JP2004107824A - Multiple gauze woven fabric - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To obtain a multiple gauze woven fabric which has softness characteristic of gauze cloth and sufficiently makes the best use of merits of touch and feeling and in which high-quality patterning is readily carried out. <P>SOLUTION: The multiple gauze woven fabric 1 is obtained by piling four parallel planar weaves S1-S4. The four parallel planar weaves S1-S4 are a parallel gauze cloth in which wefts 3a-3d for a gauze cloth and warps 4a-4d for a gauze cloth are woven basically by plain weave, the wefts 3a-3d are not lifted and lowered between the planar weaves of the four parallel planar weaves S1-S4 and arranged in a planar state and the warps 4a-4d are partially lifted and lowered between planar weaves of the four parallel planar weaves S1-S4, woven in the wefts 3a-3d of the different planar weaves and connected. Each of the plurality of the planar weaves S1-S4 is a patterned planar weave or a pattern-free plain planar weave. The patterned planar weave is woven by a plurality of pairs of colors of warps and wefts and has a striped patter or lattice pattern. <P>COPYRIGHT: (C)2004,JPO

Description

[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a multi-gauze fabric woven so that a plurality of gauze fabrics overlap.
[0002]
[Prior art]
A thin gauze ground made of coarsely woven natural plant fiber warps and wefts is used for sanitary materials and underwear because it is soft and has excellent moisture absorption. In addition, the multi-layered gauze fabric with multiple gauze fabrics is less bulky than a towel fabric with only a towel fabric or a double towel fabric with a towel fabric and a gauze fabric superimposed, and is superior in moisture absorption, touch, and texture. It has been awarded for sweat towels, handkerchiefs (mini handkerchiefs), and baby products.
[0003]
Many double gauze fabrics with a towel fabric and a gauze fabric and multiple gauze fabrics with two or three thin gauze fabrics partially stitched together form a printed pattern to increase the commercial value of the fabric. In addition, patterns are woven using colored yarns for warp and weft in gauze ground (for example, Patent Document 1).
[0004]
The above-mentioned Patent Document 1 relates to a double towel fabric, and discloses that when a towel fabric and a gauze fabric are simultaneously woven, the gauze fabric is woven with a lattice pattern (check pattern) using a warp and a weft for the gauze fabric. Have been.
[0005]
[Patent Document 1]
Japanese Patent Application Laid-Open No. 11-350300 (No. 0003, FIGS. 5 and 6)
[0006]
[Problems to be solved by the invention]
Multiple gauze fabrics with multiple gauze fabrics overlapped and partially sewn are overlapped with the gauze fabrics and partially sewn, so many sewn places have the unique softness, feel and feel of the gauze fabric. Spoil. In addition, it is difficult to sew a plurality of gauze fabrics with high quality without forming wrinkles, and the wrinkles formed at the time of sewing may deteriorate the quality of the multi-gauze fabric. Furthermore, the pattern (pattern) to be printed on the multi-layered gauze fabric can be arbitrarily selected from various shapes and colors, but the printed pattern of the gauze fabric in which warp and weft yarns are coarsely woven has coarse eyes and lacks design. In addition, a printing process and a printing facility for forming a printed pattern on the multi-layer gauze fabric are required, which makes it difficult to improve the productivity of the multi-layer gauze fabric and reduce the equipment cost.
[0007]
Moreover, in the case of the above-mentioned double towel fabric, since the pattern can be woven on the gauze fabric by simultaneously proceeding with the weaving of the towel fabric and the gauze fabric, there is an advantage that a special process and equipment for patterning are not required. . However, since the bulky toweling is overlaid on the gauze, a thicker and more densely woven towel than the gauze may impair the hygroscopicity and texture of the thin and coarsely woven gauze. In addition, the double towel fabric of the towel cloth and the gauze cloth is usually recognized by the user as the towel cloth on the front side and the gauze cloth on the back side, and the lattice pattern of the patterned gauze cloth is not so noticeable. It is difficult to increase the added value of the product with the pattern.
[0008]
In the double towel fabric of Patent Document 1, the gauze fabric and the towel fabric are partially floated and sunk on the other side, so that various patterns are woven with jacquard weave because the pattern of the gauze fabric is simple and lacks a sense of quality. However, such towel fabrics are complicated in weaving and are expensive and expensive.
