CN106435916A - Water-soluble vinylon untwisted yarn or soft twist yarn multi-layer fabric and weaving method thereof - Google Patents
Water-soluble vinylon untwisted yarn or soft twist yarn multi-layer fabric and weaving method thereof Download PDFInfo
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- CN106435916A CN106435916A CN201610929778.XA CN201610929778A CN106435916A CN 106435916 A CN106435916 A CN 106435916A CN 201610929778 A CN201610929778 A CN 201610929778A CN 106435916 A CN106435916 A CN 106435916A
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- soluble vinylon
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/60—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
- D03D15/68—Scaffolding threads, i.e. threads removed after weaving
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/06—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated alcohols, e.g. polyvinyl alcohol, or of their acetals or ketals
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a water-soluble vinylon untwisted yarn or soft twist yarn multi-layer fabric and a weaving method thereof. The fabric is soft, comfortable, capable of absorbing moisture, air permeable, warm, thick and good in skin-friendliness. The multi-layer fabric comprises an upper layer structure, a lower layer structure and at least one middle layer structure. The middle layer structures, the upper layer structure and the lower layer structure are woven together through stitching points; the upper layer structure and the lower layer structure are woven by piled yarn formed by back twisting of pure cotton single yarn and water soluble vinylon yarn; after the multi-layer fabric is woven, vinylon dissolution is performed, and after the water-soluble vinylon yarn in the upper layer structure and the lower layer structure are dissolved, pure cotton/blending low-twist or untwisted single yarn is left. By adopting the multi-layer loose-type binding structure, the water-soluble vinylon yarn in the upper and lower layer structures is dissolved through the after-treatment vinylon dissolution technology, so that the fabric is fluffy, soft, capable of absorbing moisture, air permeable, light in texture, comfortable, skin-friendly and wide in application range.
Description
Technical field
The present invention relates to technical field of textile fabric is and in particular to a kind of water soluble vinylon zero twisted yarn or soft twist yarn stage construction
Material and its method for weaving.
Background technology
Soluble vinylon fiber is water-soluble poval（PVA）Fiber, molecular formula is (CH2CHOH)n.Have excellent
Water solublity and high hydrophilic hygroscopicity, have 0～100 DEG C of water solution temperature, put goods on the market now have solution temperature to be 90 DEG C, 80
DEG C, 70 DEG C, 40 DEG C, the multiple fibers such as 20 DEG C.Soluble vinylon fiber, once emerging, is just widely used, water-soluble at present
Property polyvinyl is mainly used in：Weaving fishing net, as suture, carrier fibre（With cotton or Pilus Caprae seu Oviss, fiber crops with spinning）, produce water-soluble
Property vinylon and cotton blend zero twisted yarn, cut out for knitwear, produce hollow yarn or groove yarn, be used for embroidering in base fabric, make non-woven fabrics, processing
Spend the fields such as fabric.
Content of the invention
The technical problem to be solved in the present invention be provide a kind of soft comfortable, moisture absorption to breathe freely, warming abundant, skin-friendly good
Water soluble vinylon zero twisted yarn or soft twist yarn Multilayer plus material and its method for weaving.
For solving above-mentioned technical problem, the present invention adopts the following technical scheme that：
Design a kind of water soluble vinylon zero twisted yarn or soft twist yarn Multilayer plus material, including umbrella organisations, lower-hierarchy and at least one of which
The middle layer, knitted by binding place between described the middle layer and umbrella organisations, lower-hierarchy and be connected together；Described binding place
For loose formula access node, between adjacent two layers tissue, one binding place is set at interval of 8～24 warp thread, weft yarn；
Described umbrella organisations and lower-hierarchy are all formed no with water soluble vinylon yarn back twisting using textile single thread or mixed yarn
The strand weaving of twist yarn or soft twist yarn, the twist of described strand back twisting is less than or equal to described cotton textiles single thread or mixed yarn
The twist；Described the middle layer is using textile doublet cord or textile single thread or the weaving of blending stock yarn；
Process through moving back dimension after the weaving of described Multilayer plus material finishes, make the water soluble vitamin in described umbrella organisations and lower-hierarchy
The soft low twist of cotton textiles/blending of remaining structure or non-twist single thread after the dissolving of synthetic fibre yarn, make the soft comfortable, heat-insulation breathable of fabric.
Preferably, at the binding place of adjacent two layers tissue, the warp thread of a layer tissue is handed over the weft yarn in another layer tissue
Knit, form this binding place.
