CN107740215A - One time weaving can fill suede eiderdown quilt shell and its production method - Google Patents
One time weaving can fill suede eiderdown quilt shell and its production method Download PDFInfo
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- CN107740215A CN107740215A CN201710842068.8A CN201710842068A CN107740215A CN 107740215 A CN107740215 A CN 107740215A CN 201710842068 A CN201710842068 A CN 201710842068A CN 107740215 A CN107740215 A CN 107740215A
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- weaving
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- fabric
- suede
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D3/00—Woven fabrics characterised by their shape
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/06—Bed linen
Abstract
The invention discloses a weaving can fill suede eiderdown quilt shell and production method, based on existing weaving equipment, pass through fabric structure and the information hierarchy of eiderdown quilt shell product designing technique, layer stereo structure is produced with loom, one-shot forming directly weaves eiderdown quilt shell structure, the link such as most cutting, splicing, sewing in the existing eiderdown quilt shell mode of production is saved, the standardization level of product is improved, significantly improves production efficiency.
Description
Technical field
The present invention relates to home textile weaving technology field, can fill suede eiderdown quilt shell and its life more particularly to a weaving
Production method.
Background technology
Weaving technology is that finished product can be made directly to be produced with three-dimensional, complete modeling structure from machine
The technology come.A current weaving technology has obtained more ripe application in knitting field, is widely used in socks, plasticity
The fields such as underwear, professional motion dress ornament.The technology eliminates work consuming, time-consuming cutting, splicing, sewing work in finished product manufacture link
Sequence, directly weave ready-made clothes.
Process that existing eiderdown quilt shell manufactures link is more, long flow path, complex process, particularly lining box like structure
Product, its process technology be first designed according to product design scheme production or purchase anti-plumage face material, then fabric is cut out
Cut, lockstitch a border, two shell fabrics sew up lining respectively, then lining is docked and sutured, and form box like structure, take time and effort, and make hardly possible
Spend larger, the particularly box like structure of some products is that the fabric individually cut apart with a knife or scissors is put together, and cloth cuts out that splicing difficulty is big, work
Skill requires high, and cloth wastage is big, due to by cutting, splice, the traditional operation processing mode such as sew and limited, existing eider down
A large amount of manpowers are expended by shell process technology, and labor cost is the weaving second largest cost of home textile industry, and recruitment is nervous asks
Topic is in each eiderdown quilt manufacturing enterprise generally existing.
Weaving in knitting field is because the production of equipment, technique and eiderdown quilt shell is entirely different, therefore also silk
In place of milli is without using for reference, it is impossible to directly marry again the production applied to eiderdown quilt shell.
The content of the invention
The present invention aiming at above-mentioned defect and suede eiderdown quilt shell and its production can be filled by providing a weaving
Method.The technical problem to be solved in the present invention is to overcome the limitation of existing eiderdown quilt shell design and manufacturing technology, there is provided one-shot forming
Directly weave the design and method for weaving of eiderdown quilt shell fabric construction.
The weaving of the present invention can fill suede eiderdown quilt shell and its production method technical scheme is, a weaving
Suede eiderdown quilt shell can be filled, according to by the design size of shell, fabric structure is designed as monolayer organization in marginal position, and stay
There is cutting line, be the multiple three-dimensional box like structure being divided into by lining inside eiderdown quilt shell, once knitted using existing fabric manufacture equipment
Make and produce, cut by single-piece, obtain being molded good, constitutionally stable eiderdown quilt shell product.
Weaving can fill suede eiderdown quilt shell, including monolayer organization region, double-layered structure region and three-layer weave area
Domain, wherein, it is monolayer organization by shell marginal position；Region with lining is three-layer weave region, and lining is intermediate layer, lining
Upper and lower both sides connect upper strata quilt cover and lower floor's quilt cover respectively；Region outside monolayer organization region and three-layer weave region is bilayer
Tissue regions, double-layered structure be for two layers up and down plain weave without decorative pattern, the longitude and latitude yarn of upper and lower two layers of cloth cover is consistent, longitude and latitude
Consistent in density, and its longitude and latitude yarn count and thread count must reach enough fabric compactnesses, fill suede rear defence plumage, anti-chiseling down to possess
Effect.