[0009]
SUMMARY OF THE INVENTION An object of the present invention is to provide a multi-layer gauze woven fabric which clarifies characteristics such as softness peculiar to gauze ground, good touch and texture, and excellent moisture absorption, and which facilitates high-quality patterning.
[0010]
[Means for Solving the Problems]
The technical means for achieving the above object of the present invention is a multi-gauze woven fabric in which a surface texture formed by a plain weave of a gauze ground weft and a gauze ground warp is laminated in a plurality of layers, and in each surface texture. While arranging a plurality of wefts in one plane without floating and sinking in another surface design different from the surface design in which the weft is present, a plurality of warps in each surface design is different from the surface design in which the warp is present. By floating and sinking at a plurality of locations with respect to the surface texture of one surface, it is woven and connected to the weft of the other surface texture.
[0011]
Here, each of the plurality of surface textures is a thin gauze ground texture, and the weft of each of the plurality of gauze textures exists without floating between the gauze grounds, and only the warp of each gauze ground passes between the gauze grounds. The single gauze fabric is woven up and down. The practical range of the number of surface textures composed of gauze ground is about six to eight faces. If the number of face textures exceeds eight, the softness and good texture peculiar to the gauze ground are impaired.
[0012]
In the present invention, the warp of each surface design can be floated and settled between the two surface designs only between two surface designs that directly overlap each other. Alternatively, the warp of each surface design on a different surface design may be passed through a part of the surface design, such as over one surface or two surfaces. In the case where the floating and sinking of the warp is performed between two directly overlapping surface textures, the distance of one warp floating and sinking can be shortened, and the weaving of the warp and the weft is simplified. become.
[0013]
Further, in the present invention, a plurality of wefts in all surface designs can be plain-woven by crossing a pair of warps from above and below. In other words, the weft of each surface texture forms one surface without floating and sinking in the other surface texture, and the weft is crossed with a set of two warp yarns from above and below, so that the gauze ground of each surface texture is not disturbed. Woven. Further, each of the two warps intersecting the weft from above and below is woven into the weft of another surface texture, so that the overlapping surface textures can be connected better.
[0014]
Further, in the present invention, at least one surface design of the plurality of surface designs can be a patterned surface design in which a pattern is formed by a plurality of sets of wefts and warps.
[0015]
Further, the other surface texture that directly overlaps with this pattern-bearing surface texture can be the same texture-patterned surface texture, and the patterns of the two overlapping surface textures can be matched. By matching the patterns of the two-patterned surface structure in this manner, the pattern as the multi-layer gauze fabric becomes clear and three-dimensional. In addition, two or more patterned surface textures overlapping each other, further, another one or several patterned surface textures are superimposed, so that the pattern of each of the patterned surface textures of a plurality of surfaces continuously overlapping three or more surfaces. It may be.
[0016]
In the present invention, the pattern of the patterned surface structure is a stripe pattern or a lattice pattern, or a combination of a stripe pattern and a lattice pattern enhances the design of the gauze ground and facilitates the weaving of the gauze fabric. desirable.
[0017]
Further, the patterned surface structure may be all of the plurality of surface structures. Alternatively, one or several surfaces of the plurality of surface structures may be a patterned surface structure, and the other may be an unpatterned surface structure. Further, all of the plurality of surface structures may be unpatterned surface structures. Such a pattern-free surface design is desirably a plain surface design in which the warp and the weft have the same color.
[0018]
When the plurality of surface textures include a patterned surface texture and an unpatterned surface texture, the unpatterned surface texture is desirably a plain one that enhances the design of the pattern of the patterned surface texture. In addition, when all surface textures are patterned surface textures, the shape and color of the pattern of each surface texture are made different, and a thin gauze ground is made transparent, so that a plurality of types of patterns are superimposed on each other. It can be made to be transparently visible. By doing so, it is possible to make a variety and variety of patterns that have never been seen before.
