CN110241496B - Woven imitation knitted fabric and weaving method thereof - Google Patents
Woven imitation knitted fabric and weaving method thereof Download PDFInfo
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- CN110241496B CN110241496B CN201910518459.3A CN201910518459A CN110241496B CN 110241496 B CN110241496 B CN 110241496B CN 201910518459 A CN201910518459 A CN 201910518459A CN 110241496 B CN110241496 B CN 110241496B
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/43—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with differing diameters
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/062—Load-responsive characteristics stiff, shape retention
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/04—Outerwear; Protective garments
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/06—Bed linen
Abstract
The invention belongs to the technical field of fabric weaving, and particularly discloses a tatting imitation knitted fabric and a weaving method thereof, which can realize the imitation knitted appearance effect through a fabric weave structure, realize the imitation knitted fluffy and soft hand feeling through the design of fabric specifications such as weave design, raw materials, density, yarn thickness, yarn twist coefficient, arrangement ratio of respective warp yarns and weft yarns in surface layer weave and inner layer weave, and realize the unique imitation knitted appearance and hand feeling tatting fabric which can be produced on a dobby loom.
Description
Technical Field
The invention belongs to the field of textile fabrics, and particularly relates to a woven imitation knitted fabric and a weaving method thereof.
Background
Due to the differences in the forming means and forming principle, woven and knitted fabrics have different performance and style characteristics, respectively. The knitted fabric is formed by porous loops and has the characteristics of good air permeability, bulkiness, softness, portability and the like. The weft knitted fabric coil is a three-degree bent space curve, when stressed, bent yarns can be straightened, and yarns of the loop column and the loop arc section can be mutually transferred, so that the weft knitted fabric coil is large in extensibility, good in elasticity, soft, good in wrinkle resistance, tear-resistant and good in drapability.
The authorization publication No. CN103306005A discloses a method for manufacturing a woven imitation knitted rib fabric, which takes cation ITY polyester composite yarns as raw materials of warps and wefts, respectively performs sizing treatment on the warps and the wefts to form gray fabric, continuously refines the gray fabric in open width in a solution containing soda and a refining agent, performs pre-sizing treatment, alkali decrement treatment, dyeing and finishing, and finally performs tentering setting to ensure the extensibility and elasticity of yarns to achieve the effect of imitation knitting. The patent emphasizes imitating the hand feeling of knitwear in the aspects of raw materials and after finishing.
The utility model discloses an authorization notice number CN202881549U discloses a imitative knitting rib fabric of shuttle weaving, it is including S to twist to warp and S twist to warp alternate arrangement' S Z twist to warp and S twist to warp and Z twist to warp interweave Z twist to weft together, Z twist to weft interweaves together through the mode of shuttle weaving with S twist to warp and Z twist to warp, the utility model discloses the lines of the imitative knitting rib fabric of shuttle weaving produced are the Y type, and the specialties such as intensity, extension, elasticity, flexibility, gloss and the feel of this kind of textile fabric all improve to some extent. The patent emphasizes that the yarns are alternately arranged in different twisting directions and mutually shrunk under the shaping and shrinking process to form the appearance effect of the imitated knitting rib, the process is relatively complex, the yarn twisting coefficient is high, and the simulation of knitting soft hand feeling is not facilitated.
Disclosure of Invention
In order to solve the technical problems, the invention provides a woven imitation knitted fabric and a weaving method thereof, and discloses a bulky soft woven product with imitation knitted appearance and hand feeling, which can be produced on a dobby loom by a unique fabric design method in the aspects of a weave structure, a fabric specification and the like.
In order to solve the problems of the prior art, the invention adopts the technical scheme that:
the woven imitation knitted fabric comprises a surface layer weave and an inner layer weave, wherein the surface layer weave and the inner layer weave are connected in a down-connection and up-connection mode to form a double-layer connection weave, the surface layer weave is a weave converted from an appearance pattern of a loop of an imitation knitted fabric, and the inner layer weave is a twill weave; the number of the warps and the wefts of the surface layer structure is respectively less than that of the warps and the wefts of the inner layer structure; the thickness degree of the warp and weft of the surface layer structure is respectively required to be larger than that of the warp and weft of the inner layer structure; the arrangement density of warp yarns and weft yarns of the surface layer weave of the fabric is required to be respectively smaller than that of the warp yarns and the weft yarns of the inner layer weave, and the number arrangement ratio of the warp yarns of the surface layer weave to the warp yarns of the inner layer weave is 1:2, the arrangement ratio of the number of the weft yarns is 1:2, the density of the warp yarns in the surface layer tissue is 110-.
