CN101649522A - Weft-filled decorative fabrics in three-layer structure and production process thereof - Google Patents
Weft-filled decorative fabrics in three-layer structure and production process thereof Download PDFInfo
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- CN101649522A CN101649522A CN200910101011A CN200910101011A CN101649522A CN 101649522 A CN101649522 A CN 101649522A CN 200910101011 A CN200910101011 A CN 200910101011A CN 200910101011 A CN200910101011 A CN 200910101011A CN 101649522 A CN101649522 A CN 101649522A
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Abstract
The invention discloses weft-filled decorative fabrics in a three-layer structure and a production process thereof. One of plain weave or twill weave is adopted as basic weave in a surface layer and aliner layer; warp yarns and weft yarns on the surface layer and the liner layer are woven into two-layer fabrics; 3/3 warp overlapped plain weave single-layer grid embedded strip yarns and 2/2 weft overlapped plain weave single-layer grid embedded strip yarns are respectively embedded and woven in an alternative arrangement mode on the surface layer and the liner layer in the warp direction and the weft direction; weft suspended filling yarns are woven between the surface layer texture of and the liner layer texture; the number R of full-texture circulating warp yarns of the whole fabrics satisfies an equation: R=10-16; and the decorative fabrics in the two-layer texture weft-filled three-layer structure are woven. The whole fabrics integrally have three-dimensional grid effect in a two-layer texture triple structure; under the supporting action of filled wefts in the weft direction, two-layer bag-shaped grids have permanent obvious swelling effect and form an air layer with a thickness of 1.2-1.8 mm in the fabrics, and the air layer has favorable functions of heat insulation, heat maintenance and sound shielding. Accordingly, the novel household decorative fabrics are ideal.
Description
Technical field
The present invention relates to a kind of Weft-filled decorative fabrics in three-layer structure and production technology thereof.
Background technology
The bilayer of fabric and multilayer tissue's structure be existing the introduction in the classical textbook of weaving.Wherein, woven fabric double-layered structure comprise tubular tissue, the table in change layer tissue, access node tissue etc., be widely used in rotary hose, sofa cloth, window shade and cut pile fabric; Multilayer tissue comprises that three layers of access node tissue, three layers change layer tissue, four layers of access node tissue, angles interlocking multilayer tissue etc., is applied to transport tape, safety belt, resin-based fabric and strengthens composite board etc.Tubular tissue be system's weft yarn with helical form back and forth between the fabric levels with table in two system's warp thread be interwoven, be the typical structure of traditional Shuttle Loom for Weaving fabrics for industrial use, represent fabric variety that fire hose and artificial blood vessel are arranged.Changing layer tissue in the table is that two systems are woven into the fabric levels separately through weft yarn in a certain local table, and behind another adjacent local table back warp weft yarn generation levels evolution, be woven into the new levels of fabric separately, because respectively as filling yarn color or the quality difference of showing nexine, form tangible contrast effect, tissue changes a layer intersection fabric and closely caves in, the line of demarcation is obvious, be the basic structure of the three-dimensional jacquard fabric of thick and heavy type, represent the fabric variety marsupial to organize high loom figured of seersucker and Biao Li to change big Jacquard Upholstery of layer tissue and tweed.The access node tissue is to be woven into the fabric levels by two systems in the table separately through weft yarn, and under some textura epidermoidea's warp is sunken to the table parallel time with float over nexine and organize the back weft line on the warp to interweave, or when organizing warp to float on the back weft line, some nexine interweaves with the table parallel that sinks under textura epidermoidea's warp, realize self access node between the table nexine tissue, be the common structure of traditional cloth gum shoes surfacing material and modern functions curtain fabric, represent fabric variety that vamp cloth and window shade cloth are arranged.Angle interlocking multilayer tissue successively is woven into even abundant sandwich construction by the upper, middle and lower level in that each interlayer is angled by the weft yarn of the warp thread of a system and a plurality of systems, be research of present academia and fabrics for industrial use hot of research and development, represent fabric variety to have car belt, rubber-based motor driving belt and loading and unloading hoist engine transport tape, mineral transport tape, resin-based fabric to strengthen composite board etc.In sum, having only of double-layered structure and three-layer weave decoration design fabric changed layer tissue and access node tissue in the table.But, change just utilization table nexine tissue formation bag shaped structure of layer tissue tissue in the general table, and the centre of local " bag shape " structure is empty, lack the filling and the support of other yarn, three-dimensional high floral structure is also unstable, long-term use or washing after, submissive very easily mutually between the table nexine, cause fabric effective thickness, warmth retention property and ornamental etc. having a greatly reduced quality; Between the table nexine tissue of access node tissue then is to form tight structure under the effect of access node interlacing point, and the fabric effective thickness is relative with air content little, and the fabric thickness direction lacks flexibility and third dimension.The present invention is directed to these defectives, propose double-layered structure's latitude and fill out the core triplen, the height that the core latitude is filled out in utilization is bent to form effective filling and support effect, and realizes permanent effective thickness of fabric and three-dimensional appearance under the cooperation of filler rod tissue, the warmth retention property of raising plant and ornamental.
