CN107740216B - Double-faced embossed irregular pattern type multilayer terry-free towel and quilt fabric and weaving method thereof - Google Patents

Double-faced embossed irregular pattern type multilayer terry-free towel and quilt fabric and weaving method thereof Download PDF

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CN107740216B
CN107740216B CN201711228296.2A CN201711228296A CN107740216B CN 107740216 B CN107740216 B CN 107740216B CN 201711228296 A CN201711228296 A CN 201711228296A CN 107740216 B CN107740216 B CN 107740216B
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group
warp
warps
weft yarns
ground
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CN107740216A (en
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周莎莎
芦欣欣
宋晓萍
高丽
郭培娟
颜鸿
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Sunvim Group Co ltd
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Sunvim Group Co ltd
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00—Double or multi-ply fabrics not otherwise provided for
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/0017—Woven household fabrics
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D21/00—Lappet- or swivel-woven fabrics
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00—Woven pile fabrics
    • D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
    • D03D27/06—Warp pile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2503/00—Domestic or personal
    • D10B2503/06—Bed linen

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  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses a double-face relief different-pattern multilayer non-looped towel and quilt fabric and a manufacturing process thereof, wherein the fabric is formed by interweaving wool warps, ground warps and weft yarns into at least four layers, and a first group of weft yarns and a first group of ground warps or a first group of wool warps are interwoven into a first layer of A-side tissue; interweaving a second group of weft yarns and the first group of wool warps or the first group of warp yarns into a second layer of A-side texture II; interweaving a third group of weft yarns and a second group of ground warps or second group of wool warps into a first B-side texture of a third layer; interweaving the fourth group of weft yarns and the second group of wool warps or the second group of warp yarns into a second surface texture of the fourth layer; the A side weave I and the A side weave II are different fabric weaves; the B surface weave I and the B surface weave II are different fabric weaves; at least four layers of tissues are connected together in a manner of interlayer and staggered binding. The fabric of the invention has no front and back distinction, improves the utilization rate of products, really realizes multiple purposes of one towel, improves the functionality of the products, has high weaving efficiency and is suitable for mass production.

Description

Double-faced embossed irregular pattern type multilayer terry-free towel and quilt fabric and weaving method thereof
Technical Field
The invention relates to the technical field of spinning, in particular to a multi-layer non-looped towel quilt fabric with a double-faced embossing effect and a different pattern.
Background
The multilayer gauze fabric is generally applied to the manufacture of products such as towels, household clothes and infant products due to the characteristics of lightness, air permeability and heat preservation. However, the traditional multilayer gauze fabric has single design and color, planar patterns, unobvious differentiation and relatively single variety.
At present, fabric products with different patterns on the front side and the back side exist in the market, but the pattern difference on the front side and the back side is generally reflected in the form of terry loops and satin, the fabric with the different patterns on the two sides is only limited to single-layer weaving, or multi-layer weaving but the pattern is single, and particularly, the fabric is single in pattern, weak in layering sense and stereoscopic impression and poor in visual effect. And the traditional multilayer fabric is woven by adopting a single warp beam, the product is flat and solid, the three-dimensional effects of hand feeling and patterns are poor, the reproducibility is strong, and the market differentiation is not obvious.
Disclosure of Invention
The first technical problem to be solved by the invention is as follows: aiming at the defects in the prior art, the once-formed multilayer fabric with two different patterns is provided, and the double-sided embossment different-pattern multilayer terry-free towel and quilt fabric with the embossment effect and strong stereoscopic impression is provided.
The second technical problem to be solved by the invention is: aiming at the defects in the prior art, the double-faced embossed different-pattern multilayer non-looped towel and quilt fabric is provided, and the towel fabric is a multilayer fabric which is formed at one time and has different patterns on two faces and has an embossed effect.