[0019]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment of the present invention will be described with reference to FIGS. The multiple gauze fabric 1 shown in FIG. 1 is applied to a handkerchief (mini handkerchief). FIG. 1 is a plan view of the multiple gauze fabric 1 viewed from, for example, a front surface M, and FIG. On the front surface M of the multi-layer gauze fabric 1, there is a clear lattice-shaped pattern 2, and on the back surface N, a lattice-shaped open pattern 2 'in which the pattern 2 on the front side can be seen through appears.
[0020]
As can be seen from FIG. 3 showing an outline of a partial weft section of the multi-gauze fabric 1, the multi-gauze fabric 1 is a quadruple gauze fabric having four parallel surface structures S1 to S4. Hereinafter, the multiple gauze fabric 1 is referred to as a quadruple gauze fabric 1 as necessary.
[0021]
Each of the four surface designs S1 to S4 is a parallel gauze fabric in which the weft yarns 3a to 3d for the gauze fabric and the warp yarns 4a to 4d for the gauze fabric are basically plain-woven. Here, in FIG. 3, the surface texture S1 of the uppermost layer is the first surface texture S1, the surface texture S2 of the second layer from the uppermost layer is the second surface texture S2, and the surface texture S3 of the third layer from the uppermost layer is the third texture S3. Assuming that the surface texture S3 and the surface texture S4 from the uppermost layer to the fourth layer (the lowermost layer in FIG. 3) are the fourth surface texture S4, the first surface texture S1 forms the surface M of the quadruple gauze fabric 1, The surface structure S4 forms the back surface N.
[0022]
Each of the wefts 3a to 3d of all four surface designs S1 to S4 is arranged in a single plane with a plurality of threads being parallel to only the one surface design in which it is located. A set of two warps is interwoven up and down and woven in a plain weave into a plurality of wefts in a one-sided design. For example, a pair of warp yarns 4a 'and 4a "are woven from above and below in a plain weave on the weft 3a of the first surface design S1. Similarly, every two wefts 3b of the second surface design S2 are woven. A pair of warps 4b 'and 4b "are interwoven from above and below and plain-woven, and a set of two warp yarns 4c' and 4c" are interwoven from above and below on the weft 3c of the third surface design S3 and plain-woven. A pair of two warps 4d 'and 4d "are plain-woven into the weft 3d of the design S4 in a crossed manner from above and below.
[0023]
Then, a plurality of spaced portions of the warp yarns 4a to 4d of the four surface designs S1 to S4 are woven into a weft having a surface design different from the one surface design in which the warps 4a to 4d are present, and the four surface designs S1 to S4 Are connected to each other. The connection between the surface structures is performed when weaving the four surface structures S1 to S4 with a loom, and the connection points between the surface structures are set to a number of points that are dispersed on average.
[0024]
For example, a pair of warps 4a 'and 4a "intersecting from the top and bottom with the weft 3a of the first surface design S1 intersects with the two continuous wefts 3a from the left end in FIG. Is woven into one weft 3b of the second surface design S2, intersects again with the weft 3a of the first surface design S1, and the warp 4a 'is composed of 11 continuous wefts 3a of the first surface design S1. And then crosses again with the weft 3b of the second surface design S2.The pair of warps 4a 'and 4a "are yarns of the same color, and one warp 4a' replaces the other warp 4a '. 4a "may be woven into the weft 3b of the second surface design S2, or a plurality of spaced portions of both warps 4a 'and 4a" may be woven into the weft 3b of the second surface design S2. .
[0025]
In FIG. 3, one of the two warps 4b 'and 4b "intersecting the weft 3b of the second surface design S2 from above and below is one end of the warp 4b' of the third surface design S3 in FIG. From the single weft 3c to the weft 3b of the second surface design S2, intersect with 11 continuous wefts 3b of the second surface design S2, and then again to the single weft 3c of the third surface design S3. The other warp yarn 4b ″ intersects with the nine continuous weft yarns 3b from the left end in FIG. 3 and is then woven into one weft yarn 3a of the first surface design S1, and again the second surface design S2. In the weft 3b. This warp yarn 4b ″ is also woven into the fourth weft yarn 3a from the right end in FIG. 3 in the first surface design S1.