Summary of the invention
In order to address the above problem, a kind of Weft-filled decorative fabrics in three-layer structure and production technology thereof have been the object of the present invention is to provide.Fabric integral body of the present invention is double-layered structure's triplen space lattice effect, fills out in broadwise under the supporting role of core long filament, and three layers of grid have obvious bulge effect, forms the air layer of 1.2-1.8mm in fabric, has good heat-insulation warm keeping effect.Fabric overall structure thickness direction soft fluffy, the smooth exquisiteness of length and width direction structure positive and negative are tight, flower shape third dimension is extremely strong, having soft full, abundant warming characteristics, be applicable to and make bedcover, sofa and wall paper etc., is a kind of desirable novel household textiles drapery.
For reaching above-mentioned purpose, the present invention adopts following technical scheme:
A kind of Weft-filled decorative fabrics in three-layer structure, top layer and nexine adopt a kind of as basic organization in plain weave or the twill satin weave, table back warp yarn and table back weft yarn are woven into two-layer fabric, the table nexine through broadwise with the mode of being spaced respectively embedding knit 3/3 through heavy gentle 2/2 weft rib weave's individual layer grid filler rod yarn, and between table nexine tissue, inweave the latitude suspension and fill out heart yarn; The complete organization circulation warp thread of machine is counted the R=10-16 root on the integral fabric, and the Weft-filled decorative fabrics in three-layer structure grey cloth is bleached → print and dye → stentering forming → formation Weft-filled decorative fabrics in three-layer structure finished product successively through after checking.
It is 1: 1 that described top layer warp thread and nexine warp thread are arranged recycle ratio, and top layer weft yarn, nexine weft yarn and latitude suspend and fill out heart yarn arrangement recycle ratio is 1: 1: 2.
Described spaced spacing is 300-400mm.
Described filler rod yarn width is 2-3mm.
Described top layer adopts cotton yarn, spun rayon yarn or top layer to adopt CATION terylene FDY and be spaced with ordinary polyester FDY through weft yarn through weft yarn and nexine through weft yarn and nexine through weft yarn, also or the top layer all adopt the transparent monofilament of polyamide fibre through weft yarn and nexine through weft yarn; Described longitude and latitude filler rod yarn adopts cotton yarn, spun rayon yarn, CATION terylene FDY, ordinary polyester FDY, a kind of in the transparent monofilament of polyamide fibre.
Described latitude suspends and fills out heart yarn and adopt a kind of in elater DTY at the bottom of the terylene, acrylic bulky yarn or the snow Neil fancy braid line.