Preferably, weave textile single thread or mixed yarn and the water soluble vinylon yarn used by described umbrella organisations and lower-hierarchy
Size range be 10S～100S；Weave the textile doublet cord used by described the middle layer or the size range of textile single thread is
10S～100S.
Preferably, each layer basic organization of described Multilayer plus material is the simple tissue such as plain weave or 2/1 twill-weave.
Preferably, described umbrella organisations and the middle layer local being adjacent are made into one layer by certain grain pattern, then with
Lower-hierarchy or other adjacent the middle layers are knitted by binding place and are connected together, and form the tissue that locally rockets.
Preferably, the tightness of described umbrella organisations, lower-hierarchy and the middle layer is 20%～40%.
Preferably, the solution temperature of described water soluble vinylon yarn is 20 DEG C～90 DEG C.
A kind of above-mentioned water soluble vinylon zero twisted yarn or the method for weaving of soft twist yarn Multilayer plus material, comprise the following steps：
（1）Yarn selects：Using the strand by textile single thread or mixed yarn and water soluble vinylon yarn back twisting as knitting
Make the yarn of umbrella organisations and lower-hierarchy, the twist of described strand back twisting is less than or equal to described cotton textiles single thread or blending
The twist of yarn；Using textile doublet cord or textile single thread as the yarn weaving the middle layer；
（2）Organization design：Determine the number of plies of described Multilayer plus material, binding place position, organization type, design organization figure；
（3）Weaving：According to step（2）The organization chartss of design, using dobby machine or jacquard loom, twin shaft weaving；
（4）Move back dimension to process：By step（3）The fabric of weaving carries out moving back dimension process, makes described umbrella organisations and lower-hierarchy
In the dissolving of water soluble vinylon yarn, remaining textile low/blending twists with the fingers or non-twist single thread.
Preferably, described step（1）In textile single thread used or mixed yarn, water soluble vinylon yarn and textile doublet cord
Size range is 10S～100S；The solution temperature of described water soluble vinylon yarn is 20 DEG C～90 DEG C.
The beneficial effects of the present invention is：
1. utilize Quality Pure Cotton Yarn Production or mixed yarn and water soluble vinylon yarn, back twisting becomes strand, strand and single twist identical,
Can be different.Cheng Buhou moves back dimension and processes, and water solublity yarn is dissolved.If the twist is identical, after moving back dimension, form zero twisted yarn, fabric
Intensity is relatively low, but softer；If the twist is different, Quality Pure Cotton Yarn Production or blending twist per unit are slightly larger, retain a small amount of twist, shape after moving back dimension
Become undertwisted yarn, make fabric not only soft comfortable but also have certain intensity.Using the yarn of such special construction, with common Quality Pure Cotton Yarn Production
Or the single thread made of mixed yarn or strand combine, design produces Multilayer plus material of the present invention, may be designed to three layers, four layers, even five
Fabric more than layer, can be used for men and women's clothing, summer cool quilt, infant are coated, infant clothing, the towel quilt such as handkerchief, scarf, bath towel
In class articles for use, range of application is extremely wide.
2. present invention employs multilamellar pine formula stitch weave, by organization design, be vertically connected with by warp thread itself, binding place
Weaving process completes, the position arrangement of binding place is more flexible, the amount doesn't matter；For making the fluffy softness of fabric, it is designed to loose formula
Access node, binding place can be arranged more sparse, on each layer fabric every 8～24 warps, shute binder once.The design of binding place was both
Ensure substantially not appear on surface, and multilayer fabric coupled together, form abundant outward appearance, dimension technique is moved back by Final finishing,
Up and down the water soluble vinylon yarn in layer tissue dissolves, make fabric fluffy soft, moisture absorption is breathed freely, quality is slim and graceful, more comfortable
Pro-skin.
3. using twin shaft weaving when weaving, by the warp thread of different materials and structure respectively on different beams of a loom, with side
Just correctly pass, control warp tension and weave shrinkage, every layer of fabric compactness and multilamellar total tightness degree can be controlled simultaneously, make to weave
Multilayer plus material both soft comfortable, have and there is reliable fastness and ruggedness.
4. Multilayer plus material of the present invention also can locally rocket, and press certain grain pattern in local and close umbrella organisations and the middle layer
And be one layer, then with lower-hierarchy or other the middle layer access nodes, so this part just relatively frivolous indentation, surface texture ratio
Relatively tight, smooth bright and clean, form decorative pattern, make fabric possess fluffy soft, moisture absorption is breathed freely, quality is slim and graceful the advantages of basis
On, more attractive in appearance.