In order to solve the first technical problem, the technical scheme of the invention is as follows:
a double-faced embossed irregular pattern multilayer terry-free towel and blanket fabric is characterized in that the towel and blanket fabric is formed by interweaving pile warps, ground warps and weft yarns into at least four layers, wherein the pile warps at least comprise a first group of pile warps and a second group of pile warps; the ground warp at least comprises a first group of ground warps and a second group of ground warps; the weft yarns at least comprise a first group of weft yarns, a second group of weft yarns, a third group of weft yarns and a fourth group of weft yarns; the first group of weft yarns and the first group of ground yarns or the first group of wool yarns are interwoven into a first layer A surface tissue I; the second group of weft yarns and the first group of wool warps or the first group of warp yarns are interwoven into a second layer of A-side tissue; the third group of weft yarns and the second group of ground warps or the second group of wool warps are interwoven into a first surface B structure of the third layer; the fourth group of weft yarns and the second group of wool warps or the second group of warp yarns are interwoven into a second surface texture of the fourth layer; the A-side weave I and the A-side weave II are different fabric weaves; the B surface weave I and the B surface weave II are different fabric weaves; at least four layers of tissues of the towel and quilt fabrics are connected together in a manner of interlayer and staggered binding.
The double-sided relief different-pattern multilayer terry-free towel and quilt fabric has at least two or more than two fabric textures on the surface A or the surface B of the fabric to respectively embody the bottom and the pattern of the pattern; and the relief forms of the A surface and the B surface (namely, the relief effect of the concave-convex formed by the raised parts and the plain parts) are the same or completely opposite. The bottom weave and the pattern weave of the A, B double face pattern can be embodied by interweaving ground warp and weft yarns or weaving wool warp and weft yarns.
Interweaving any group of ground warps or any group of hair warps with the first group of weft yarns in the four groups of ground warps to form a first layer, interweaving with the second group of weft yarns to form a second layer, interweaving with the third group of weft yarns to form a third layer, interweaving with the fourth group of weft yarns to form a fourth layer, and the like. To illustrate the present invention, the technical solution of the present invention is exemplified.
As a first preferred technical scheme, the first group of ground warps and the first group of weft yarns are interwoven into a-side bottom tissue of a first layer, the first group of wool warps and the second group of weft yarns are interwoven into a-side pattern tissue of a second layer, the second group of ground warps and the third group of weft yarns are interwoven into a B-side pattern tissue of a third layer, and the second group of wool warps and the fourth group of weft yarns are interwoven into a B-side bottom tissue of a fourth layer; the pattern organization and the bottom organization respectively adopt different organization forms, and each side is as follows: either side A or side B comprises at least two weave patterns. The four layers of tissues are connected together in a manner of interlayer and staggered binding.
As a second preferred technical scheme, the first group of ground warps and the first group of weft yarns are interwoven into a surface bottom tissue of a first layer, the first group of wool warps and the second group of weft yarns are interwoven into a surface pattern tissue of a second layer, the second group of ground warps and the third group of weft yarns are interwoven into a surface bottom tissue of a third layer, and the second group of wool warps and the fourth group of weft yarns are interwoven into a surface pattern tissue of a fourth layer; the pattern organization and the bottom organization respectively adopt different organization forms, and each side is as follows: either side A or side B comprises at least two weave patterns. The four layers of tissues are connected together in a manner of interlayer and staggered binding.
As a third preferred technical solution, the first group of warp yarns and the first group of weft yarns are interwoven into a-side bottom weave of a first layer, the first group of warp yarns and the second group of weft yarns are interwoven into a-side pattern weave of a second layer, the second group of warp yarns and the third group of weft yarns are interwoven into a B-side bottom weave of a third layer, and the second group of warp yarns and the fourth group of weft yarns are interwoven into a B-side pattern weave of a fourth layer; the pattern organization and the bottom organization respectively adopt different organization forms, and each side is as follows: either side A or side B comprises at least two weave patterns. The four layers of tissues are connected together in a manner of interlayer and staggered binding.