A kind of production technology of Weft-filled decorative fabrics in three-layer structure, described warp thread is successively through winder → warping → starching → and axle → wear tying-in → weave, weft yarn is through directly entering weaving process behind the winder: in fabric " bag shape " sludge ice part, table back warp yarn and table back weft yarn are woven into hollow two-layer fabric separately, filling out the core latitude then is filled between the bladder that table back warp weft yarn forms and does not interweave, since highly crooked behind the machine under the difference of weave shrinkage, form and effectively fill and support; Around fabric " bag shape " sludge ice part, warp-wise table nexine yarn and with, broadwise table back weft and wadding picks and usefulness, with the mode of being spaced respectively embedding be made into 3/3 individual layer grid filler rod through heavy gentle 2/2 weft rib weave; The complete organization circulation warp thread of machine is counted the R=10-16 root on the integral fabric, the dobby shedding polychrome elect as be made on Rapier looms or the two spray free weft selecting water jet looms Weft-filled decorative fabrics in three-layer structure grey cloth through the check after, bleach successively → print and dye → stentering forming → formation Weft-filled decorative fabrics in three-layer structure finished product.
Described dyeing process comprises destarch, kiering, bleaching or steps such as alkali decrement treatment, dyeing successively; And make the dyeing of table back warp weft yarn, latitude suspends and fills out heart yarn and dye on not, keeps primary colors.
The invention has the beneficial effects as follows: the present invention fills out heart yarn owing to partly introduced the latitude suspension in the double-ply bag institutional framework, utilize weave shrinkage difference behind the following machine, latitude is suspended fill out the abundant bending of heart yarn to be suspension and realize filling supporting role between double-layered structure, form the double-layered structure's triplen and the whole space lattice effect of fabric.Fill out under the supporting role of core filament yarn in the latitude suspension, three layers of grid have obviously permanent concavo-convex effect, form the air layer of 1.2-1.8mm in fabric, have good heat-insulation warm keeping and inhale the ripple deadening.Fabric overall structure thickness direction soft fluffy, the smooth exquisiteness of length and width direction structure positive and negative are tight, flower shape third dimension is extremely strong, be applicable to and make bedcover, sofa, curtain, door curtain and wall paper etc., having soft full, abundant warming characteristics, is a kind of desirable novel household textiles drapery.
Description of drawings
Fig. 1 is a fabric cross section structural representation of the present invention.
The specific embodiment
Below by specific embodiment, the invention will be further described.
Embodiment 1
A kind of Weft-filled decorative fabrics in three-layer structure, the top layer all adopts 40 through weft yarn and nexine through weft yarn
S/ 2-80
S/ 2 cotton textiles or spun rayon yarn, or 75D/48f-200D/144f CATION terylene FDY; Organize filling yarn to adopt the dark silk of 75D/48f-200D/144f ordinary polyester original liquid coloring (black or blueness) FDY through the broadwise filler rod; Adopt 200D/96f-300D/144f true qualities ordinary polyester DTY or 30 and fill out the core weft yarn
S/ 2-40
S/ 2 acrylic bulky yarns.The fabric cross section structure as shown in Figure 1.Table weft yarn 1, back weft yarn 2, table warp thread 3, back warp yarn 4, table back warp yarn and table back weft yarn are woven into two-layer fabric, comprise table organization 5 and lining tissue 6; The table nexine through broadwise with the mode of being spaced respectively embedding knit 3/3 through heavy gentle 2/2 weft rib weave's individual layer grid filler rod yarn, shown in 8 among Fig. 1, the heavily flat filler rod yarn of latitude is organized not shown in the figures through heavily flat filler rod yarn tissue; And between table nexine tissue, inweave the latitude suspension and fill out heart yarn 7; And it is 10-16 that fabric complete organization circulation warp thread is counted R, is made into the drapery that double-layered structure's latitude is filled out the core triplen.
Whole technology warp thread is successively through winder → warping → starching → and axle → wear tying-in → weave, and weft yarn is through directly weaving on Rapier looms that the dobby shedding polychrome is elected as or water jet looms behind the winder.The main technique condition of last machine operation is:
A. thread count is selected the root/cm of (48-64) root/cm * (60-80) for use;
Reed adopts the 12-16# reed, and every dent 4 is gone into.
B. yarn arrays:
Warp thread is arranged circulation: 1A1B;
Weft yarn arrangement circulation: 1A1B2C.
Wherein, A---the top layer is through weft yarn;
B---nexine is through weft yarn;
The core weft yarn is filled out in C---intermediate layer.