Lining is filled after suede under the support of eider down, squeezing action perpendicular to upper and lower two layers of quilt cover.
Lining is plain weave, consistent with upper and lower two layers of cloth cover with yarn, because its effect is only the eider down shape after suede is filled in limitation
Body shifts, and thread count is less than upper and lower two layers, wherein, it is provided with longitudinal lining both sides of three-dimensional box like structure and fills suede hole, separately
Outside, outermost two longitudinal linings wherein one can be not provided with filling suede hole.
It is monolayer organization by shell edge, wherein longitudinal (using the most long direction of length as longitudinal direction) both sides of the edge are the cloth of individual layer
Selvage Stitch, relative both sides are Fang Ping monolayer organizations in addition.
Weaving can fill suede eiderdown quilt shell its through weft yarn using Quality Pure Cotton Yarn Production or cotton and other fiber blend yarns.
A described weaving can fill the production method of suede eiderdown quilt shell, and step includes：Designed by shell product, fabric
Organizational structure design, Product Process design and looming weaving, dyeing and finishing and finished product processing, the wherein loom used in looming weaving step
For air-jet loom in wide size, supporting open device is dobbies or big jacquard.
The fabric structure designs：
(1) analysis lining boxlike fills suede by the stereochemical structure of shell, and the stereochemical structure is converted into and can be equipped by conventional woven
The planar structure of system is knitted, and determines the number of plies of the planar structure different parts, and connection rule between layers；
(2) fabric tissue at each position in above-mentioned planar structure is determined, it is determined that the warp between the double-deck and each layer in multilayer position
Weft yarn arrangement ratio, and draw out according to connection rule between layers the organization chart of different parts；
(3) organization chart of different parts is spliced into complete fabric organization chart, and each area is calculated according to finished size
Tract tissue it is complete through fill yarn ends, Weaving Cycle number, complete Dobby Weave Design.
The Product Process design and looming weaving are specifically to be sewn into upper and lower two shell fabric and single lining material
The traditional handicraft of stereochemical structure, it is converted into the technology mode that once weaving is directly made into required stereochemical structure.
The Product Process design and looming weaving are specially:
(1) fabric specification is determined：First, longitude and latitude yarn, identical with common process fabric yarn；Second, bonded fabric tissue
Structure design determines Density, and a weaving fabric needs to keep every layer of Density of levels and common process individual layer
Fabric is consistent, and the density of its double layer area is twice of single-layer fabric, and three layers of region are close for two extraordinarily linings of single-layer fabric
Degree；
(2) looming weaving knits preceding standard for high tightness high density fabric production problem using " split axle production, sympodium use "
Standby technology and weaving Warp line optimisation technique, weaving is able to, " split axle production, the sympodium use " is i.e. total quantity of warps
It is divided into 1/2 or 1/3 progress warping, sizing, two or three beams of a loom is then merged into beam of a loom looming weaving again.
The dyeing and finishing processing method pretreatment procedure includes desizing, kiering or desizing, kiering, bleaching, and finishing process is done
Stentering forming, product are bleaching color or cotton this white (without bleaching), the smooth softness of cloth cover.
The design size is considered as weaving and dyeing and finishing processing shrinkage.