[0026]
Further, one of the two warps 4c 'of the pair of warps 4c' and 4c "intersecting the weft 3c of the third surface design S3 from above and below is continuous from the left end in FIG. 3 of the third surface design S3. After interlacing with the weft 3c to be woven, it is woven into one weft 3b of the second surface texture S2, again interlaced with the weft 3c of the third surface texture S3, and further interlaced with four continuous wefts 3c. From the right side in FIG. 3 of the fourth surface design S4, the warp 4c 'is woven into one weft 4d of the fourth surface design S4 and returns to the third surface design S3. In FIG. 3, the other warp 4c "is crossed only with the weft 3c of the third surface design S3, but this warp 4c" is also interlaced with one or both of the third surface design S3 and the fourth surface design. You may weave.
[0027]
A pair of two warps 4d 'and 4d "intersecting from the top and bottom with the weft 3d of the lowermost fourth surface design S4 intersects with the leftmost six continuous wefts 3d in FIG. Is woven into one weft 3b of the third surface design S3 and again intersects with the weft 3d of the fourth surface design S4. This warp 4d 'is the sixth yarn from the right end of the third surface design S3 in FIG. Although not shown in FIG. 3, the other warp yarn 4d "may be woven into the weft yarn 3c of the third surface design S3, or both of the warp yarns 4d 'and 4d". May be woven into the weft 3c of the third surface design S3.
[0028]
Further, although not shown, the warp yarn of the first surface design is passed through the second surface design and woven into the weft of the third surface design, and then returned to the first surface design. It is also possible for the warp to float between the respective surface designs, such that the warp passes through the surface and is woven into the weft of the fourth surface design before returning to the first surface design. Further, in FIG. 3, the warp of each surface design is woven into one weft of a different surface design, but it may be woven into two to several continuous wefts of different surface designs.
[0029]
As described above, one quadruple gauze fabric 1 is woven while partially connecting the four surface designs S1 to S4 with the warps 4a to 4d. The gauze woven fabric 1 woven into one woven fabric while bonding the surface textures S1 to S4 to each other has no wrinkles on the surface textures S1 to S4 of the gauze ground specification, and always has high quality and productivity. Weaving is good In addition, by setting the locations where the four surface tissues S1 to S4 are partially connected to a large number of locations dispersed at an average distance, the softness unique to the gauze ground in each of the surface tissues S1 to S4, The texture and the hygroscopic property remain without being impaired, and the four gauze fabrics are laid on each other, so that the quadruple gauze fabric 1 whose texture, feel and hygroscopicity are doubled is woven. In such a quadruple gauze fabric 1, even if any part is cut with scissors at the time of cutting or the like, there is a joint part of the warp and the weft near the cut part, and the four surface textures S1 to S1 S2 is hard to be unraveled, and the cutting of the fabric becomes easy.
[0030]
Next, the handles 2, 2 'on the front and back surfaces of the quadruple gauze fabric 1 shown in FIGS. 1 and 2 will be described. Of the four surface structures S1 to S4, for example, the first surface structure S1 and the second surface structure S2 are patterned surface structures, and the remaining third surface structure S3 and the fourth surface structure S4 are plain plain structures. Is a face organization.
[0031]
On the other hand, the first surface design S1 weaves a plurality of sets of colored yarns, like the wefts 3a, and a plurality of sets of colored yarns, the warp yarns 4a, in the vertical and horizontal directions to form the grid-shaped pattern 2 which is color-coded. The organization diagram s1 of FIG. 4 is an organization diagram of a portion where the handle 2 of the first surface organization S1 intersects. In the organization diagram s1, a black circle 3a-1 is, for example, a black yarn weft, and a white circle 3a-2 is a white circle 3a-2. A color that makes the black thread stand out, for example, a skin-colored weft thread. A horizontal stripe pattern is formed by continuously arranging a large number of black circle wefts 3a-1 in the horizontal direction. Further, blank 4a-2 in the organization chart s1 is a warp of a flesh color, and 4a-1 of a cross is a warp of a black thread. A vertical stripe pattern is formed by continuously arranging a large number of crossed warps 4a-1 in the vertical direction. The vertical stripe pattern and the horizontal stripe pattern intersect to form a lattice pattern 2. The portion where the vertical stripe pattern and the horizontal stripe pattern intersect appears as the blackest pattern because the black threads intersect vertically and horizontally.