Top layer and nexine adopt 1/1 plain weave or 2/1 twill-weave as basic organization, and table back warp yarn and table back weft yarn are woven into the box-shaped two-layer fabric of (300-500) * (300-500) mm, and inweave the latitude suspension fill out heart yarn between table nexine tissue; Knit 3/3 individual layer grid filler rod line with the embedding of 2-3mm spacing all around through heavy gentle 2/2 weft rib weave.The filler rod tissue is " ten " word line and distributes, and double-layered structure's fabric is divided into the three-dimensional flower of sphere of movements for the elephants shape shape, and integral fabric complete organization circulation warp thread is counted the R=10-12 root.The Weft-filled decorative fabrics in three-layer structure grey cloth that is made into is bleached → print and dye → stentering forming successively through after checking, and forms the Weft-filled decorative fabrics in three-layer structure finished product.Dyeing process comprises destarch, kiering, bleaching or steps such as alkali decrement treatment, dyeing successively, adopts REACTIVE DYES or cation dyes one-bath dyeing during dyeing, makes the dyeing of table back warp weft yarn, and latitude suspends and fills out heart yarn and dye on not.After dyed, fabric presents that positive and negative is homochromy, filler rod is organized heterochromatic tartan effect; And " bag shape " part of double-layered structure's triplen, the inner special decoration texture that forms the high flower of projection stereochemical structure under the wavy filling of filling out the core latitude of latitude suspension arc is supported is applicable to high-grade draperies such as bedcover, curtain and the tablecloth.
Embodiment 2
A kind of latitude is filled out and is changed layer double-layered structure's triplen drapery in the core table, and textura epidermoidea adopts 75D/48f-200D/144f CATION terylene FDY through weft yarn, and the nexine tissue adopts 75D/48f-200D/144f ordinary polyester FDY through weft yarn; Organize filling yarn to adopt the dark silk of 75D/48f-200D/144f ordinary polyester original liquid coloring (black or blueness) FDY through the broadwise filler rod; Adopt 200D/96f-300D/144f true qualities ordinary polyester DTY or 30 and fill out the core weft yarn
S/ 2-40
S/ 2 acrylic bulky yarns.The fabric cross section structure as shown in Figure 1.Table weft yarn 1, back weft yarn 2, table warp thread 3, back warp yarn 4, table back warp yarn and table back weft yarn are woven into two-layer fabric, comprise table organization's fabric 5 and lining tissue fabric 6; The table nexine through broadwise with the mode of being spaced respectively embedding knit 3/3 through heavy gentle 2/2 weft rib weave's individual layer grid filler rod yarn, shown in 8 among Fig. 1, the heavily flat filler rod yarn of latitude is organized not shown in the figures through heavily flat filler rod yarn tissue; And between table nexine tissue, inweave the latitude suspension and fill out heart yarn 7; And it is 10-16 that fabric complete organization circulation warp thread is counted R, is made into the drapery that double-layered structure's latitude is filled out the core triplen.
Whole technology warp thread is successively through winder → warping → starching → and axle → wear tying-in → weave, and weft yarn is through directly weaving on Rapier looms that the dobby shedding polychrome is elected as or water jet looms behind the winder.The main technique condition of last machine operation is:
A. thread count is selected the root/cm of (48-64) root/cm * (60-80) for use;
Reed adopts the 12-16# reed, and every dent 4 is gone into.
B. yarn arrays:
Warp thread is arranged circulation: 1A1B;
Weft yarn arrangement circulation: 1A1B2C.
Wherein, A---the top layer is through weft yarn;
B---nexine is through weft yarn;
The core weft yarn is filled out in C---intermediate layer.