The improvement is that the warp density of the surface layer weave is 120 pieces/10 cm, and the warp density of the inner layer weave is 240 pieces/10 cm.
The improvement is that the inner layer weave is 2/2 right twill weave; the tatting fabric with soft, thick and fluffy hand feeling and imitating knitting appearance and hand feeling style is formed by adopting a lower connecting layer and an upper connecting layer, wherein the connecting points are only provided with two connecting points in one cycle, and the connecting points are only provided with two connecting points in one cycle and are not hard plates.
The weaving method of the woven imitation knitted fabric comprises the following steps: the method comprises the following steps: step 1, determining an appearance pattern diagram of a loop of a knitted fabric imitation loop; step 2, determining a shuttle fabric surface layer structure chart converted from the knitting loop patterns; step 3, in order to realize the appearance of the woven imitation-knitted fabric and the soft and bulky style effect of the imitation knitting and ensure the strength of the fabric, determining that the fabric structure of the woven imitation-knitted fabric adopts a double-layer binding structure formed by connecting a surface layer structure and a lining layer structure, wherein the surface layer structure is a structure converted from an appearance pattern of a loop of the imitation-knitted fabric, and the lining layer structure is a twill structure; step 4, in order to realize the appearance of the tatting imitation knitted fabric and the soft and bulky style effect of the imitation knitting, the number of the warp yarns and the number of the weft yarns of the surface layer texture are respectively less than that of the warp yarns and the weft yarns of the inner layer texture; the thickness degree of the warp and weft of the surface layer structure is respectively required to be larger than that of the warp and weft of the inner layer structure; the arrangement density of warp and weft of the surface layer structure in the fabric is respectively required to be less than that of warp and weft of the inner layer structure; determining the number arrangement ratio of the warp yarns of the surface layer weave and the inner layer weave as 1:2, the number arrangement ratio of the weft yarns is 1: 2; determining the thickness and the material of the yarn; determining the yarn density of 110-.
As an improvement, the warp yarns and the weft yarns of the surface layer weave in the step 4 are both 21 SThe/2 pure cotton yarn adopts 60 warps and wefts of the inner layer structureSAnd/2 pure cotton yarn.
The improvement is that the yarn twist coefficients of the warp yarns and the weft yarns in the surface layer structure are 305-330, and the yarn twist coefficients of the warp yarns and the weft yarns in the inner layer structure are 370-390.
In a further improvement, the yarn twist factor of the warp yarn and the yarn twist factor of the weft yarn in the surface layer structure are both 320, and the yarn twist factor of the warp yarn and the yarn twist factor of the weft yarn in the inner layer structure are both 380.
The improvement is that the warp and weft in the surface layer weave and the inner layer weave are selected from natural fiber or regenerated cellulose fiber.
In a further improvement, the warp yarns and the weft yarns in the surface layer weave and the inner layer weave are pure cotton, tencel or modal fibers.
Has the advantages that:
compared with the prior art, the weaving method is simple, the appearance effect of the imitation knitting can be realized through the fabric weave structure, the fluffy and soft hand feeling of the imitation knitting can be realized through the weave design, the fabric density, the yarn thickness, the twist coefficient, the arrangement ratio of the warp yarns and the weft yarns in the surface layer weave and the inner layer weave and other fabric specifications, the imitation knitting fabric is attractive, soft and bulky, and the woven medium-thickness fabric is strong in knitting feeling, soft in hand feeling and good in heat preservation, and can be used as home furnishing clothes, bedding articles, scarves and the like.
Drawings
FIG. 1 is a partial pattern view and an overall effect view of the pattern of the mock knit loop structure of the present invention;
FIG. 2 is a weave diagram of the surface weave of the woven fabric converted from the stitch pattern according to the present invention;
FIG. 3 is a weave diagram of the weave of the inner layer of a woven fabric according to an embodiment of the present invention;
FIG. 4 is a binder weave pattern of the attachment of the surface layer weave to the lining weave of a woven fabric in accordance with an embodiment of the present invention;
FIG. 5 is a binder double layer weave pattern for a woven fabric drop-on attachment according to an embodiment of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings and specific embodiments.