Brief description
Fig. 1 is the organization chartss of three shell fabrics in one embodiment of the present invention；
Fig. 2 is the schematic diagram of tying method in three shell fabrics；
Fig. 3 is the schematic diagram of the tying method that three shell fabric local rocket；
Fig. 4 is the organization chartss of four shell fabrics in another embodiment of the present invention；
Fig. 5 is the schematic diagram of tying method in four shell fabrics；
Wherein, 1 is umbrella organisations；2 is lower-hierarchy；3 is the middle layer；4 be in a layer tissue；5 be in two layer tissues；
A is the binding place between the middle layer and lower-hierarchy；B is the binding place between the middle layer and umbrella organisations；
A be lower-hierarchy and in binding place between two layer tissues；B be in two layer tissues and in access node between a layer tissue
Point；C be in binding place between a layer tissue and umbrella organisations.
Specific embodiment
The specific embodiment of the present invention to be described with reference to the accompanying drawings and examples, but following examples are used only in detail
Describe the bright present invention in detail, and limit the scope of the present invention never in any form.Involved instrument and equipment is such as in the examples below
No illustrate, be routine instrument device；The involved raw material of industry if no special instructions, is commercially available regular industrial former
Material.
Embodiment 1：A kind of water soluble vinylon soft twist yarn three shell fabric, referring to Fig. 1, Fig. 2, including upper layer group, 1, lower floor's group
Knit 2 and the middle layer 3, knitted by binding place between the middle layer 3 and umbrella organisations 1, lower-hierarchy 2 and be connected together；Binding place
For loose formula access node, the middle layer at interval of 16 warps, weft yarns, respectively with the upper and lower access node once, in adjacent two layers tissue
Binding place at, weft yarns in the warp thread of a layer tissue and another layer tissue, form this binding place.
Umbrella organisations 1 and lower-hierarchy 1 are all using textile single thread and the 80S water soluble vitamin that solution temperature is 90 DEG C of 40S
The strand weaving of synthetic fibre yarn back twisting, wherein textile single twist is slightly larger than strand twist；The middle layer 3 adopts 80S/2
The weaving of textile doublet cord.The tightness of umbrella organisations 1, lower-hierarchy 2 and the middle layer 3 is 20%～40%.
Process through moving back dimension after the weaving of this three shell fabric finishes, make the water soluble vitamin in umbrella organisations 1 and lower-hierarchy 2
Remaining cotton textiles low twist single thread after the dissolving of synthetic fibre yarn.
The method for weaving of this three shell fabric is：
（1）Yarn selects：Umbrella organisations and lower-hierarchy are all water-soluble from 40S cotton textiles single thread and 80S that solution temperature is 90 DEG C
Property polyvinyl alcohol staple fibre spun yarn back twisting strand, wherein textile single twist is slightly larger than strand twist so that surplus after polyvinyl alcohol staple fibre spun yarn dissolving
The remaining cotton textiles single thread member-retaining portion twist；Middle level adopts 80S/2 commonly textile doublet cord.
（2）Organization design：The number of plies of fabric needed for determination, binding place position, organization type, design organization figure, its tissue
Figure is as shown in figure 1, tying method schematic diagram is as shown in Figure 2.
（3）Weaving：According to organization chartss, design fabric width：260cm, porter：160；Penetrate number：3 enter.Knitted using dobby machine
Make, body need page 8 are comprehensive, and subregion is worn according to figure, and top layer warp thread wears proparea, intermediate layer warp thread Chuan Zhong area, and nexine warp thread wears back zone.Table warp
4236, back warp 4236, middle through 4236, while through 64, total quantity of warps 12772.480/10 centimetres of end count of design,
480/10 centimetres of filling density of design.Twin shaft is weaved, and 4236, middle level warp thread does upper shaft, and table nexine warp thread and 8536, side warp thread do
Lower axle.
（4）Move back dimension to process：By step（3）The fabric of weaving carries out moving back dimension process, makes umbrella organisations and lower-hierarchy
In the dissolving of water soluble vinylon yarn, remaining cotton textiles low twist single thread.
Three shell fabrics in embodiment 1 employ three layers of loose formula stitch weave, all using the plain weave group that intertexture fastness is higher
Knit, for making treble clothss docile, devise sparse binding place, so that treble clothss is coupled together, the design of binding place was both protected
Card does not substantially appear on surface, and treble clothss are coupled together, and forms abundant outward appearance.Dimension technique is moved back by Final finishing, on
The water soluble vinylon yarn of lower floor dissolves, and makes the fluffy softness of fabric, and moisture absorption is breathed freely, and quality is slim and graceful.