As an improved technical scheme, as in the first preferred technical scheme, the bottom weave of the surface a is a plain weave formed by interweaving ground warps and weft yarns, so that the effect of "plain and solid" at the bottom of the pattern is embodied; the pattern organization of the A surface is a square organization or other changing organizations formed by interweaving wool warp and weft, and the effect of pattern embossment is embodied; the bottom tissue of the B surface is a square tissue or other variable tissues interwoven by the wool warp and the weft, so that the bottom of the pattern has a 'bulging' effect; the B-side pattern weave is a plain weave formed by interweaving ground warps and weft yarns, and the pattern has a concave effect relative to a raised bottom. Namely, the bottom of the A surface is flat and convex, and the bottom of the B surface is convex and concave.
As an improved technical scheme, as in a second preferred technical scheme, bottom weaves of both sides of the A, B are both warp and weft interweaving plain weaves, so that the effect of "plain and solid" bottom of the pattern is shown; the pattern tissues on both sides of the A, B are both weaving square and flat tissues or other variable tissues of wool warps and wefts, and the effect of pattern 'bulge' is reflected. I.e. A, B with flat bottom flower protrusions on both sides.
As an improved technical scheme, as a third preferred technical scheme, bottom tissues on both sides of the A, B are all square tissues or other changed tissues in which wool warps and weft yarns are interwoven, so that the bottom of the pattern has a 'bulging' effect; the pattern weaves of both sides of the A, B are ground warp and weft interweaving plain weaves; A. the patterns on the two sides of the B face to the bottom of the bulge, and the patterns have the effect of depression. I.e., A, B are embossed with a raised bottom on both sides.
As an improved technical scheme, the arrangement ratio of the hair warps to the ground warps is more than 1 or less than 1; the arrangement ratio of the weft yarns interwoven with the wool warp and the weft yarns interwoven with the ground warp is more than or equal to 1. The double-sided relief different-pattern multilayer non-looped towel quilt fabric has the relief effect of highlighting the pattern, the wool warp and the ground warp can be made of yarns with different materials and different deniers, and the yarn arrangement wool warp in the traditional process is changed as follows: ground warp: weft yarn 1: 1: 1, for optimum results.
As a preferred technical scheme, the ratio of the hair warp to the ground warp is 2-4: 1, the ratio of the weft yarns interwoven with the wool warp yarns to the weft yarns interwoven with the ground warp yarns is less than or equal to 2.
Further preferably, the ratio of the pile warp to the ground warp is 2: 1, the ratio of weft yarns interwoven with the wool warp and weft yarns interwoven with the ground warp is 2: 1. that is, the ratio of the warp yarns of the raised portions (pattern embodied with the pile warp) to the plain portions (pattern embodied with the ground warp) is 2: 1.
as an improved technical scheme, the yarn linear density of the wool warp is greater than the yarn linear density of the ground warp; the density of weft yarns interwoven with the wool warp is greater than the linear density of yarns interwoven with the ground warp, the density of the weft yarns interwoven with the wool warp is the same as that of the wool warp, and the density of the weft yarns interwoven with the ground warp is the same as that of the ground warp.
As an improved technical scheme, the yarn twist of the wool warp is less than that of the ground warp; the twist of the weft yarn interwoven with the wool warp is less than that of the weft yarn interwoven with the ground warp, the twist of the weft yarn interwoven with the wool warp is the same as that of the yarn of the wool warp, and the twist of the weft yarn interwoven with the ground warp is the same as that of the yarn of the ground warp.
According to a preferable technical scheme, 16-32 pieces of connecting points are arranged between every 16-32 pieces of warp direction and 48-96 pieces of connecting points are arranged between every 48-96 pieces of weft direction; and the connection points between the layers are distributed in a staggered manner. The double-relief different-pattern multilayer terry towel-free quilt fabric is formed by one-step weaving, the distribution of each layer of binding points and the design difficulty of binding tissues of the fabric are high, the stability of the product is influenced by non-uniform binding, and the binding tissues are hidden between layers. The inventor verifies through a large amount of theoretical analysis and experiments that in order to prevent the product from ripping in the production and use processes, the binding tissue is designed to be interlayer binding, so that the multilayer products are reasonably connected into a whole, and the stability of the product is ensured. I.e., layer 1 is tied to layer 3, layer 2 is tied to layer 4, layer 3 is tied to layer 5, and so on.
