JP2014211003A - Multi-layered woven fabric combined with openwork pattern fabric - Google Patents

Abstract

PROBLEM TO BE SOLVED: To solve the problem in which: in a conventional towel woven fabric or a fabric, the shape of clearances formed by weaving are limited to longitudinal and lateral linear shapes, so that an openwork pattern having clearance parts of various figures such as a lace pattern cannot be represented.SOLUTION: An openwork pattern fabric representing a lace pattern and a towel fabric (base fabric) are woven in a superposed state. In the clearance of the openwork pattern fabric, optional warp yarns and/or weft yarns for the openwork pattern fabric are woven into the towel fabric (base fabric), and thereby a multi-layered woven part in which various figures are represented and retained is formed. In addition, at the same time, a single-layered woven towel fabric (base fabric) part is woven by using warp yarns in a part adjacent to the multi-layered woven part, other than the multi-layered woven part, and using weft yarns used in the multi-layered woven part in common. Since the multi-layered woven part and the single-layered woven towel fabric (base fabric) part are combined, the binding of the multi-layered woven part becomes stronger, and a woven fabric having both functionality and decorativeness can be provided.

Description

  In the present invention, a towel (or fabric) base portion having functionality and a multi-weave portion in which a watermark pattern such as a decorative lace is superimposed on the towel (or fabric) base portion are adjacently woven. Related to a practical and high-quality fabric.

  In conventional towel fabrics and fabrics, in order to create a gap like a lace, the warp at a predetermined position determined as the gap is removed from all the warps arranged in the longitudinal direction based on the plan. Then, a vertical straight gap portion is secured. If the gap portion with respect to the lateral direction is woven so as not to interweave the number of wefts inserted for the length assumed at an arbitrary location, a gap portion having a horizontal straight line is formed. As described above, since the gap portion is limited to a vertical and horizontal linear shape, various figures such as a lace pattern cannot be expressed, and a lace-like fabric has not been commercialized.

  For this reason, products have been provided in which a lace fabric is directly cut into an appropriate size and sewn on a towel (or fabric) or the like to give a high-class feeling.

  In a product in which a conventional lace fabric is sewn on a towel cloth or a cloth, there is a sewing process, which requires time and labor, and the cost including the lace cost is high. Also, since the lace pattern is selected from ready-made lace fabrics, there is a natural limitation, and the expression of the pattern as planned is limited. In addition, when washed, wrinkles and the like are generated in the lace portion, and the beauty is impaired. Also, since the lace fabric has a unique rugged feel when used, it was not suitable for practical use because it caused discomfort when wiping the face, etc.

  The present invention is intended to solve the problems caused by the sewing process and the product of sewing such a conventional lace fabric, and a high-quality towel woven fabric or fabric product to which lace features are added. It is intended to be realized by woven fabric.

  In order to achieve the above object, as a first problem solving means, the conventional method of sewing the lace fabric directly on the towel fabric or cloth to eliminate the high-grade method is eliminated. Is to eliminate.

  And the woven fabric of this invention used as the abolished above-mentioned substitute becomes an original solution means, and has the following structure.

The invention according to claim 1 of the present invention is an arrangement in which pile warps, ground warps and openwork warps are combined in an arbitrary number and arranged in the longitudinal direction repeatedly. The weft yarns for the patterned fabric are alternately woven in an arbitrary number in the horizontal direction, and the towel fabric and the watermark patterned fabric are composed of multiple weaves in a polymerized state. Represents the entire lace pattern as the ground, and the hollow representation of the gap in the lace pattern continues to be woven into the other towel cloth as a latent thread, either a warp or weft for the watermark pattern located in the hollow part. Therefore, the binding in the polymerization state and the texture of the watermark pattern were strengthened, and the expression could be maintained.
In this way, a multi-woven part composed of an arbitrary shape,
At the same time, the pile warp yarn, the ground warp yarn and the openwork warp yarn other than the multiple weaving portion adjacent thereto are also used as both weft yarns used in the above-mentioned multiple weaving portion, and the sum of the weft yarns is an arbitrary number of units. For example, a single towel fabric portion woven to form one pile of six or eight is combined. Since the multiple portions continued into a single weave and were integrally woven, the binding of the edges of the multiple portions was strong, and the entire woven fabric became thick and the woven structure could be strengthened. In addition, toweling also increases warp and weft density, and has a strong effect of preventing pile loss.