Top layer and nexine adopt 1/1 plain weave or 2/1 twill-weave as basic organization, table back warp yarn and table back weft yarn are woven into each hollow " bag shape " square size and are the two-layer fabric of (300-500) * (300-500) mm, and inweave the latitude suspension fill out heart yarn between table nexine tissue; Knit 3/3 individual layer grid filler rod line with the embedding of 2-3mm spacing all around through heavy gentle 2/2 weft rib weave; The sphere of movements for the elephants shape diagonal position table back warp parallel that the cross hairs that filler rod line tissue forms is divided into is identical, and position table back warp parallel generation levels is exchanged up and down, and integral fabric complete organization circulation warp thread is counted the R=14-16 root.The Weft-filled decorative fabrics in three-layer structure grey cloth that is made into is bleached → print and dye → stentering forming successively through after checking, and forms the Weft-filled decorative fabrics in three-layer structure finished product.Dyeing process comprises steps such as destarch, kiering, bleaching or alkali decrement treatment, blackish green or darkviolet cation dyes one-bath dyeing successively, make cation-modified polyester FDY table back warp weft yarn dye dark color, and slight staining only takes place and forms light color in ordinary polyester FDY table back warp weft yarn, and latitude suspends and fills out heart yarn and dye on not.After dyed, fabric presents same " bag shape ", and square fabric positive and negative is heterochromatic; Sphere of movements for the elephants shape diagonal position fabric phase look, and the heterochromatic colored high plaid effect of position fabric up and down; And " bag shape " part of double-layered structure's triplen, the inner special decoration texture that under the wavy filling of filling out the core latitude of latitude suspension arc is supported, forms the high flower of projection stereochemical structure, be applicable to drapery such as bedcover, curtain, the tablecloth and high-grade autumn and winter fashion material.
Embodiment 3
A kind of Weft-filled decorative fabrics in three-layer structure, the top layer is all adopted (20-30) D/1f terylene or the transparent monofilament of polyamide fibre through weft yarn and nexine through weft yarn; Described longitude and latitude filler rod yarn also adopts (20-30) D/1f terylene or the transparent monofilament of polyamide fibre.Latitude suspends and fills out heart yarn employing (200-300) D/96f original liquid coloring terylene colored silk DTY or chenille fancy braid line.The fabric cross section structure as shown in Figure 1.Table weft yarn 1, back weft yarn 2, table warp thread 3, back warp yarn 4, table back warp yarn and table back weft yarn are woven into two-layer fabric, comprise table organization's fabric 5 and lining tissue fabric 6; The table nexine through broadwise with the mode of being spaced respectively embedding knit 3/3 through heavy gentle 2/2 weft rib weave's individual layer grid filler rod yarn, shown in 8 among Fig. 1, the heavily flat filler rod yarn of latitude is organized not shown in the figures through heavily flat filler rod yarn tissue; And between table nexine tissue, inweave the latitude suspension and fill out heart yarn 7; And it is 10-16 that fabric complete organization circulation warp thread is counted R, is made into the drapery that double-layered structure's latitude is filled out the core triplen.
Through winder → warping → and axle → wear tying-in → weave, through winder after directly on the 320-360cm of dobby shedding extra wide width of cloth water jet looms weave successively by weft yarn for whole technology warp thread.The knitting technology condition is:
A. thread count is selected the root/cm of (64-80) root/cm * (100-120) for use;
Reed is selected the 16-20# reed for use, and every dent 4 is gone into.
B. yarn arrays:
Warp thread is arranged circulation: 1A;
Weft yarn arrangement circulation: 1A1B or 2A1B.
Wherein, A---the table nexine is through weft yarn;
The core weft yarn is filled out in B---intermediate layer.
The table nexine adopts 1/1 plain weave as basic organization, and table back warp yarn and table back weft yarn are made into two-layer fabric, knit 3/3 the vertical filler rod tissue of warp rib's individual layer at table nexine warp-wise with the spacing embedding of 150-300mm, and the width of filler rod tissue is 20-50mm; And between table nexine hollow " bag shape " double-layered structure, inweave latitude and suspend and fill out heart yarn, it is 8 or 14 that fabric complete organization circulation warp thread is counted R.The Weft-filled decorative fabrics in three-layer structure grey cloth that is made into carries out back arrangement processing such as kiering → stentering forming successively through after checking, and becomes the Weft-filled decorative fabrics in three-layer structure finished product.Described back arrangement manufacturing procedure comprises steps such as kiering and stentering forming successively, and after the arrangement of back, fabric table back warp weft yarn keeps primary colors or transparence; And the colour that heart yarn keeps bright-coloured gorgeous gradual change is filled out in the latitude suspension.The fabric finished product presents surface transparent, inner colored latitude indistinctly the develop the color special texture of stereochemical structure strip effect of decorative layer of the wavy filling of big arc that suspends, and laterally uses to be suitable for high-grade window screening and valance fabric.