[0032]
The other design second surface structure S2 has a pattern 2 having the same shape and color as the pattern 2 of the first surface structure S1. Then, the two surface-structured surfaces S1 and S2 are woven so that the two patterns 2 and 2 coincide with each other. An organization chart s2 shown in FIG. 4 is an organization chart of a part of the second surface tissue S2 superimposed on the organization chart s1 of the first surface tissue S1. In the organization chart s2, black circles 3b-1 are black wefts, white circles 3b-2 are flesh-colored wefts, blank 4b-2s are flesh-colored warps, and x marks 4b-1 are black. It is a warp of yarn. From the two organization diagrams s1 and s2 arranged in FIG. 4, it can be seen that the patterns 2 and 2 of the first surface tissue S1 and the second surface tissue S2 are the same and match each other.
[0033]
The plain third surface design S3 and the fourth surface design S4 without a handle are woven with, for example, skin-colored wefts 3c and 3d and warps 4c and 4d, as can be seen from the organization diagrams s3 and s4 in FIG. . The flesh-colored plain textures S3 and S4 complement the patterns 2 and 2 with the same color as the pattern peripheral portions other than the patterns 2 and 2 of the first texture S1 and the second texture S2.
[0034]
The pattern 2 of the first surface structure S1 appears on the surface M of the quadruple gauze fabric 1, and the pattern 2 of the second surface structure S2 coincides and overlaps immediately below the same, and the solid color directly below the two matching patterns 2 and 2 The surface textures S3 and S4 extend. The two matching patterns 2 and 2 sharpen each other's patterns and give a three-dimensional appearance to the eye by overlapping vertically. Also, even if the gauze fabric is coarsely woven, if the four gauze fabrics are overlapped and the two patterns are matched to match, the patterns will look coarser, denser and clearer Become.
[0035]
On the back surface N of the quadruple gauze fabric 1, the overlapping patterns 2, 2 of the second surface structure S 2 and the first surface structure S 1 pass through the plain fourth surface structure S 4 and the third surface structure S 3, thereby forming a thin watermark pattern. Seen as 2 '. Such a watermark pattern 2 'gives a viewer a soft, warm impression due to the watermark. Further, since the front surface M of the quadruple gauze fabric 1 is the clear pattern 2 and the back surface N is the watermark pattern 2 ′, the back and front of the fabric can be determined by the pattern.
[0036]
Although not shown, the second surface texture S2 and the third surface texture S3 of the quadruple gauze fabric 1 are patterned surface textures, and the first surface texture 1 and the fourth surface texture S4 forming the front and back surfaces are plain, unpatterned. It may be a surface organization. In this case, the patterns of the second surface texture S2 and the third surface texture S3 appear as a watermark through the plain surface texture. In addition, since the same openwork pattern can be seen on the front and back surfaces of the woven fabric, the back / front is not determined by the design, and a woven fabric without back / front can be obtained.
[0037]
Further, although not shown, the first surface structure S1 and the second surface structure S2 of the quadruple gauze fabric 1 are changed to the same surface structure having the same vertical stripe pattern as the vertical stripes, and the third surface structure S3 and the fourth surface structure S4 are set horizontally. The same stripes may be used as a horizontal-striped patterned surface structure. In this case, both the front and back surfaces have the same stripe pattern, and the fabric has no back and front surfaces. Also, if the vertical stripes and horizontal stripes on the front and back are roughened, the horizontal stripes on the back can be seen through the vertical stripes, and similarly, the vertical stripes on the back can be seen through the horizontal stripes, and the gauze fabric Actually, the stripe pattern on the front and back surfaces of No. 1 looks like a lattice pattern having a three-dimensional effect.
[0038]
In addition, since the size and shape of the quadruple gauze fabric 1 are arbitrary, and the thickness of the warp yarns can be optionally changed, the quadruple gauze fabric 1 can be used not only for handkerchiefs but also for curtains, curtains, baby goods, underwear, and the like. Use is also possible, and even in such other uses, the softness unique to gauze ground, the feel and texture, the good hygroscopicity is not impaired, and the pattern weave can be woven with good design, suitable for each use Can be provided.