Beneficial effects of the present invention are：Compared with prior art, the present invention is woven one-shaping technique and eiderdown quilt shell
The combination of design innovation, possessed beneficial effect and chief value meaning are：
(1) key link of the invention is the design research and development of stereochemical structure man textile fabric, and what is completed is in eiderdown quilt shell
The once weaving straight forming of lining box like structure the most complicated, can be the eiderdown quilt shell of lining box like structure design and
The mode of production provides new thinking and technical support；
(2) due to present invention eliminates work consuming in eiderdown quilt shell manufacturing process, time-consuming cutting, splicing lining, sewing up
Link, the production labor of eiderdown quilt shell manufacture can be substantially reduced, significantly reduces manufacturing cost, and solve traditional labor to a certain degree
The problem of moving intensive home textile manufacturing enterprise recruitment anxiety；
(3) this invention can significantly improve the production efficiency of eiderdown quilt shell manufacture link, improve the standardization journey of product
Degree, reduces cloth and cuts out splicing difficulty, can reduce the consumption of cloth to a certain extent；
(4) present invention is adapted to extensive commercial application, and traditional eiderdown quilt shell manufacturing life is even overturned to improving
Production mode has important value.
Brief description of the drawings：
Fig. 1 show the lining box like structure of eiderdown quilt shell of the present invention；
Fig. 2 show the Dobby Weave Design of the embodiment of the present invention 1；
Fig. 3 show the embodiment of the present invention by the photo after shell structure material object partial enlargement；
Fig. 4 show that existing common process makes by shell lining pictorial diagram；
Fig. 5 is shown by shell neutrality lining structure schematic diagram.
In figure, 1-11 designed for fabric structure in design section, 21 be upper quilt cover, and 22 be horizontal lining, and 23 are
Lower quilt cover, 24 is fill suede hole, and 25 be longitudinal lining.
Embodiment：
For a better understanding of the present invention, technical scheme is described in detail with instantiation below, but originally
Invention is not limited thereto.
Embodiment 1
Longitudinal direction as described below using by the length direction of shell as longitudinal direction.
Weaving can fill suede eiderdown quilt shell, and the warp thread for knitting eiderdown quilt shell cloth processed, weft yarn use general comb
40 pure cotton beyber yarns.The warp count for knitting eiderdown quilt shell cloth processed is 266 pieces/inch, and weft count is 200/English
It is very little.The eiderdown quilt shell size is about 230 × 200cm, and the split for knitting eiderdown quilt shell cloth processed is 90 inches.
Described weaving of this kind can fill the preparation method of suede eiderdown quilt shell, and its step includes：Designed by shell product,
Fabric structure design, Product Process design and looming weaving, dyeing and finishing and finished product processing.
(1) designed by shell product：The design of suede eiderdown quilt shell and production technology can be filled to existing for weaving of checking
The substitution effect of eiderdown quilt shell production technology, a weaving can fill suede eiderdown quilt shell and be designed as common box-like lining eider down
The specification framework commonly used by shell, it is about 230 × 200cm by shell size, the quantity that suede bubble (box like structure) is filled in eiderdown quilt shell is 6
× 6, the height of vertical and horizontal lining is 1.6cm, fills suede hole and is symmetrically distributed in longitudinal lining both sides, and filling suede hole width is
8cm。
(2) fabric structure designs：To realize that (figure show direction to the stereochemical structure of lining shown in Fig. 1
Lining structure), the Dobby Weave Design that a weaving eiderdown quilt shell corresponds to lining region is three-layer weave, intermediate layer group
Knit to form lining, be divided into longitudinal lining and horizontal lining.
The intermediate layer both sides for forming lining connect the upper and lower respectively, and its organization chart is as shown in Fig. 2 except top in figure
11 regions outside, being interweaved in other regions with solid lattice " █ " and space " " interlacing point, it is bilevel through weft yarn group to be formed
Knit, be for upper and lower two layers the plain weave through weft ratio on an equal basis；Interweave with forming lining with cross "×" and space " " interlacing point
And lining is connected with levels and layer through weft yarn tissue, three layers of upper, middle and lower is followed successively by 5 through weft ratio:1:5.