Preferably, the weft yarn weaves with the ground warp to form a plain weave to exhibit a pattern "plain" effect, and the weft yarn weaves with the pile warp to form a basket weave or a through-hole weave to exhibit a pattern "raised" effect.
Preferably, the weft density of the towel and quilt fabric is 120-180 picks/2.54 cm.
In order to solve the second technical problem, the technical solution of the present invention is:
the weaving method of the double-sided relief different-pattern multilayer terry-free towel and quilt fabric comprises the following steps:
dividing the hair warps into at least a first group of hair warps and a second group of hair warps, and dividing the ground warps into at least a first group of ground warps and a second group of ground warps; dividing the weft yarns into at least a first group of weft yarns, a second group of weft yarns, a third group of weft yarns and a fourth group of weft yarns;
interweaving the first group of weft yarns and the first group of ground yarns or the first group of wool yarns into a first surface A tissue I of a first layer; interweaving the second group of weft yarns and the first group of wool warps or the first group of warp yarns into a second layer of A-side texture II; interweaving the third group of weft yarns and the second group of ground warps or the second group of wool warps into a first surface B structure of a third layer; interweaving the fourth set of weft yarns and the second set of wool warps or the second set of warp yarns into a second side weave of a fourth layer;
the A-side weave I and the A-side weave II are different fabric weaves; the B surface weave I and the B surface weave II are different fabric weaves;
at least four layers of tissues of the towel and quilt fabrics are connected together in a manner of interlayer and staggered binding;
the torsion value of the warp tension torsion bar is larger than that of the warp tension torsion bar during weaving.
As a preferable technical scheme, the twisting value of the wool warp tension torsion bar during weaving is 60-70 degrees; the torsion value of the ground tension torsion bar is 30-40 degrees.
As an improved technical scheme, when the weft yarns are interwoven with the ground warps, a plain weave is formed, and when the weft yarns are interwoven with the wool warps, a square weave or a through-hole weave is formed.
As an improved technical scheme, a satin loom is adopted for weaving during weaving, and the speed of the satin loom is 350-360 revolutions per minute.
The double-sided relief different-pattern multilayer non-terry towel blanket fabric is knitted by using a towel loom. The towel loom is generally used for weaving terry fabrics, and has warp yarns of two systems of a pile warp and a ground warp, wherein the pile warp is terred and has the characteristics of large let-off quantity and small yarn tension, and the ground warp is used for assisting in raising, so that the relative let-off quantity is small and the yarn tension is large. When a towel loom weaves traditional multilayer fabrics, pocket type layering is easy to occur between layers due to uneven tension of two warp beams, so that the appearance of a product is uneven.
According to the double-relief different-pattern multilayer non-looped towel and quilt fabric, the disadvantage that a towel loom weaves a multilayer non-looped towel fabric is changed into an advantage, the principle that the tension of the hair warp and the ground warp of the towel loom is different is utilized, the fabric weave is changed to weave a multilayer fabric with four layers or more than four layers, the pattern part and the bottom of the pattern are respectively embodied by interweaving the hair warp and the ground warp with the weft, namely, the pattern bulge formed by interweaving the hair warp and the weft is relatively plain and solid with the pattern formed by interweaving the ground warp with the weft, and the relief effect of the pattern is formed.
As an improved technical scheme, the arrangement ratio of the hair warps to the ground warps is more than 1 or less than 1; the arrangement ratio of the weft yarns interwoven with the wool warp and the weft yarns interwoven with the ground warp is more than or equal to 1.
As a preferred technical scheme, the ratio of the hair warp to the ground warp is 2-4: 1, the ratio of the weft yarns interwoven with the wool warp yarns to the weft yarns interwoven with the ground warp yarns is less than or equal to 2.
