CN108239812A - Three layers of weaving and post-processing approach for integrally exempting to fill cotton clothes fabric - Google Patents
Three layers of weaving and post-processing approach for integrally exempting to fill cotton clothes fabric Download PDFInfo
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- CN108239812A CN108239812A CN201810171455.8A CN201810171455A CN108239812A CN 108239812 A CN108239812 A CN 108239812A CN 201810171455 A CN201810171455 A CN 201810171455A CN 108239812 A CN108239812 A CN 108239812A
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- 238000013459 approach Methods 0.000 title abstract description 7
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- 230000002600 fibrillogenic effect Effects 0.000 claims abstract description 23
- 238000004043 dyeing Methods 0.000 claims abstract description 15
- 238000009990 desizing Methods 0.000 claims abstract description 14
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- 238000004513 sizing Methods 0.000 claims abstract description 14
- 239000003513 alkali Substances 0.000 claims abstract description 13
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- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 4
- 238000002386 leaching Methods 0.000 claims description 4
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- 108010040897 Microfilament Proteins Proteins 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/43—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with differing diameters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
- D06B17/02—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in superimposed, i.e. stack-packed, form; J-boxes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The present invention relates to garment material technical field, weaving and the post-processing approach for integrally exempting to fill cotton clothes fabric more particularly, to three layers.Wherein described method for weaving prepares including (1) raw material；(2) warping；(3) sizing；(4) it gaits, denting；(5) uniaxial weaving；The post-processing approach includes：(1) cold dome；(2) desizing；(3) dyeing and finishing；(4) it shapes；(5) Alkali reduction fibrillation is handled.It is acted synergistically using the upper, middle and lower-ranking of fabric prepared by the technique, the bulkiness of fabric can be made easily to keep and make middle level weft yarn fixation, suede is not run, is not easy Flow Contraction group under the effect of external force, thickness is uniform, warmth retention property, the good permeability of fabric, the ability of Resisting fractre tear are strong.And the preparation process is simple, it can be achieved that bulk production produces, and dyeing and finishing is carefree, and beautiful and generous, novel and unique, great market potential.
Description
Technical field
The present invention relates to garment material technical field, the preparation for integrally exempting to fill cotton clothes fabric more particularly, to a kind of three layers
Method.
Background technology
Down jackets and cotton clothes are the first choices of people's winter warming, have frivolous, fashion, the effect of resisting cold.But plumage
Suede is taken during suede is filled, and working environment is more severe, and tiny natural feather flies everywhere, easily sucks lung by respiratory tract, to strong
It is unfavorable that health is brought, and for a long time using that can lead to pulmonary fibrosis and pneumoconiosis etc., therefore, from the point of view of environmental protection and health, does not carry
It advocates and uses down products.On the other hand, down jackets wear and also easily run suede, therefore easily allergic constitution, patients with rhinitis, breathing
Tract disease personnel, newborn are more it is not recommended that use down products.In addition to this, down jackets are needed by selecting suede, the anti-matte of selection
Material (including lining and fabric), cut, sew, filling the processing technologys such as suede and could manufacture completions, manufacture craft not only complexity but also
It is required that it is stringent, cost of material and cost of labor are considerably increased, increases the probability of pollution, and easy at down jackets quilting line
It leaks suede and bores suede, in the anti-suede worn with damage natural feather and fabric are more easy in washing process, bore suede phenomenon so as to increase leakage suede, cause
Villus is made to creep into personal clothing, dress is extremely uncomfortable, influences the beauty of dark clothing.Down jackets are be easy to cause in washing process
Natural feather is unevenly distributed, and suede is more at appearance one, and lint-free phenomenon at one influences warming effect, and unsightly.Down jackets are unable to machine
It washes, can only dry-clean or hand-wash, in a disguised form increase use value.