  In the invention of claim 2 of the present application, the polymerized multiple woven portion of claim 1 described above is woven in a transverse straight belt shape, and the front or rear thereof is all used continuously for the belt-like multiple weave. Since weaving is combined with a single woven towel so that three or four towel wefts are formed on the warp, the warp density is higher than that of a normal pile, and it prevents pile loss. Will rise. Compared to claim 1, the expression of the lace pattern is a belt-like expression, and the towel fabric is made of one pile with three or four wefts, so productivity is improved and a product with a reduced price is provided. it can.

The invention of claim 3 of the present application is a fabric of a woven fabric, in which all warp yarns are divided into warp yarns for base fabric and openwork fabric, and alternately arranged in the longitudinal direction, Weft yarns for base and openwork are alternately woven in the lateral direction, and the base and openwork are composed of multiple weaves in a polymerized state. Represents the entire lace pattern as a watermark pattern, and the hollow representation of the gap in the lace pattern is a watermark or weft thread for the watermark pattern located in the hollow part, and both are used as the latent thread, in the other base ground. As a result, we were able to maintain the expression by maintaining the binding of the polymerized state and the woven structure of the openwork pattern.
The above multiple woven parts,
At the same time, the base fabric warp and the openwork pattern warp other than the multi-woven portion adjacent to the multi-woven portion are simultaneously formed into a single-woven base fabric that is woven using both the wefts used in the multi-woven portion. Since it is continuously integrated, the binding of the edges of the multi-woven fabric is strengthened, and a watermark pattern is added to a thin base to provide a fabric suitable for high-quality clothing.

With the woven fabric of the present invention, the process of sewing the lace fabric can be eliminated, so that the productivity is improved and the cost can be reduced.
In addition, the lace pattern is woven with a multi-weaving pattern of openwork, allowing free expression.
And even if the watermark pattern is washed, the aesthetics are maintained and the tactile sensation is not a concern.

The above-mentioned multi-woven wefts are also used, and the warp yarn is continuously woven into the single-woven towel fabric or the base fabric, so that the binding at the edges of the overlapped portion becomes strong, the towel fabric becomes dense and the pile is removed. There is an inhibitory effect.
And since the warp / weft of the gap portion of the openwork pattern fabric is woven into the other overlapping towel fabric or base fabric, the spatial expression, binding and texture of the gap portion can be stably maintained.

  The above-mentioned multiple woven parts are in the form of a horizontal strip, the weaving range is small, and the combined towel fabric is made of 3 piles or 4 piles, so the production efficiency is good, regardless of high-end products. It can conform to the low-priced product of the mold.

  In the above-mentioned fabric of the weaving fabric, it is formed of a thin fabric and the watermark fabric is superimposed on the base fabric, so that a high-quality clothing fabric can be provided.

  In addition, a towel (or fabric) fabric having functionality such as water absorption and heat retaining properties and a watermark pattern fabric having a cool feeling and elegant decorativeness can be integrated to provide a fabric having both a high-class feeling and practicality. .

  It is the perspective view seen from the watermark pattern ground side which shows embodiment of this invention.   (A), (I) is the cross-sectional view of the main part of the threading seen from before weaving, showing the embodiment of the present invention.   It is a longitudinal cross-sectional view of a multiple woven part.   It is a longitudinal cross-sectional view of the modified example of FIG.   It is a longitudinal cross-sectional view of the multiple woven part and the single woven towel cloth (or clearance gap) part which show embodiment of this invention.   The organization chart shown in FIG.   It is a longitudinal cross-sectional view of the modified example of FIG.   It is a longitudinal cross-sectional view of the modified example of FIG.   FIG. 6 is a vertical cross-sectional view of a 4-pick method in the modification of FIG. 5.   It is the perspective view seen from the strip | belt-shaped watermark pattern which shows embodiment of this invention.   The principal part sectional drawing of the threading seen from the same as before.   It is the longitudinal cross-sectional view of the base fabric part of a multiple woven part and a single woven fabric same as the above.