Further preferably, the ratio of the pile warp to the ground warp is 2: 1, the ratio of weft yarns interwoven with the wool warp and weft yarns interwoven with the ground warp is 2: 1.
as an improved technical scheme, the yarn linear density of the wool warp is greater than the yarn linear density of the ground warp; the density of weft yarns interwoven with the wool warp is greater than the linear density of yarns interwoven with the ground warp, the density of the weft yarns interwoven with the wool warp is the same as that of the wool warp, and the density of the weft yarns interwoven with the ground warp is the same as that of the ground warp.
As an improved technical scheme, the yarn twist of the wool warp is less than that of the ground warp; the twist of the weft yarn interwoven with the wool warp is less than that of the weft yarn interwoven with the ground warp, the twist of the weft yarn interwoven with the wool warp is the same as that of the yarn of the wool warp, and the twist of the weft yarn interwoven with the ground warp is the same as that of the yarn of the ground warp.
According to a preferable technical scheme, 16-32 pieces of connecting points are arranged between every 16-32 pieces of warp direction and 48-96 pieces of connecting points are arranged between every 48-96 pieces of weft direction; and the connection points between the layers are distributed in a staggered manner.
Preferably, the weft density of the towel and quilt fabric is 120-180 picks/2.54 cm.
As an improved technical scheme, the woven towel and blanket fabric is softened by a Q113 machine at a low temperature of 80 ℃, dried by a vibration dryer and subjected to high-temperature tentering setting treatment at 100-150 ℃.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
the double-sided relief different-pattern multilayer terry-free towel and blanket fabric is characterized in that the towel and blanket fabric is formed by interweaving pile warps, ground warps and weft yarns into at least four layers, wherein the pile warps at least comprise a first group of pile warps and a second group of pile warps; the ground warp at least comprises a first group of ground warps and a second group of ground warps; the weft yarns at least comprise a first group of weft yarns, a second group of weft yarns, a third group of weft yarns and a fourth group of weft yarns; the first group of weft yarns and the first group of ground yarns or the first group of wool yarns are interwoven into a first layer A surface tissue I; the second group of weft yarns and the first group of wool warps or the first group of warp yarns are interwoven into a second layer of A-side tissue; the third group of weft yarns and the second group of ground warps or the second group of wool warps are interwoven into a first surface B structure of the third layer; the fourth group of weft yarns and the second group of wool warps or the second group of warp yarns are interwoven into a second surface texture of the fourth layer; the A-side weave I and the A-side weave II are different fabric weaves; the B surface weave I and the B surface weave II are different fabric weaves; at least four layers of tissues of the towel and quilt fabrics are connected together in a manner of interlayer and staggered binding. The pattern parts and the bottom tissues on the two sides can be respectively embodied by adopting different colors, different materials and different tissues, so that the fabric with independent colors on the front side and the back side, different fabric tissues and different patterns is formed, and the stereoscopic impression of the fabric patterns has the relief effect. The layers are connected by adopting an interlayer connection and staggered connection mode, so that the organic combination of the layers is ensured, and the integral flexibility of the fabric can be ensured.
The double-sided relief different-pattern multilayer non-looped towel quilt fabric is not distinguished from the front side and the back side, so that the double-sided relief different-pattern multilayer non-looped towel quilt fabric is used according to personal preference, and the utilization rate of the product is improved; the fabric tissue and the functional material are more flexibly configured in the aspect of production and manufacturing design, materials with different functions can be selected on two sides of the product, the functionality of the product is improved, and multiple purposes of one towel are really realized; the weaving efficiency is high and the method is suitable for mass production.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a weave diagram of a partially patterned woven fabric in which a pile and a ground warp are combined.