[0039]
【The invention's effect】
According to the present invention, a plurality of gauze ground specifications are overlapped, and only one warp yarn is woven between adjacent surface wefts of another adjacent surface design to form a single multi-gauze fabric. Each of the surface textures of the gauze ground is soft, hand and texture, woven without impairing the hygroscopicity, and by overlapping multiple gauze grounds, a moderate thickness comes out, and the gauze ground feel, texture, moisture absorption A multi-gauze fabric suitable for handkerchiefs, towels, underwear, and the like can be provided because the properties are promoted. In addition, when weaving a plurality of surface textures, each surface texture is simultaneously joined with warp yarns, so that weaving can be performed using an existing general loom and a plurality of gauzes as in the related art. A complicated gauze fabric having excellent productivity can be provided by eliminating a troublesome process of weaving the ground and then sewing the fabric.
[0040]
In addition, by using two sets of warps intersecting from above and below with a plurality of wefts in each of the plurality of surface designs and weaving them into wefts having different surface textures, the form of partial bonding between the surface textures becomes more diverse. It can be designed to make the connection between the surface tissues better.
[0041]
In addition, by making each surface design a gauze fabric in which warp and weft are plain woven, at least one surface design is a patterned surface design in which a stripe pattern or a lattice pattern is formed by colored yarn warp and weft. A multi-gauze fabric with a pattern having a high commercial value that cannot be obtained with high productivity can be manufactured. In addition, by making all or a part of the plurality of surface textures a surface texture with a pattern, there is an effect that various, various, and three-dimensional patterns such as a watermark pattern can be arbitrarily selected.
[0042]
[Brief description of the drawings]
FIG. 1 is a plan view from the fabric surface showing an embodiment of a multi-gauze fabric according to the present invention.
FIG. 2 is a back view of the multi-gauze fabric of FIG. 1;
FIG. 3 is a partial weft sectional view of the multi-gauze fabric of FIG. 1;
FIG. 4 is a partial organization diagram of each surface texture of four sides of the multi-gauze fabric of FIG. 3;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Gauze fabric 2 Pattern 2 'Openwork pattern 3a-3d Weft 3a-1 Weft (patterned thread)
3a-2 Weft (plain yarn)
4a-4d Warp 4a'-4d 'Warp 4a "-4d" Warp 4a-1 Warp (patterned yarn)
4a-2 Warp yarn (plain yarn)
S1 to S4 Surface texture S1, S2 Patterned surface texture S3, 34 Patternless surface texture

Claims (7)

Gauze ground weft and gauze ground warp is a multi-gauze woven fabric in which a surface texture formed by a plain weave texture is laminated in a plurality of layers,
Along with arranging a plurality of wefts in each surface design without floating on the other surface design different from the surface design in which this weft exists,
A plurality of warps in each surface design were floated and settled at a plurality of locations with respect to another surface design different from the surface design in which the warp was present, thereby weaving and binding to the other one surface design weft. A multi-layer gauze fabric, characterized in that: 2. The multi-gauze woven fabric according to claim 1, wherein the plurality of warps in each of the surface designs are woven and bonded to a weft of another surface design that directly overlaps the surface design of the warp. . 3. The multi-gauze woven fabric according to claim 1, wherein a set of two warp yarns from above and below are interlaced with the plurality of wefts in the surface texture and plain woven. The multiple gauze according to any one of claims 1 to 3, wherein at least one surface texture of the plurality of surface textures is a patterned textured texture obtained by weaving a pattern with a plurality of sets of wefts and warps. fabric. The other surface texture that directly overlaps the pattern surface texture is a pattern textured surface texture obtained by weaving a pattern with a plurality of sets of wefts and warps, and the two textured surface textures overlapping each other. 5. The woven gauze fabric according to claim 4, wherein the patterns have the same shape and color, and the patterns are matched with each other by overlapping two surface-designed surface structures. The woven gauze fabric according to claim 4 or 5, wherein the patterned surface structure is a patterned surface structure having a stripe pattern and / or a lattice pattern. The woven gauze fabric according to any one of claims 4 to 6, wherein the plurality of surface textures include a surface texture with a handle and a plain textureless face texture.

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