BEST MODE FOR CARRYING OUT THE INVENTION

  Hereinafter, embodiments of the present invention will be described with reference to FIGS.

  To explain from the weaving mechanism of the multiple woven fabric combined with the watermark pattern of the present application shown in FIG. 2A, the thread 13 that has been passed through is omitted (the ground warp of the ear portion that ends both ends of the fabric is omitted). The first stitch 14 from the right end as viewed from the front is passed through one pile warp 1, one ground warp 2, and one openwork warp 3 and the second stitch 14A. Similarly, one pile warp yarn 1A, one ground warp yarn 2A and one openwork warp yarn 3A are passed through, and these two stitches 14 and 14A become one complete, and these are repeated. It is arranged and becomes a weaving mechanism.

Subsequently, a double-pile pile by a three-pick method in which one pile is formed by three wefts as shown in FIGS. 1 and 3, and a towel weft 5 is attached to any pile warp yarns 1 and 1A and ground warp yarns 2 and 2A. Cross with the 1st, 2nd and 3rd. At this time, a pile weaving / weaving conversion device of the loom is made into a pile weaving according to the instruction of the pattern paper, and then the towel fabric 8 of the double-sided pile is woven into the weaving instruction according to the weaving instruction, and the warp 3 The watermark pattern weft 6 is interlaced with the first, second, and third yarns on 3A, and the watermark pattern 9 is woven. And by repeating these alternately, the multi-weave 12 portion in which the towel fabric 8 and the watermark pattern 9 are superposed can be woven.
The towel cloth 8 and the watermark pattern 9 are woven alternately, but when the change is made, a gap (a gap formed by not being able to sufficiently draw the wefts when slashing) occurs. When weaving, the weaving stop device of the loom is operated in parallel to increase the weft density and prevent gaps.

The hollow representation of the gap 11 portion of the openwork pattern is interlaced in the other towel cloth 8 so that the arbitrary openwork warp yarns 3 and 3A and the weft 6 located in the hollow are hidden from the surface. .
The above-described latent warp yarns 3 and 3A are synchronized with the woven structure of the ground warp yarns 2 and 2A constituting the towel fabric passing through the same mesh 14 and 14A. The timing for starting the tuning is shown in FIG. Next, when the weft 5 of the ground warp yarns 2 and 2A is woven from the third woven structure, and immediately after the third weft yarn 5 for toweling is woven, it is beaten with a first pick to form one pile. The Then, the watermark pattern wefts 6 that are continuously hidden in the third of the wefts 5 at the same position are continuously continuous with the first, second, and third yarns, and the winding is stopped and interlaced with the ground weave. . Next, pile warp yarns 1 and 1A and ground warp yarns 2 and 2A plus openwork warp yarns 3 and 3A are combined with one, two, and third weft yarns for towel fabric, and pile weave fabric 8 Weave the (single weave) part. In this way, the warp / weft for any openwork pattern to be hidden is interlaced in the towel cloth 8. (Towel fabric 8 at this time is a single weave.) In addition, as shown in FIG. 5, when it is anxious that the warp 1 of the pile of towel fabric 8 appears from the gap 11 of the watermark pattern fabric at this time. The pile warp 1 may be synchronized with the woven structure of the pile warp 1A.
The timing of moving the hidden warp / weft for watermark pattern to the surface of the original watermark pattern 9 may be the same as the start timing described above. The weaving method of the single-woven towel fabric 8 in the gap 11 portion and the single-woven towel fabric 8 (also used as the wefts 5 and 6) described below is basically the same.