In the figure, 1, 2, 3 and 4 respectively represent a first layer, a second layer, a third layer and a fourth layer of a four-layer product; a. b, c and d respectively represent a color ground warp, a color hair warp, b color hair warp, c color ground warp and d color hair warp; a1, b1, c1 and d1 respectively represent a, b, c and d color weft yarns; ■ a, ● a represents warp tissue points of the first, second, third and fourth layer respectively and Δ a represents weft tissue points of the rough warp and the ground warp respectively.
FIG. 2 is a schematic diagram of a pattern structure of two different patterns on two sides of example 1 of the present invention.
In the figure, the first is the bottom parts of the two sides of A, B; ② is a flower-shaped part of the A surface; ③ is the flower type part of the B surface; a, B, the patterns on the two sides overlap; the pattern represented by the fabric weave diagram of figure 1.
FIG. 3 is a drawing showing a schematic A-face of an embodiment 1 of the present invention.
FIG. 4 is a B-side view of a real object in example 1 of the present invention.
In the drawing, FIG. 3 shows the surface A of the product, the bottom is plain and solid, and the pattern is convex; FIG. 4 shows the surface B of the product with raised bottom and recessed pattern.
Detailed Description
The invention is further illustrated below with reference to the figures and examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
Example 1
Selecting yarns: yarn-dyed A-surface cotton and B-surface cotton four-layer towelling coverlet with ground warp of 32SCotton, wool warp 16SCotton (soft twist) with 32 picksSCotton 2 +16SCotton (weak twist). Reed number 64#, weft density 130 weft/2.54 cm.
The loom is a Swiss Sulshou G6200 satin towel rapier loom, (the hair warp is 2 healds, the ground warp is 1 heald)/penetrates 1 reed, namely 2 hair warps and 1 ground warp penetrate the same reed dent. The torsion value of the hair warp tension torsion bar is 68 degrees; the torsion value of the ground tension torsion bar is 30 degrees; the vehicle speed is 360 r/min.
Dividing the ground warp into a color ground warp and c color ground warp according to different colors; dividing the wool warps into b-color wool warps and d-color wool warps, dividing the weft yarns into a-color weft yarns and b-color weft yarns corresponding to the a-color ground warps and the b-color wool warps respectively according to colors, and dividing the weft yarns into c-color weft yarns and d-color weft yarns corresponding to the c-color ground warps and the d-color wool warps respectively; the arrangement ratio of the hair warp to the ground warp is 2: 1, the ratio of weft yarns interwoven with the wool warp and weft yarns interwoven with the ground warp is 1: 1.
interweaving the color ground warp and the color weft yarn into an A-side bottom plain weave of a first layer, interweaving the color wool warp and the color weft yarn into an A-side pattern square plain weave of a second layer, interweaving the color ground warp and the color weft yarn into a B-side pattern square plain weave of a third layer, and interweaving the color wool warp and the color weft yarn into a B-side bottom square plain weave of a fourth layer; the 1 st layer is connected with the 3 rd layer, the 2 nd layer is connected with the 4 th layer, and the connection between the layers is a connection point between every 22 warp directions and every 62 weft directions; and the connection points among the layers are staggered and uniformly distributed in a diamond shape.
And softening the woven towel and quilt fabric at a low temperature of 80 ℃ by a Q113 machine, drying by a vibration dryer, and carrying out high-temperature tentering setting treatment at a temperature of 140 ℃. The fabric produced by the embodiment has different relief patterns on two sides, and the pure cotton is attached to the skin and returns to nature; plump, stiff and smooth, moisture absorption and ventilation and the like.
Example 2
Selecting yarns: yarn-dyed six-layer towelling coverlet with bamboo cotton on surface A, super-imitation cotton in middle and weak-twisted cotton on surface B, and ground warp of 32S Cotton 2 +32S2 super imitation cotton +32S2 bamboo cotton with 20 warpsSCotton +20SSuper imitation cotton +20SBamboo cotton with 32 weft yarnsSCotton +2 +20SCotton +32S2 super imitation cotton +20SSuper imitation cotton +32S2 bamboo cotton +20SBamboo cotton; reed number 80#, weft density 150 weft/2.54 cm.