Embodiment 2：A kind of water soluble vinylon soft twist yarn three shell fabric, is with the difference of embodiment 1, this fabric office
Portion rockets, and on the basis of embodiment 1, locally by certain grain pattern, upper strata fabric and middle-layer fabric is merged into one layer, and with
Lower floor's access node, so this part just compare frivolous indentation, and surface texture is tightr, smooth bright and clean, forms local decorative pattern, more
For attractive in appearance, its tying method is referring to Fig. 3.
Embodiment 3：A kind of water soluble vinylon zero twisted yarn three shell fabric, is with the difference of embodiment 1, umbrella organisations
All weaved using the strand of mixed yarn and water soluble vinylon yarn back twisting with lower-hierarchy, wherein textile single twist etc.
In strand twist, move back the water soluble vinylon yarn dissolving that dimension processes in Hou Shi umbrella organisations and lower-hierarchy, remaining textile non-twist list
Yarn.
Embodiment 4：A kind of water soluble vinylon soft twist yarn four shell fabric, is, it includes with the difference of embodiment 1
Layer tissue 1, lower-hierarchy 2, in a layer tissue 4, in two layer tissues 5, the fabric of totally four layer tissues, at its binding place, lower floor
Tissue 2 connect in two layer tissues 5, in two layer tissues 5 connect in a layer tissue 4, in a layer tissue 4 connect layer tissue 1.Wherein, upper strata
Tissue and lower-hierarchy are all formed using the Quality Pure Cotton Yarn Production and 80S water soluble vinylon yarn back twisting that solution temperature is 90 DEG C of 40S
Strand weaving, the middle layer adopt 40S textile single yarn weaving.
The method for weaving of this four shell fabric is：
（1）Yarn selects：The 80S water solublity that umbrella organisations and lower-hierarchy are all 90 DEG C using 40S Quality Pure Cotton Yarn Production and solution temperature
Polyvinyl alcohol staple fibre spun yarn, back twisting becomes strand, and textile single twist is slightly larger than strand twist, remaining cotton textiles low twist list after polyvinyl alcohol staple fibre spun yarn dissolving
Yarn；Middle two layers of tissue adopts 40S commonly textile single thread, makes fabric more bulky warming.
（2）Organization design：The number of plies of fabric needed for determination, binding place position, organization type, design organization figure, its tissue
Figure is as shown in figure 4, tying method schematic diagram is as shown in Figure 5.
（3）Weaving：According to organization chartss, design fabric width：150cm, designs end count 204 × 4=816 root/10 centimetre, designs latitude
Close 160 × 4=640 root/10 centimetre.Using dobby machine weaving, subregion is gaited according to figure, and top layer warp thread wears proparea, intermediate layer warp
Sha Chuanzhong area, nexine warp thread wears back zone.Twin shaft is weaved, and intermediate layer warp thread does upper shaft, and table nexine warp thread and side warp thread do lower axle.
（4）Move back dimension to process：By step（3）The fabric of weaving carries out moving back dimension process, makes umbrella organisations and lower-hierarchy
In the dissolving of water soluble vinylon yarn, remaining cotton textiles low twist single thread.
Fabric in the present embodiment employs four layers of loose formula stitch weave, all using intertexture fastness higher and soft 2/1
Twill-weave, for making quadruple cloth docile, devises sparse binding place, so that quadruple cloth is coupled together, the setting of binding place
Meter ensures substantially not appear on surface, forms abundant neat and well spaced outward appearance.Dimension technique, the water soluble vitamin of levels are moved back by Final finishing
Synthetic fibre yarn dissolves, and makes fabric fluffy abundant, soft pro-skin, and moisture absorption is breathed freely, and quality is slim and graceful.
In the embodiment above, Multilayer plus material will control every layer of fabric compactness and multilamellar total tightness degree in the design process.
Fabric should be made soft comfortable, also will ensure its fastness and ruggedness, ensure woven being smoothed out again.Due to being multilamellar
Fabric, fabric compactness can not be big, otherwise can endure with all one's will；Top fabric woven can not be made to seem excessively sparse loose simultaneously again, thus necessary
Select the higher tissue of intertexture fastness, from the tissue such as plain weave or 2/1 twill.Binding place, using loose formula access node, can not arrange
Close, otherwise can destroy the bulkiness of fabric.By organization design, it is vertically connected with formation binding place by warp thread itself, and binding place
Weaving process completes.The position arrangement of binding place is more flexible, the amount doesn't matter.For making the fluffy softness of fabric, it is designed to loose formula
Access node, binding place arrangement is sparse.Twin shaft is adopted to weave, by the warp thread of different materials and structure respectively wound on difference during weaving
On beam of a loom, correctly passed with facilitating, control warp tension and weave shrinkage.Gait using according to figure subregion, shedding warp thread often
Wear proparea, beneficial to opening or cleaning shed open, reduce float.
