 60 is pure
Cotton yarn.Debugging optimization equipment main technologic parameters, weaving of driving.
（3）Dyeing and finishing processing, size Control：Shell-like fabric does not need to be dyed, stamp through desizing, kiering pre-treatment, direct tentering
Sizing.Because Con trolling index requirement of the integral weaving molding shell-like product to size is more stringent, to be adjusted at any time in type-approval process
The influence factors such as speed, tension control split（At 110 inches, quilt cover split is controlled at 92 inches the control of pillowcase split）, dyeing and finishing
Finished product, which shrinks to control, to exist：Through to 3.0%, broadwise 4.0%.
（4）The processing of home textile finished product：Dyeing and finishing processing finished product cuts apart with a knife or scissors finished textile product along cutting line, be separated into single quilt cover and
Ectonexine is turned over set in bottom by pillowcase, and in the bottom edge stitch the sole to the upper zipper of pillowcase and quilt cover, ironing can form and meet design requirement
Seamless pillowcase and quilt cover product.
（5）Home textile processing cost, working hour comparison：Home textile external member processing technology and traditional family's spinning process in the present invention consume
When, Cost comparisons' such as table 1：
The present invention has novel, fashion appearance, can meet the needs of consumer personalization's customization, product itself has stronger
The market competitiveness.Home textile processing method of the invention can significantly shorten processing flow, reduce fabric waste, save labour at
This, realizes the processing method of short route, ecological, environmental protective.Compared with traditional home textile processing method, advantage is prominent.
Above-mentioned specific embodiment cannot function as limiting the scope of the invention, for the technology people of the art
For member, any alternate modification or transformation made to embodiment of the present invention are fallen within the scope of protection of the present invention.
Place is not described in detail by the present invention, is the well-known technique of those skilled in the art of the present technique.
Claims (9)
1. the seamless home textile external member that suture is exempted from a kind of three sides, which is characterized in that home textile external member includes the quilt cover and pillow of sleeve-like structure
Set, institutional framework, wherein upper layer fabric is figured texture weave, and lower layer's fabric is plain weave, and the position at external member edge is by upper and lower level
It is single layer that fabric tissue, which merges and interweaves, and there are cutting lines between external member and external member.
2. the seamless home textile external member that suture is exempted from a kind of three side according to claim 1, it is characterised in that：The upper layer mentions
Flower group warp knitting uses Quality Pure Cotton Yarn Production, and weft yarn uses tencel and original liquid coloring bamboo fibre；Lower layer's plain weave warp and weft is all made of pure
Cotton yarn.
3. the seamless home textile external member that suture is exempted from a kind of three side according to claim 1, it is characterised in that：The home textile external member
The quilt cover of finished product is having a size of 220 × 240cm, and pillowcase is having a size of 44 × 66cm；Finished fabric shrinks control through to 3.0%, broadwise
4.0%。
4. the seamless home textile external member that suture is exempted from a kind of three side according to claim 3, it is characterised in that：According to home textile external member
Finished size and shrink Con trolling index, quilt cover woven fabric breadth are 98 inches, and cutting line width is 1.1cm；Pillowcase woven fabric breadth is
118 inches, four width are laterally opened, cutting line width is 0.8cm；The warp count of quilt cover and pillowcase is 173 pieces/inch, and weft yarn is close
Degree is 260 pieces/inch.
5. the preparation method that the seamless home textile external member of suture is exempted from a kind of three side according to claim 1, it is characterised in that：Packet
Include following steps home textile quilt cover/pillowcase patterning design, organizational structure design, line weaving process design-sleeve structure weaving-dyeing and finishing add
Work, size Control-home textile finished product processing.
6. the preparation method that the seamless home textile external member of suture is exempted from a kind of three side according to claim 5, it is characterised in that：Institute
Stating home textile quilt cover/pillowcase patterning design includes graphics process and the design of computer line weaving process, processing, and the graphics process is：
Using Computer Image Processing software design the whole series home textile external member, which is even shone to pixel needed for pillowcase and quilt cover size
Then size is added frame and is opened and cuts out line region, the single layer structure of corresponding external member marginal position, and saves as grain pattern file；Institute
State the design of computer line weaving process and processing：It is knitted in line and opens above-mentioned pillowcase and quilt cover grain pattern file in software respectively, divided
Color processing, so that grain pattern file is divided into white shading, black side's point, yellow daisy pattern, blue border four including frame
Color, corresponding color number are No. 0-3, then save the file after color separation；Scale is established, then is set separately and selects color needle, the left and right sides
Side needle saves scale file, establishes tissue bank；The broadwise layered design method for being 2 according to latitude tuple, is set separately pattern line kind
Fabric tissue corresponding to middle assorted number, then saves as tissue library file；The output of selection group weavy grain version, it is 1 that number is made in setting,
Latitude tuple is 2, and into number/latitude tuple, color number table corresponding with membership credentials is made, assorted number of weight latitude 1/1 and 2/1 is set separately
With fabric tissue corresponding relationship, then selection embroiders starting point, and starting point is the upper left corner, knits Software Create group weavy grain version by line, so
Line version file is saved afterwards；Plan of weave is converted by line version file, will check that errorless plan of weave exports can read for big jacquard
Jc5 file, and save.
7. the preparation method that the seamless home textile external member of suture is exempted from a kind of three side according to claim 6, it is characterised in that：Institute
State sleeve-like structure weaving：It is weaved on the big jacquard loom of wide cut jet, jc5 file is copied into jacquard computer；According to wefting insertion
Design, debugging optimization equipment main technologic parameters, weaving of driving.
8. the preparation method that the seamless home textile external member of suture is exempted from a kind of three side according to claim 5, it is characterised in that：Institute
State dyeing and finishing processing, size Control：Shell-like fabric is through desizing, kiering pre-treatment, direct stentering forming；Pillowcase split in type-approval process
Control is at 110 inches, and at 92 inches, dyeing and finishing finished product shrinks to control to exist the control of quilt cover split：Through to≤3.0%, broadwise≤4.0%.
9. the preparation method that the seamless home textile external member of suture is exempted from a kind of three side according to claim 5, it is characterised in that：Institute
State the processing of home textile finished product：Dyeing and finishing processing finished product cuts apart with a knife or scissors finished textile product along cutting line, single quilt cover and pillowcase is separated into, the bottom of at
Ectonexine is turned over set by portion, in the bottom edge stitch the sole to the upper zipper of pillowcase and quilt cover, ironing, can be formed the seamless pillowcase for meeting design requirement and
Quilt cover product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810882074.0A CN108823730A (en) | 2018-08-06 | 2018-08-06 | Exempt from the seamless home textile external member and preparation method thereof of suture in a kind of three side |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810882074.0A CN108823730A (en) | 2018-08-06 | 2018-08-06 | Exempt from the seamless home textile external member and preparation method thereof of suture in a kind of three side |
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| Publication Number | Publication Date |
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| CN108823730A true CN108823730A (en) | 2018-11-16 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810882074.0A Pending CN108823730A (en) | 2018-08-06 | 2018-08-06 | Exempt from the seamless home textile external member and preparation method thereof of suture in a kind of three side |
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Cited By (1)
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| CN109680385A (en) * | 2018-11-26 | 2019-04-26 | 际华三五零九纺织有限公司 | A kind of one-pass molding fabric and its production method |
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Application publication date: 20181116 |