3 and 6 regions being organized as in Fig. 2 in longitudinal lining region are formed, in the two regions, three layers of upper, middle and lower has been
Fully separating, the tissue that intermediate layer forms longitudinal lining is also plain weave intertexture rule.In the left side in the two regions, i.e., 1,2 and 5
Region, the weft yarn interlacing point for forming longitudinal lining are consistent with umbrella organisations' weft yarn characteristics of motion in these regions；In the two areas
The left side in domain, i.e., the region of 4,5 and 1, form the weft yarn interlacing point of longitudinal lining and advised with the lower-hierarchy weft yarn motion in these regions
Rule is consistent, that is, formed on the left of the intermediate layer of lining with the close binding of umbrella organisations and not with lower-hierarchy binding, right side and lower floor
Tissue tight's binding and not with umbrella organisations' binding.Similarly, 8 regions being organized as in Fig. 2 in horizontal lining region are formed, are formed
Among horizontal lining on the upside of layer tissue by the close binding of umbrella organisations in the design of movement of the warp rule and 9 regions and not with lower floor
Organize binding, the close binding of lower-hierarchy in downside and 7 regions and not with umbrella organisations' binding.In this way, just form lining box
Shape structure, the intermediate layer that the structure shows as being formed lining on the cloth cover before filling suede is parallel with upper and lower two layers, fills after suede in plumage
The intermediate layer that lining is formed under the support of suede, squeezing action is perpendicular to two layers up and down.
2 and 4 regions shown in Fig. 2 are to form the tissue regions for filling suede hole, longitudinal lining and horizontal lining in the region
Do not interweave through weft yarn, formed hold down filling pipe pass through fill suede hole；11 regions are the corresponding monolayer organization by shell marginal position, main
Body is basket weave, is 10 position in corresponding two intersections by shell edge, cutting line is formed by change rib weave.
The selvage weave of overall fabric both sides is the basket weave of individual layer, is correspondingly formed by the edge envelope of shell left and right ends
Mouthful.
(3) Product Process designs
The design size of suede eiderdown quilt shell can be filled according to a weaving, corresponds to the 3 and 5 of longitudinal lining in fig. 2
Peak width is 1.6cm, due to herein it is to be separated go out intermediate layer, the warp count in the two regions is higher by 1/5 than other regions,
Its warp count is 320 inches, and other regions are 266 pieces/inch；8 peak widths of corresponding horizontal lining are also 1.6cm,
Similarly the weft count in this region is higher by 1/5 than other regions, and its weft count is 240 pieces/inch, and other regions are 200
Piece/inch.
Corresponding 2,4 peak widths for filling suede hole are 8cm；Remaining longitudinal component 1, the width in 5 regions are 24cm, lateral part
7th, the length in 9 regions is 37cm；It is respectively correspondingly 1cm in 10 two side lengths by the region of shell edge 11.
The colored rule of splitting of warp-wise is：From the selvedge of left side, circulated 2 times by 1 to 6 region successively, be recycled to 5 regions the 3rd time
Untill end, right side selvedge is connect；The Weaving Cycle rule of broadwise is：Circulated 3 times by 7-9 regions successively, connect 11 regions.With this just
6 × 6 can be marked off with lining fill suede bubble (box like structure) in eiderdown quilt shell.
(4) looming weaving：
The total quantity of warps that weaving a weaving can fill needed for suede eiderdown quilt shell is 23940, and warp thread, weft yarn use
40 pure cotton beyber yarns of general comb.Because total quantity of warps exceedes the maximum root achieved by conventional mode of production Weaving prepartion equipment
, it is necessary to produce required beam of a loom by the way of split axle sizing is then combined with beam of a loom, i.e., total quantity of warps is divided into 1/2 or 1/3 enters number
Row warping, sizing, two or three beams of a loom are then merged into beam of a loom looming weaving again.For fabric compactness is big, manufacture
During rub the problem of serious between warp thread, Weaving prepartion sizing operation using " highly concentrated, high pressure, low viscous " process route,
Slurry with high-performance starch collocation PVA1799 and PVA205, normally drive to keep speed stable by sizing.