Above in conjunction with drawings and Examples, the present invention is described in detail, but, those of skill in the art
Member is it is understood that on the premise of without departing from present inventive concept, can also carry out to each design parameter in above-described embodiment
Change, forms multiple specific embodiments, is the common excursion of the present invention, here no longer describes in detail one by one.
Claims (9)
1. a kind of water soluble vinylon zero twisted yarn or soft twist yarn Multilayer plus material it is characterised in that include umbrella organisations, lower-hierarchy and
Least one layer of the middle layer, is knitted by binding place between described the middle layer and umbrella organisations, lower-hierarchy and is connected together；Institute
Stating binding place is loose formula access node, between adjacent two layers tissue, arranges a binding place at interval of 8～24 warp thread, weft yarn；
Described umbrella organisations and lower-hierarchy are all using textile single thread or mixed yarn and water soluble vinylon yarn back twisting
Zero twisted yarn or the weaving of soft twist yarn strand, the twist of described strand back twisting is less than or equal to described cotton textiles single thread or mixed yarn
The twist；Described the middle layer is using textile doublet cord or textile single thread or the weaving of blending stock yarn；
Process through moving back dimension after the weaving of described Multilayer plus material finishes, make the water soluble vitamin in described umbrella organisations and lower-hierarchy
The low twist of remaining cotton textiles/blending or non-twist single thread after the dissolving of synthetic fibre yarn.
2. water soluble vinylon zero twisted yarn according to claim 1 or soft twist yarn Multilayer plus material are it is characterised in that adjacent two
At the binding place of layer tissue, weft yarns in the warp thread of a layer tissue and another layer tissue, form this binding place.
3. water soluble vinylon zero twisted yarn according to claim 1 or soft twist yarn Multilayer plus material are it is characterised in that weaving is described
The size range of the textile single thread used by umbrella organisations and lower-hierarchy or mixed yarn and water soluble vinylon yarn is 10S～100S；
Weaving the textile doublet cord used by described the middle layer or the size range of textile single thread is 10S～100S.
4. water soluble vinylon zero twisted yarn according to claim 1 or soft twist yarn Multilayer plus material are it is characterised in that described multilamellar
Each layer basic organization of fabric is plain weave or 2/1 twill-weave.
5. water soluble vinylon zero twisted yarn according to claim 1 or soft twist yarn Multilayer plus material are it is characterised in that described upper strata
Tissue and the middle layer local that is adjacent are made into one layer by certain grain pattern, then with lower-hierarchy or other adjacent middle levels
Tissue is knitted by binding place and is connected together, and forms the tissue that locally rockets.
6. water soluble vinylon zero twisted yarn according to claim 1 or soft twist yarn Multilayer plus material are it is characterised in that described upper strata
The tightness of tissue, lower-hierarchy and the middle layer is 20%～40%.
7. water soluble vinylon zero twisted yarn according to claim 1 or soft twist yarn Multilayer plus material are it is characterised in that described water-soluble
Property polyvinyl alcohol staple fibre spun yarn solution temperature be 20 DEG C～90 DEG C.
8. the method for weaving of the water soluble vinylon zero twisted yarn described in a kind of claim 1 or soft twist yarn Multilayer plus material, its feature exists
In comprising the following steps：
（1）Yarn selects：Using the strand by textile single thread or mixed yarn and water soluble vinylon yarn back twisting as knitting
Make the yarn of umbrella organisations and lower-hierarchy, the twist of described strand back twisting is less than or equal to described cotton textiles single thread or blending
The twist of yarn；Using textile doublet cord or textile single thread as the yarn weaving the middle layer；
（2）Organization design：Determine the number of plies of described Multilayer plus material, binding place position, organization type, design organization figure；
（3）Weaving：According to step（2）The organization chartss of design, using dobby machine or jacquard loom, twin shaft weaving；
（4）Move back dimension to process：By step（3）The fabric of weaving carries out moving back dimension process, makes described umbrella organisations and lower-hierarchy
In the dissolving of water soluble vinylon yarn, remaining cotton textiles/blending low twist or non-twist single thread.
9. the method for weaving of water soluble vinylon zero twisted yarn according to claim 8 or soft twist yarn Multilayer plus material, its feature exists
In described step（1）In the size range of textile single thread used or mixed yarn, water soluble vinylon yarn and textile doublet cord be
10S～100S；The solution temperature of described water soluble vinylon yarn is 20 DEG C～90 DEG C.
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