Therefore in recent years, as the cry of environmental protection and health is higher and higher, more and more people advocate and do not wear such as plumage
Thermal insulation clothes instead cotton clothes made of the animals class furs such as suede clothes, the variation type of cotton clothes is more and more, technology
Content and added value of product are also higher and higher, and the tendency of changes of cotton clothes is in integration, easy, fashion-orientation, environmental protection and energy saving.It is early
It is manufactured that phase cotton clothes refers to that the cotton core being processed into natural fiber cotton is stitched together with fabric, and this kind of cotton clothes compares biography
System, thick and heavy, changeability is poor, and price is high, and cost performance is low, and mechanization production is poor, not easy cleaning, unsightly fashion, gradually new
Space wadding (polyester fiber) replace, but instead new-type space wadding cotton clothes also has the dresses experience of many embarrassments,
It is more washed i.e. in wearing process more not warming, and the easy fault rupture of cotton core is irrecoverable, directly affects aesthetics and warmth retention property.
No matter the making of down jackets or the making of cotton clothes are all compared from the process of production and the filling of filler early period
It is long, take time and effort, and environmental protection it is basic it cannot be guaranteed that, so, create one kind can reduce production link, energy conservation and environmental protection and
Reaching the substitute fabric of exempting to fill of effect of keeping warm is particularly important and necessary.
Invention content
The object of the present invention is to run suede for down jackets in the prior art and cotton clothes leakiness suede, the easy tomography of cotton core and not
Can restore, it is not warming the deficiencies of, provide it is a kind of be not only not easy Flow Contraction group but also fluffy flexible, warmth retention property, gas permeability, Resisting fractre are torn
Fragility can the preferable three layers method for weaving for integrally exempting to fill cotton clothes fabric.
The purpose of the present invention is mainly what is be achieved by following technical proposals：First, the present invention provides one kind three
Layer integrally exempts to fill the method for weaving of cotton clothes fabric, and described method includes following steps：(a) raw material prepares：Weft yarn one, weft yarn two
With warp thread using terylene or polyamide fibre, middle level weft yarn three uses terylene fibrillation yarn；
(b) warping：Batch warping；
(c) sizing：Method for sizing is the single pressure of single leaching, and slurry uses acrylate；
(d) it gaits, denting：Drafting Method is to fly threading method, and denting enters using 4, i.e., 2 top lines add 2 lower layer warp yarns；
(e) uniaxial weaving：Weft yarn one, weft yarn two and weft yarn three beating sequence be：2 weft yarns, one → 2 weft yarn two → 1
Root weft yarn three.
In step (d), due to three layers of integrally exempt to fill cotton clothes fabric total quantity of warps excessive, and upper lower leaf, choosing of this fabric
The friction of warp thread and heald can be mitigated by selecting the Drafting Method of winged threading method, so as to reduce end breakage and clearly be opened
Mouthful；Denting enters using 4, i.e. 2 top lines add 2 lower layer warp yarns, it is smaller penetrate number and be conducive to warp thread be uniformly distributed, so as to
The friction between warp thread is reduced, warp thread is reduced and breaks end due to friction.
In step (e), design in this way, weft yarn interweaves with warp thread at quilting, and middle level fixation is more secured, is prepared into
The fabric arrived has satisfactory arranging density, so as to increase the fastness of fabric and wearability.
Preferably, the uniaxial weaving described in step (e), using the double water-jet looms of import, upper machine breadth is 175cm, is opened
Open height is 60mm, weight 160Kg, heald frame height 128mm.Fabric early period weaving when, three layers of cloth since density is higher,
Divide upper, middle and lower-ranking, so common technique is difficult to obtain more visible opening, it is in order to obtain larger opening, opening is high
Degree is increased to 60mm by 56mm, in order to increase warp tension, makes opening clear, weight is increased to 160Kg, heald frame by 140Kg
Height is increased to 128m by 116mm.The warp density on machine overall principle is slightly lower, if too high, one is detrimental to weave, second is that can drop
Low filling density, because three shell fabrics have centre to have one layer of floating loose layer, floating the more high so fabric integral thickness of pine layer density will be significantly
Increase, the weft yarn two of this layer is also by beating up what is formed, and to improve the density of weft yarn 2, warp count can be reduced slightly.