As described above, the pile warp yarns 1 and 1A and the ground warp yarn 2 other than the multiple weave 12 portion shown in FIGS. 2A and openwork pattern warp yarns 3 and 3A are used as both weft yarns 5 and 6 used in the above-mentioned multiple weave 12 part. Weaving into the same structure of the third weft of the toweling fabric 8 where the pile was formed immediately before weaving the pattern, and then weaving the weft yarn 5 for toweling into the next weaving tissue of the toweling fabric with one, two, and three stitches The first pick is beaten to form one pile, and these are combined with a single-woven towel fabric 8 portion that is repeatedly woven.
At this time, the warp pattern 3 and 3A for the towel pattern 8 of the single weave is woven in synchronism with the woven structure of the warp threads 2 and 2A passing through the same meshes 14 and 14A. The woven structure is basically the same as the gap 11 portion.

  FIG. 4 shows a modification of FIG. 3. As another embodiment, the pile warp yarns 1 and 1A and the ground warp yarns 2 and 2A are interlaced with one, two, and third weft yarns for toweling. In the same manner as described above, towel fabric 8 is woven with pile weaving, and then the first warp yarn 6 for watermark pattern fabric is interleaved with towel fabric 8 with pile warp yarns 1 and 1A and ground warp yarns 2 and 2A. In addition to suppressing the pile escape, it also serves to create a gap 11 by reducing the weft density of the watermark pattern by one. Then, the second and third weft yarns 6 are interlaced only with the watermark pattern warp yarns 3 and 3A, and the watermark pattern fabric 9 is woven. And these can be repeated alternately and the multi-weave 12 part can be woven. Therefore, in order to widen the gap 11 of the watermark pattern, the watermark pattern weft 6 positioned in the hollow of the gap 11 is not only the first one but also the second, third, and the towel material 8 so as to be hidden. do it. Further, by repeating this, a wide gap can be obtained.

  Further, as another embodiment shown in FIG. 7, the watermark pattern weft 6 to be hidden at an arbitrary position is included in the same structure of the third weft of the towel cloth 8 immediately before the weft 6. The first yarn is woven between the ground warp yarn 2 and the pile warp yarn 1A, the second yarn is woven between the ground warp yarn 2A and the pile warp yarn 1, and the third yarn is woven between the ground warp yarns 2 and 2A or the same as the first yarn. You can also. Moreover, it becomes another Example which weaves the 3 wefts 6 of the single woven toweling fabric 8 mentioned later, and when applying in this way, it is suitable for the loom with a weak hammering force.

  In addition, as another embodiment shown in FIG. 2 (a), one pile warp 1 and one ground warp 2 are placed on the first stitch 14 from the right end when viewed from the front, One openwork warp 3 and one ground warp 2A (or vice versa), 3rd pile warp 1A and 1 ground warp 2B, 4th watermark One warp for pattern fabric 3A and one for warp yarn 2C (or vice versa) pass through, and the above four meshes 14, 14A, 14B, and 14C are completely completed, and these are repeated. It becomes a weaving mechanism. Then, in the same manner as the above-mentioned three-pick method, pile weave fabric 8 is made by crossing pile warp yarns 1 · 1A and ground warp yarns 2 · 2A · 2B · 2C with one, two, and third weft yarns for toweling. Weaving, and then weaving the watermark pattern warp 3 and 3A with one, two, and third weaves, and at this time, winding is stopped and the watermark pattern 9 is woven. By repeating these alternately, the multiple weave 12 portion in which the towel fabric 8 and the watermark pattern fabric 9 are polymerized can be woven.

And in the gap 11 portion of the openwork pattern, any openwork warp 3 · 3A located in the hollow of the open space 11 is woven of the ground warp 2A · 2C passing through the same mesh 14A · 14C. Engage with the organization. The start of the tuning is performed from the third weft structure of the ground warp yarns 2 · 2A · 2B · 2C to be woven next. Further, in this same position, an arbitrary watermark pattern weft 6 to be hidden is woven in the same manner as described above, and both forms are shown in FIG. As described above, the pile warp yarns 1 and 1A and the ground warp yarns 2 and 2A other than the multiple weave 12 portion having an arbitrary shape as described above shown in FIGS. 2B and 2C and openwork fabric warp yarns 3 and 3A are combined with a single-weave single-sided pile towel fabric 8 portion woven with both weft yarns 5 and 6 used for the above-mentioned multiple weave 12 portion. ing.
2A and 2C shown in FIG. 2A, the functions of the watermark pattern warps 3 and 3A and the ground warps 2A and 2C can be changed at any point, The warp yarns 3 and 3A are synchronized with the ground warp yarns 2A and 2C, and the watermark pattern warp yarns 3 and 3A are zero, or vice versa, the watermark warp yarns 3 and 3A are synchronized with the ground warp yarns 2A and 2C. Thus, the number of the watermark pattern warp 3A and 3A becomes two, so that the expression of the watermark pattern and the gap can be widened. (Not shown)