The bamboo cotton is a yarn blended by bamboo fiber and cotton; the super-imitation cotton is a yarn mixed by nylon fiber and cotton.
The loom is a Swiss Sulshou G6200 satin towel rapier loom, (the hair warp is 2 healds, the ground warp is 1 heald)/penetrates 1 reed, namely 2 hair warps and 1 ground warp penetrate the same reed dent. The torsion value of the hair warp tension torsion bar is 65 degrees; the torsion value of the ground tension torsion bar is 35 degrees; the vehicle speed is 360 r/min.
Dividing the ground warp into a color ground warp, c color ground warp and e color ground warp according to different colors; dividing the wool warps into b-color wool warps, d-color wool warps and f-color wool warps, dividing the weft yarns into a-color weft yarns, c-color weft yarns and e-color weft yarns corresponding to the a-color ground warps, the c-color ground warps and the e-color ground warps respectively according to colors, and dividing the weft yarns into b-color weft yarns, d-color weft yarns and f-color weft yarns corresponding to the b-color wool warps, the d-color ground warps and the f-color wool warps respectively; the arrangement ratio of the hair warp to the ground warp is 2: 1, the ratio of weft yarns interwoven with the wool warp and weft yarns interwoven with the ground warp is 2: 1.
interweaving the color ground warp and the color weft yarn to form a plain weave to form a first layer, wherein the bottom of the surface A is embodied; interweaving the b-color pile warp yarns and the b-color weft yarns into a square and flat structure to form a second layer, and embodying the pattern 1 of the surface A; interweaving the c-color ground warp and the c-color weft into a twill weave to form a third layer, and embodying the A-surface pattern 2; interweaving the d-color pile warp yarns and the d-color weft yarns into a square and flat structure to form a fourth layer, and embodying the bottom of the surface B; interweaving the e-color ground warp and the e-color weft with a plain weave to form a fifth layer to embody a B-surface pattern 3, and interweaving the f-color wool warp and the f-color weft with a twill weave to form a sixth layer to embody a B-surface pattern 4; the 1 st layer is connected with the 3 rd layer, the 2 nd layer is connected with the 4 th layer, the 3 rd layer is connected with the 5 th layer, the 4 th layer is connected with the 6 th layer, and the connection among the layers is performed by connecting every 30 warp directions and every 90 weft directions; and the connection points among the layers are staggered and uniformly distributed in a diamond shape.
And softening the woven towel and quilt fabric at a low temperature of 80 ℃ by a Q113 machine, drying by a vibration dryer, and carrying out high-temperature tentering setting treatment at a temperature of 120 ℃. The fabric produced by the embodiment has different relief patterns on two sides, the A side is soft, glutinous and skin-friendly, the B side is antibacterial and deodorant, and the third layer and the fourth layer are super-imitation cotton, so that the fabric has the characteristics of being thick, warm, and fast drying after washing.

Claims (9)

1. A double-sided relief different-pattern multilayer non-looped towel quilt fabric is characterized in that: the towel and quilt fabric is formed by interweaving a pile warp, a ground warp and a weft into at least four layers, wherein the pile warp at least comprises a first group of pile warps and a second group of pile warps; the ground warp at least comprises a first group of ground warps and a second group of ground warps; the weft yarns at least comprise a first group of weft yarns, a second group of weft yarns, a third group of weft yarns and a fourth group of weft yarns; the first group of weft yarns and the first group of ground yarns or the first group of wool yarns are interwoven into a first layer A surface tissue I; the second group of weft yarns and the first group of wool warps or the first group of warp yarns are interwoven into a second layer of A-side tissue; the third group of weft yarns and the second group of ground warps or the second group of wool warps are interwoven into a first surface B structure of the third layer; the fourth group of weft yarns and the second group of wool warps or the second group of warp yarns are interwoven into a second surface texture of the fourth layer; the A-side weave I and the A-side weave II are different fabric weaves; the B surface weave I and the B surface weave II are different fabric weaves; at least four layers of tissues of the towel and quilt fabrics are connected together in a manner of interlayer and staggered binding; the arrangement ratio of the hair warps to the ground warps is more than 1 or less than 1; the arrangement ratio of the weft yarns interwoven with the wool warp and the weft yarns interwoven with the ground warp is more than or equal to 1.