A woven imitation knitted fabric comprises a surface layer weave and an inner layer weave, wherein the surface layer weave and the inner layer weave are connected in a down-connection and up-connection mode to form a double-layer connection weave, the surface layer weave is a weave converted from an appearance pattern of a loop of an imitation knitted fabric loop, the inner layer weave is a twill weave, and the number of warp yarns and the number of weft yarns of the surface layer weave are respectively less than that of the warp yarns and the weft yarns of the inner layer weave; the thickness degree of the warp and weft of the surface layer structure is respectively required to be larger than that of the warp and weft of the inner layer structure; the arrangement density of warp yarns and weft yarns of the surface layer weave of the fabric is required to be respectively smaller than that of the warp yarns and the weft yarns of the inner layer weave, and the number arrangement ratio of the warp yarns of the surface layer weave to the warp yarns of the inner layer weave is 1:2, the arrangement ratio of the number of the weft yarns is 1:2, the density of the warp yarns in the surface layer tissue is 110-.
Drawing a loop-like pattern for forming a knitting loop effect; as shown in figure 1, the loop pattern of the knitting shows that the warp float length spans between the weft float lengths, and two adjacent warp float length lines or weft float lengths are in certain staggered and crossed configuration and are connected with each other to form the annular effect of the knitting loops.
As shown in figure 2, the structure diagram of the surface texture of the imitation knitted shuttle fabric is made according to the pattern of the knitted loops, the longitudinal floating thread treatment is warp floating length, the transverse floating thread treatment is weft floating length thread, the middle of the loop is plain weave, the effect of recess is achieved, and the effect of the imitation knitted loop is highlighted.
As shown in fig. 3-5, the woven imitation knitted fabric takes fig. 2 as a surface texture, 2/2 right twill lining textures of fig. 3 are configured and connected in a manner of connecting the lower part and the upper part of fig. 4, and a binding texture pattern is shown in fig. 5, so that certain firmness and thickness are ensured, and the appearance of knitted loops is more prominent, and thus the soft, thick and fluffy-feeling imitation knitted fabric can be formed.
The weaving method of the woven imitation knitted fabric comprises the following steps:
determining the imitation knitted loop patterns of the tatting imitation knitted fabric, wherein the warp float lengths span between the weft float lengths, and two adjacent warp float length lines or weft float lengths are in certain staggered and crossed configuration and are connected with each other to form a knitted loop annular effect;
and (2) converting the pattern into a surface texture map, wherein the longitudinal floating threads are treated into warp floating lengths, the transverse floating threads are treated into weft floating length threads, and the middle of the loop is treated into plain weave with a concave effect, so that the loop effect of the imitation knitting is highlighted.
Step (3), taking the weave diagram in the step (2) as a surface layer weave of a double-layer weave, taking 2/2 right twill as a lining weave, wherein the arrangement ratio of the number of the surface layer warp yarns to the number of the lining warp yarns is 1:2, and the arrangement ratio of the number of the surface layer weft yarns to the number of the lining weft yarns is 1: 2; the twist factor of the surface layer warp and weft yarn in the fabric is 320, and the twist factor of the inner layer warp and weft yarn is 380. The total warp density of the warp yarns in the fabric is 360/10 cm, the total weft density of the weft yarns in the fabric is 330/10 cm, the density of the surface layer warp yarns is 120/10 cm, the density of the inner layer warp yarns is 240/10 cm, the density of the surface layer weft yarns is 110/10 cm, and the density of the inner layer weft yarns is 220/10 cm.
And (4) connecting the surface layer weave and the inner layer weave according to a certain mode, determining the lower connection and upper connection double-layer weave by adopting a mode of interweaving the surface layer warp and the inner layer weft as a connection mode, namely a lower connection and upper connection mode, wherein the connection nodes are only provided with two connection nodes in one circulation, and are not hard plates, so that the soft, thick and fluffy-hand-feeling woven fabric imitating the knitting appearance and hand feeling style is formed.