  Further, based on (a) of FIG. 2, as another embodiment shown in FIG. 9, one, two, three, and fourth wefts 5 for toweling are applied to pile warps 1 and 1A and ground warps 2 and 2A. In a four-pick method in which one pile is formed by crossing with each other, a single-pile towel towel fabric 8 is woven in the same manner as described above, and then the watermark-patterned warp yarns 3 and 3A are woven in the same manner as described above. 6 is crossed with the 1st, 2nd, 3rd, and 4th, and at this time, the winding is also stopped, and these are alternately arranged so that the watermark pattern 9 overlaps the surface of the toweling 8 where the pile does not appear. Are repeatedly woven to form a multi-weave 12 portion. At this time, an arbitrary watermark-patterned warp yarn 3 · 3A and weft yarn 6 that are located in the hollow space 11 of the watermark-patterned fabric are interlaced in the other towel fabric and are hidden. In the same manner as described above, both the wefts 5 and 6 used for the multi-weaving 12 portion are combined to be combined with the pile warp yarns 1 and 1A, the ground warp yarns 2 and 2A, and the openwork pattern warp yarns 3 and 3A, The woven structure of the woven single-pile one-pile towel fabric 8 can be shared by both the woven structures of the warp yarns 3 and 3A and the weft yarns 6 in which the gap 11 is hidden. This 4-pick method is applied when the density of the watermark pattern 9 is desired to be increased. Then, the multi-weave 12 portion and the single-woven towel fabric 8 portion are combined.

Further, as an embodiment shown in FIG. 10 based on FIG. 2A, FIG. 5 and FIG. 6, the towel weave is made of pile warp 1 · 1A and ground warp yarn 2 · 2A in the same manner as described above. Weaving a towel fabric 8 that forms three piles by interlacing three wefts 5 for use, and then stopping the winding with the base weave, and interlacing the weft 6 for watermark design with the warp yarn 3 / 3A for watermark design. The pattern 9 is woven, and these are alternately repeated to form a strip-shaped multiple weave 12 portion parallel to the pre-weaving on the horizontal line in which the towel pattern 8 and the watermark pattern 9 are superposed. In the open space 11 of the openwork pattern at this time, the optional openwork warp yarns 3 and 3A located in the hollow of the open space 11 are woven of the free warp yarns 2 and 2A passing through the same meshes 14 and 14A. Engage with the organization. This synchronization is started from the third weave structure of the ground warp yarns 2 and 2A to be woven next. In addition, an arbitrary watermark pattern weft 6 to be hidden is also woven into the same position as described above. And the normal towel fabric woven by pile weave is combined in front of the region of the strip-shaped multiple weave 12 portion.
Therefore, it is possible to provide a high-quality product with high production efficiency.

  Further, the embodiment shown in FIG. 12 is carried out by using normal towel weaving by a towel loom. In FIG. 11, the name of the normal pile warp is replaced with the openwork warp 3, 3A, and the name of the base warp is replaced with the base warp 4, 4A. (As described above, the ear portion is omitted.) One of the watermark pattern base warp 3 and the base base are provided on the first side 14 from the right end when the threaded base 13 is viewed from the front. One warp 4 is passed through, and the second stitch 14A is passed through one openwork warp 3A and one base warp 4A. One complete in 14A minutes, and these are repeated. Then, in the same manner as described above, the base fabric is converted into a base weaving and the winding is stopped, and one of the base fabric wefts 7 is interlaced with the base fabric warp yarns 4 and 4A, and then the openwork pattern warp yarn 3 -By interlacing one of the watermark pattern wefts 6 in 3A and repeating these alternately, a multi-weave in which the base fabric 10 and the watermark fabric 9A are polymerized is woven.