The embodiment produces on 280 type air-jet loom in wide size, for the kind through latitudinal density is big, beating is difficult feelings
Condition, the warp thread of two layers of cloth cover above and below the system of knitting is respectively distributed on different heald frames, difference control heald frame height.When Zhi Zhi lower floors
During cloth cover, shed open is three parts of warp thread upper, and under, top line easily relaxes a warp thread, similarly, when knitting upper strata cloth cover processed at present
Layer warp thread easily relaxes.On the other hand, the warp thread heald frame height for knitting upper strata cloth cover processed is reduced, under being tensed when being advantageous to knit lower floor during cloth cover
Layer warp thread, the warp thread heald frame height for knitting lower layer for cloth cover processed improve, and tense top line when being advantageous to knit upper strata during cloth cover, and coordinate
The back rest and warp stop frame position optimization, improve average tension on warp during opening every time.
(5) dyeing and finishing and finished product processing：The kind is pure white product, has only carried out singing in dyeing and finishing link, desizing, has boiled
Practice, bleaching, stentering forming then is carried out to fabric.By shell finished product processing link, fabric is cut apart with a knife or scissors along cutting wires,
It is separated into single by shell, in order to which product is both artistic and practical, edge hem seam is ordered, you can formation meets once knitting for design requirement
Type is caused to fill suede eiderdown quilt shell.Fig. 3 show the embodiment of the present invention by after shell structure material object partial enlargement photo (for clap
According to clear, black book is placed after lining), shown in figure 21 be by the i.e. upper quilt cover in shell surface material upper strata, 22 be horizontal lining (i.e.
Local intermediate layer), 23 be by shell surface material lower floor, and 24 is fill suede hole, and 25 be longitudinal lining (i.e. local intermediate layer).Fig. 4 is shown
Existing common process make by shell lining pictorial diagram.
This example embodiment cannot function as limiting the scope of the invention, for the technology of the art
For personnel, any alternate modification or conversion made to embodiment of the present invention are all fallen within protection scope of the present invention.
Part is not described in detail by the present invention, is the known technology of those skilled in the art of the present technique.
Claims (10)
1. a weaving can fill suede eiderdown quilt shell, it is characterised in that according to by the design size of shell, will be knitted in marginal position
Thing organizational structure design is monolayer organization, and leaves cutting line, multiple three-dimensional boxes inside eiderdown quilt shell to be divided into by lining
Shape structure, once weaved and produced using existing fabric manufacture equipment, cut by single-piece, obtain being molded good, constitutionally stable eider down
By shell product.
2. a weaving according to claim 1 can fill suede eiderdown quilt shell, it is characterised in that including area of monolayer organization
Domain, double-layered structure region and three-layer weave region, wherein, it is monolayer organization by shell marginal position；Region with lining is three
Layer tissue region, lining are intermediate layer, and lining connects upper strata quilt cover and lower floor's quilt cover in both sides respectively up and down；Monolayer organization region and
Region outside three-layer weave region is double-layered structure region, and double-layered structure is for two layers plain weave without decorative pattern up and down, on
The longitude and latitude yarn of lower two layers of cloth cover is consistent, and thread count is consistent.
3. a weaving according to claim 2 can fill suede eiderdown quilt shell, it is characterised in that fill after suede in eider down
Lining is perpendicular to upper and lower two layers of quilt cover under support, squeezing action.
4. a weaving according to claim 2 can fill suede eiderdown quilt shell, it is characterised in that lining is plain weave group
Knit, consistent with upper and lower two layers of cloth cover with yarn, thread count is less than upper and lower two layers, and lining is divided into longitudinal lining and horizontal lining, its
In, it is provided with longitudinal lining both sides of three-dimensional box like structure and fills suede hole.