Various modifications and alterations of this invention may be made by those skilled in the art without departing from the spirit and scope of this invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (4)
1. A weaving method of a woven imitation knitted fabric is characterized by comprising the following steps: step 1, determining the imitation knitted loop patterns of the tatting imitation knitted fabric, wherein the warp float lengths span between the weft float lengths, and two adjacent warp float length lines or weft float lengths are in certain staggered and crossed configuration and are connected with each other to form a knitted loop annular effect; step 2, converting the patterns into a surface texture map, wherein longitudinal floating threads are treated into warp floating length, transverse floating threads are treated into weft floating length threads, and the middle of a ring is treated into plain weave with a concave effect, so that the ring effect of the imitation knitting is highlighted; step 3, taking the weave diagram in the step 2 as a surface layer weave of a double-layer weave, taking 2/2 right twill as a lining weave, wherein the arrangement ratio of the number of the surface layer warp yarns to the number of the lining warp yarns is 1:2, and the arrangement ratio of the number of the surface layer weft yarns to the number of the lining weft yarns is 1: 2; the twist factor of the warp and weft yarns on the surface layer in the fabric is 320, and the twist factor of the warp and weft yarns on the inner layer is 380; the total warp density of the warp yarns in the fabric is 360/10 cm, the total weft density of the weft yarns in the fabric is 330/10 cm, the density of the surface layer warp yarns is 120/10 cm, the density of the inner layer warp yarns is 240/10 cm, the density of the surface layer weft yarns is 110/10 cm, and the density of the inner layer weft yarns is 220/10 cm; the thickness degree of the warp and weft of the surface layer structure is respectively required to be larger than that of the warp and weft of the inner layer structure; and 4, connecting the surface layer weave and the lining weave according to a certain mode, determining the lower-connection upper-connection double-layer weave by taking a mode of interweaving surface layer warp yarns and lining weft yarns as a connecting mode, namely a lower-connection upper-connection mode, and arranging two connection nodes in one cycle.
2. The method of claim 1, wherein the warp and weft yarns of the surface layer weave are 21 SThe/2 pure cotton yarn adopts 60 warps and wefts of the inner layer structureSAnd/2 pure cotton yarn.
3. The method of claim 1, wherein the warp and weft yarns of the surface layer weave and the inner layer weave are selected from natural fibers or regenerated cellulose fibers.
4. The method of claim 1, wherein the warp and weft yarns of the surface layer weave and the inner layer weave are selected from pure cotton, tencel or modal fibers.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910518459.3A CN110241496B (en) | 2019-06-15 | 2019-06-15 | Woven imitation knitted fabric and weaving method thereof |
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| CN201910518459.3A CN110241496B (en) | 2019-06-15 | 2019-06-15 | Woven imitation knitted fabric and weaving method thereof |
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| CN114934341B (en) * | 2021-07-23 | 2023-05-12 | 上海九裕纺织科技有限公司 | Weaving process for producing tatting imitation knitting fabric based on T8 and application |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101230513A (en) * | 2007-12-10 | 2008-07-30 | 盛虹集团有限公司 | Weaving of intertexture double-layer fabric |
| CN101748547B (en) * | 2008-12-17 | 2012-12-26 | 东丽纤维研究所（中国）有限公司 | Knitting machine imitated fabric and production method thereof |
| US10221506B2 (en) * | 2010-02-26 | 2019-03-05 | Sanko Tekstil Isletmeleri San. Ve Tic. A.S. | Method of making woven fabric that performs like a knitted fabric |
| CN202881549U (en) * | 2012-10-24 | 2013-04-17 | 徐州斯尔克纤维科技股份有限公司 | Tatted knitting-imitation rib shell fabric |
| CN204625915U (en) * | 2015-04-17 | 2015-09-09 | 浙江金梭纺织有限公司 | The imitative knitting jeans fabric of woven structure |
| KR102111608B1 (en) * | 2015-06-16 | 2020-05-15 | 코오롱인더스트리 주식회사 | Airbag Fabric and Method for Manufacturing The Same |
| CN104988639A (en) * | 2015-06-26 | 2015-10-21 | 苏州迪盛织造整理有限公司 | Double-layered double-lined fabric and manufacturing method of same |
| CN109763233B (en) * | 2018-11-30 | 2021-01-29 | 苏州欧尼迪纺织科技有限公司 | Weaving method of fabric texture with imitated knitting structure |
| CN210262175U (en) * | 2019-06-15 | 2020-04-07 | 盐城工业职业技术学院 | Woven imitation knitted fabric |
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