2. The double-embossed different pattern multilayer non-loop towel and quilt fabric according to claim 1, characterized in that: the linear density of the yarns of the wool warps is greater than that of the yarns of the ground warps; the density of weft yarns interwoven with the wool warp is greater than that of weft yarns interwoven with the ground warp, the density of the weft yarns interwoven with the wool warp is the same as that of the wool warp, and the density of the weft yarns interwoven with the ground warp is the same as that of the ground warp.
3. The double-embossed different pattern multilayer non-loop towel and quilt fabric according to claim 1, characterized in that: the yarn twist of the wool warp is less than that of the ground warp; the twist of the weft yarn interwoven with the wool warp is less than that of the weft yarn interwoven with the ground warp, the twist of the weft yarn interwoven with the wool warp is the same as that of the yarn of the wool warp, and the twist of the weft yarn interwoven with the ground warp is the same as that of the yarn of the ground warp.
4. The double-embossed different pattern multilayer non-loop towel and quilt fabric according to claim 1, characterized in that: when the weft yarns are interwoven with the ground warps, plain weave is formed to show the effect of flattening the pattern, and when the weft yarns are interwoven with the wool warps, square weave or through-hole weave is formed to show the effect of raising the pattern.
5. The double-embossed different pattern multilayer non-loop towel and quilt fabric according to claim 1, characterized in that: the tying of each layer of the towel and quilt fabric is performed by tying 16-32 pieces of cloth and quilt fabric in the warp direction and 48-96 pieces of cloth and quilt fabric in the weft direction; and the connection points between the layers are distributed in a staggered manner.
6. The double-embossed different pattern multilayer non-loop towel and quilt fabric according to claim 1, characterized in that: the weft density of the towel and quilt fabric is 120-180 picks/2.54 cm.
7. The method for weaving the double-embossed irregular pattern multilayer loop-free towel blanket fabric according to claim 1, characterized by comprising the following steps:
dividing the hair warps into at least a first group of hair warps and a second group of hair warps, and dividing the ground warps into at least a first group of ground warps and a second group of ground warps; dividing the weft yarns into at least a first group of weft yarns, a second group of weft yarns, a third group of weft yarns and a fourth group of weft yarns;
interweaving the first group of weft yarns and the first group of ground yarns or the first group of wool yarns into a first surface A tissue I of a first layer; interweaving the second group of weft yarns and the first group of wool warps or the first group of warp yarns into a second layer of A-side texture II; interweaving the third group of weft yarns and the second group of ground warps or the second group of wool warps into a first surface B structure of a third layer; interweaving the fourth set of weft yarns and the second set of wool warps or the second set of warp yarns into a second side weave of a fourth layer;
the A-side weave I and the A-side weave II are different fabric weaves; the B surface weave I and the B surface weave II are different fabric weaves;
at least four layers of tissues of the towel and quilt fabrics are connected together in a manner of interlayer and staggered binding;
the torsion value of the warp tension torsion bar is larger than that of the warp tension torsion bar during weaving.
8. The method for weaving a double-embossed different-flower type multilayer loop-free towel blanket fabric according to claim 7, wherein: the torsion value of the wool warp tension torsion bar during weaving is 60-70 degrees; the torsion value of the ground tension torsion bar is 30-40 degrees.
9. The method for weaving a double-embossed different-flower type multilayer loop-free towel blanket fabric according to claim 7, wherein: and the weaving is carried out by adopting a satin loom, and the speed of the satin loom is 350-360 r/min.
CN201711228296.2A 2017-11-29 2017-11-29 Double-faced embossed irregular pattern type multilayer terry-free towel and quilt fabric and weaving method thereof Active CN107740216B (en)

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