5. a weaving according to claim 2 can fill suede eiderdown quilt shell, it is characterised in that by shell edge be individual layer
Tissue, wherein longitudinal both sides of the edge are the selvage weave of individual layer, relative both sides are Fang Ping monolayer organizations in addition.
6. a weaving according to claim 2 can fill suede eiderdown quilt shell, it is characterised in that described once to weave into
Type can fill suede eiderdown quilt shell its through weft yarn using Quality Pure Cotton Yarn Production or cotton and other fiber blend yarns.
7. a weaving as claimed in claim 1 can fill the production method of suede eiderdown quilt shell, it is characterised in that step bag
Include：Designed by shell product, fabric structure design, Product Process design and looming weaving, dyeing and finishing and finished product processing, wherein on
Loom used in machine weaving step is air-jet loom in wide size, and supporting open device is dobbies or big jacquard.
8. a weaving according to claim 1 can fill the production method of suede eiderdown quilt shell, it is characterised in that described
Fabric structure designs：
(1) analysis lining boxlike fills suede by the stereochemical structure of shell, and the stereochemical structure, which is converted into, to equip the system of knitting by conventional woven
Planar structure, and determine the number of plies of the planar structure different parts, and connection rule between layers；
(2) determine the fabric tissue at each position in above-mentioned planar structure, it is determined that between the double-deck and each layer in multilayer position through weft yarn
Arrangement ratio, and draw out according to connection rule between layers the organization chart of different parts；
(3) organization chart of different parts is spliced into complete fabric organization chart, and each region group is calculated according to finished size
That knits is complete through fill yarn ends, Weaving Cycle number, completes Dobby Weave Design.
9. a weaving according to claim 1 can fill the production method of suede eiderdown quilt shell, it is characterised in that described
Product Process designs and looming weaving is the biography that upper and lower two shell fabric and single lining material are specifically sewn into stereochemical structure
System technique, it is converted into the technology mode that once weaving is directly made into required stereochemical structure.
10. a weaving according to claim 1 can fill the production method of suede eiderdown quilt shell, it is characterised in that institute
State Product Process design and looming weaving is specially:
(1) fabric specification is determined：First, longitude and latitude yarn, identical with common process fabric yarn；Second, bonded fabric institutional framework
Design determines Density, and a weaving fabric needs to keep every layer of Density of levels and common process single-layer fabric
Unanimously, the density of its double layer area is twice of single-layer fabric, three layers of region for two extraordinarily linings of single-layer fabric density；
(2) looming weaving is for high tightness high density fabric production problem, using the Weaving prepartion skill of " split axle production, sympodium use "
Art and weaving Warp line optimisation technique, are able to weaving, and " split axle production, the sympodium use " is divided into total quantity of warps
1/2 or 1/3 carries out warping, sizing, and two or three beams of a loom then are merged into beam of a loom looming weaving again.
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| CN201710842068.8A CN107740215B (en) | 2017-09-18 | 2017-09-18 | One time weaving can down-filling eiderdown quilt shell and its production method |
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| CN201710842068.8A CN107740215B (en) | 2017-09-18 | 2017-09-18 | One time weaving can down-filling eiderdown quilt shell and its production method |
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| CN107740215B CN107740215B (en) | 2019-08-06 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108823730A (en) * | 2018-08-06 | 2018-11-16 | 魏桥纺织股份有限公司 | Exempt from the seamless home textile external member and preparation method thereof of suture in a kind of three side |
| CN109371531A (en) * | 2018-12-25 | 2019-02-22 | 淄博银仕来纺织有限公司 | A kind of seamless eiderdown shell fabric structure of three-layer stereo and preparation method thereof |
| CN110004559A (en) * | 2019-04-26 | 2019-07-12 | 深圳市富安娜家居用品股份有限公司 | A kind of production method of the seamless anti-velvet fabric of double-layer weaving |
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