The hollow representation of the gap portion of the watermark pattern 9A is woven into the other base 10 so that the watermark pattern warp 3 · 3A and the weft 6 located in the hollow portion are hidden. At this time, the warp yarns 3 and 3A for the openwork pattern are tuned to the warps 4 and 4A for the base fabric in the same meshes 14 and 14A, respectively. In addition, the timing to synchronize accepts one base base weft 7 in accordance with the next base base weave structure, and then weaves one watermark base base weft 6 to be hidden in the same manner. The timing of returning the hidden watermark pattern warp 3, 3 A to the original watermark pattern is synchronized with a woven structure that can intersect with the watermark pattern weft 6 to be woven next.
The base fabric warp yarns 4 and 4A and the openwork pattern warp yarns 3 and 3A other than the multiple weave fabric 12A portion and the adjacent adjacent multiple weave fabric 12A portion are the weft yarns used in the multiple weave portion. 7.6 is also used. In this case, the woven structure of the base warp yarns 4 and 4A and the openwork pattern warp yarns 3 and 3A is as follows. The books are interlaced, and then 4 and 3 are sunk, and 4A and 3A are also interlaced with one of the wefts 7 and one of 6 in the same manner. By repeating these alternately, a single-woven base fabric 10 is woven and combined with the above-mentioned multi-woven portion.
Therefore, it is possible to provide a thin fabric suitable for apparel, etc., taking into account the luxury of a lace pattern.

1, 1A Pile warp 2, 2A, 2B, 2C Ground warp 3, 3A Openwork warp 4, 4A Base warp 5 Towel weft 6 Openwork weft 7 Base weft 8 Towel 9, 9A watermark Pattern base 10 Base base 11, 11A Clearance 12, 12A Multi-weave 13 １４ 14, 14A, 14B, 14C 筬

Claims (3)

  A combination of pile warps, ground warps and openwork warp yarns in any number is repeatedly arranged in the vertical direction, and towel wefts and openwork weft yarns are transversely arranged at arbitrary locations. An arbitrary number of weaving towels and openwork patterns are woven in a polymerized state alternately, and at the gaps of the openwork pattern at this time, both warp and weft for use in openwork patterns Is woven into the toweling. As described above, the multiple woven portion configured in an arbitrary shape, and at the same time, the pile warp yarn, the ground warp yarn and the openwork pattern warp yarn other than the multiple woven portion adjacent to the multiple woven portion are the above-mentioned multiple woven portion. An openwork pattern fabric that combines both the weft yarns used in the above and is combined with a single woven towel portion that is woven so that the sum of the weft yarns forms one pile in an arbitrary number of units. Combined fabrics.   A combination of pile warps, ground warps, and openwork warp yarns arranged in any number, and repeatedly oriented in the machine direction, towel weft yarns and openwork print weft yarns, respectively, in the horizontal direction. Weaving towels and openwork patterns are alternately woven in a superposed state, and at the gaps between the openwork patterns at this time, warp yarns or weft yarns for the openwork pattern at any place are placed in the towel cloth. It is woven. A belt-like multiple woven portion is woven in a horizontal straight line as described above, and at the front or rear thereof, three pile warp yarns (or towel warp yarns) and the above-mentioned pile warp yarns, ground warp yarns and openwork warp yarns (or 4) and a single woven towel fabric formed by a single pile.   A base-weaving fabric in which all warps are divided into base warps and openwork warps, and alternately arranged in the longitudinal direction at any place in the base wefts and watermarks. The weft yarn for the pattern base is alternately woven in the lateral direction, and the base fabric and the watermark pattern fabric are overlapped to form a multi-woven portion of any shape. Is woven into the base fabric, either warp or weft for openwork pattern at any location. The base fabric warp and openwork warp other than the above-mentioned multiple weaving portion and at the same time adjacent to the multiple weaving portion are also used as both wefts used in the above-mentioned multiple weaving portion. A multi-woven fabric combined with a watermark pattern, combined with a single base weave base.

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