Wherein, three layers weaved by the method integrally exempt to fill cotton clothes fabric, including weft yarn one, weft yarn two, latitude
Yarn three and warp thread, the weft yarn one and warp thread interweave with forming upper layer of fabric structure, and weft yarn two interweaves with warp thread to be formed lower floor and knit
Object structure, the weft yarn one and weft yarn two are alternatively formed upper layer weft yarns and lower floor's weft yarn, in the intersection of weft yarn one and weft yarn two
Place forms binding place, and weft yarn three is alternately arranged in formation middle level weft yarn above and below binding place successively.
Weft yarn one and warp thread interweave to form upper layer of fabric structure after, weft yarn one is formed down lower floor's weft yarn, and weft yarn one continues
Interweave with forming layer fabric structure with warp thread；Weft yarn two and warp thread interweave to form layer fabric structure after, weft yarn two is upwardly formed
Upper layer weft yarns, weft yarn two continue to interweave with forming upper layer of fabric structure with warp thread, and weft yarn one and two such cycle alternation of weft yarn change layer.
Upper layer of fabric and layer fabric can be plain weave, twill, satin weave etc., therefore the fabric the upper and lower quality that weaving obtains is hard
Jail is very scraped, surfacing, and wearability is good, good permeability.Middle level is made of the weft yarn three not interweaved substantially, and weft yarn three is handed over successively
For being arranged in above and below the binding place that weft yarn one and weft yarn two formed, the weft yarns that two intersections are interspersed at changing layer are formed
Quilting at, play the role of fixed position, the weft yarn shape in middle level prevented to be not fixed, the Flow Contraction group due to effect of external force,
It is in uneven thickness.
Preferably, the weft yarn three is terylene fibrillation yarn, line density 300D, single F are super fine denier.Fibrillation yarn density
It is high, villus hole is ultra-fine, have superpower water imbibition, have sense of touch more more fluffy than general fiber, soft, also with excellent
Thermal property.
List F is super fine denier in the fibrillation yarn of 300D, can make middle level more fluffy insulation.
The quantity of weft yarn three is preferably 300~500 at single quilting, according to different crowds to the difference of cotton clothes thickness
It needs, can suitably increase or decrease the quantity of weft yarn three, within the above range, three quantity of weft yarn is more, the cotton clothes weaved
Thicker, elasticity is better, more warming.
Preferably, the line density of the weft yarn one, weft yarn two and warp thread is 50D.Warp thread, weft yarn one and weft yarn two are handed over
The main function for knitting the upper and lower to be formed is to ensure that intertwined point is seamless, and the fiber in middle level is avoided to be run out of from gap, because
The upper and lower of this fabric blank use the high F spun yarns of 50D terylene, it is easier to realize above-mentioned purpose.
Preferably, the thickness of the fabric blank is 10~15mm.
Secondly, the post-processing approach for integrally exempting to fill cotton clothes fabric the present invention provides a kind of described three layers, the method
Including step：
(i) three layers weaved the method, which integrally exempt to fill cotton clothes fabric, carries out cold dome processing；
(ii) desizing；
(iii) dyeing and finishing：It is dyed using flat cylinder；
(iv) it shapes；
(v) Alkali reduction fibrillation is handled：Lye uses NaOH solution, a concentration of 15~30g/L, with quaternary surfactant
As accelerating agent, bath raio 1：(15~20), temperature are 80~110 DEG C, and processing time is 25~30min.
Slurry on fabric influences the water absorbing properties of fabric, has an effect on the quality of dyed and finished products, and can increase dye chemical drug product
Consumption, therefore before dyeing and finishing should first to cloth carry out desizing processing.
Since the cloth is more thick and heavy, it is complete to be not easy desizing, so cold dome is carried out in desizing stage, to ensure to move back
Slurry is complete.
On the other hand, since three layers of cloth of terylene will carry out Alkali reduction fibrillation processing after sizing, this is in cold dome in lye
It is also the pretreatment made to the processing of follow-up Alkali reduction fibrillation, has saved the follow-up fibrillation time.