Claims (8)
1, a kind of Weft-filled decorative fabrics in three-layer structure, top layer and nexine adopt a kind of as basic organization in plain weave or the twill, it is characterized in that: table back warp yarn and table back weft yarn are woven into two-layer fabric, the table nexine through broadwise with the mode of being spaced respectively embedding knit 3/3 through heavy gentle 2/2 weft rib weave's individual layer grid filler rod yarn, and between table nexine tissue, inweave the latitude suspension and fill out heart yarn; And it is 10-16 that fabric complete organization circulation warp thread is counted R, is made into the drapery that double-layered structure's latitude is filled out the core triplen.
2, a kind of Weft-filled decorative fabrics in three-layer structure according to claim 1 is characterized in that: it is 1: 1 that described top layer warp thread and nexine warp thread are arranged recycle ratio, and top layer weft yarn, nexine weft yarn and latitude suspend and fill out heart yarn arrangement recycle ratio is 1: 1: 2.
3, a kind of Weft-filled decorative fabrics in three-layer structure according to claim 1 is characterized in that: described spaced spacing is 300-400mm.
4, a kind of Weft-filled decorative fabrics in three-layer structure according to claim 1 is characterized in that: described filler rod yarn width is 2-3mm.
5, a kind of Weft-filled decorative fabrics in three-layer structure according to claim 1, it is characterized in that: described top layer adopts cotton yarn, spun rayon yarn or top layer to adopt CATION terylene FDY and be spaced with ordinary polyester FDY through weft yarn through weft yarn and nexine through weft yarn and nexine through weft yarn, also or the top layer all adopt the transparent monofilament of polyamide fibre through weft yarn and nexine through weft yarn; Described longitude and latitude filler rod yarn adopts cotton yarn, spun rayon yarn, CATION terylene FDY, ordinary polyester FDY, a kind of in the transparent monofilament of polyamide fibre.
6, a kind of Weft-filled decorative fabrics in three-layer structure according to claim 1 is characterized in that: described latitude suspends and fills out heart yarn and adopt a kind of in elater DTY at the bottom of the terylene, acrylic bulky yarn or the snow Neil fancy braid line.
7, a kind of production technology of Weft-filled decorative fabrics in three-layer structure as claimed in claim 1, it is characterized in that: described warp thread is successively through winder → warping → starching → and axle → wear tying-in → weave, weft yarn is through directly entering weaving process behind the winder: in fabric " bag shape " sludge ice part, table back warp yarn and table back weft yarn are woven into hollow two-layer fabric separately, filling out the core latitude then is filled between the bladder that table back warp weft yarn forms and does not interweave, since highly crooked behind the machine under the difference of weave shrinkage, form and effectively fill and support; Around fabric " bag shape " sludge ice part, warp-wise table nexine yarn and with, broadwise table back weft and wadding picks and usefulness, with the mode of being spaced respectively embedding be made into 3/3 individual layer grid filler rod through heavy gentle 2/2 weft rib weave; The complete organization circulation warp thread of machine is counted the R=10-16 root on the integral fabric, the dobby shedding polychrome elect as be made on Rapier looms or the two spray free weft selecting water jet looms Weft-filled decorative fabrics in three-layer structure grey cloth through the check after, bleach successively → print and dye → stentering forming → formation Weft-filled decorative fabrics in three-layer structure finished product.
8, the production technology of Weft-filled decorative fabrics in three-layer structure according to claim 7 is characterized in that: described dyeing process comprises steps such as destarch, kiering, bleaching or alkali decrement treatment, dyeing, typing successively; And make the dyeing of table back warp weft yarn, latitude suspends and fills out heart yarn and dye on not, keeps primary colors.
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2009
- 2009-07-30 CN CN200910101011A patent/CN101649522A/en active Pending
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Application publication date: 20100217 |