Because there is similar Sealed sandwich in the centre of three layers of integrated fabric, staining method selects flat cylinder dyeing, and avoids use
Overflow dyeing mode, because in overflow manner, driven by rotating wheel cloth is rotated, and water can be rolled in the intermediate course of cloth
Do not come, fragile cloth, and seriously affect dyeing, and cloth is horizontally oriented movement in the dyeing of flat cylinder, is not easy to wrap up in water, coloring
It is good.
Preferably, in the step (i), cold dome temperature is 60 DEG C, and the time is 48 hours, speed 45m/min, cold dome
The component of liquid is：Liquid caustic soda 93kg, refining agent 11kg, refining agent bleeding agent 4kg, deoil clever 5.6kg, hydrogen peroxide 16kg, hydrogen peroxide
Stabilizer 2.4kg, wetting softener 3.2kg.
Preferably, in the step (ii), desizing temperature is 95 DEG C, speed 50m/min, and the component of desizing liquid is：
Liquid caustic soda 850kg, deoil clever 41kg, refining agent 80kg, chelated dispersants 22kg.
Preferably, in the step (iii), dyeing temperature is 105 DEG C, soaking time 60min.
Preferably, in the step (iv), setting temperature is 175 DEG C, sizing speed 32m/min.Since cloth is very thick
Weight, so the setting temperature in the sizing stage improves 15 DEG C than usual, it is 175 DEG C, sizing speed reduces 8m/min than usual, is
It is more reasonable that 32m/min, temperature and speed adjust simultaneously, because simple adjustment temperature, cloth are so mobile that be easy to cause soon
Inside drying is insufficient, if single reduction speed will influence yield.
Preferably, in the step (v), a concentration of 20g/L of NaOH solution, bath raio in Alkali reduction fibrillation treatment process
It is 1：15, temperature is 100 DEG C, processing time 25min.After the processing of Alkali reduction fibrillation, terylene surface is subtracted by alkaline etching, quality
Gently, fibre diameter attenuates, and surface forms pit, and the shearing rigidity of fiber declines, and eliminates the aurora of dacron thread, and increase and knit
The gap of object intertwined point makes fabrics feel soft, gloss soft, improves moisture absorbing and sweat releasing property.Under normal circumstances at Alkali reduction fibrillation
The time of reason is 30min, but since dyeing and finishing has done cold dome processing before, is shortened to 25min the time of Alkali reduction fibrillation,
It improves effect and has saved cost.
In another aspect of this invention, it provides a kind of three layers integrally to exempt to fill cotton clothes fabric, the fabric is using above-mentioned
Preparation method is process.
Preferably, the thickness of the fabric after weaving is 10~15mm, thickness of the fabric after post processing
For 20~35mm.For microfilament fibrillation yarn after the processing of Alkali reduction fibrillation, super more single fibers can unfold fluffy hold, and can generate suitably
Contraction, distracted space and dynamics, which can prop up upper and lower shell fabric, to be come, and makes fabric elasticity big, from the appearance from the point of view of just as plumage
Suede takes or cotton clothes, left and right change layer at just as down jackets and the quilting line of cotton clothes.
The upper strata of fabric, lower floor and the middle level synergistic effect being prepared by the above method, effect is more preferable, the upper and lower
Fabric construction the bulkiness of middle level weft yarn is made to be easier to keep, the quilting that upper and lower layer is formed makes middle level weft yarn fixation, no
Run suede, be not easy Flow Contraction group under the effect of external force, not easy to break, thickness is uniform, can retentivity it is good.The design collection of three layers of one
The advantages of having closed upper, middle and lower-ranking, three shell fabrics are with the use of so that in addition the fabric need not fill, so that it may be used directly to make
Make warm-up, fabric is fluffy flexible, warmth retention property, good permeability.
Therefore, the three layers provided by the invention weaving for integrally exempting to fill cotton clothes fabric and post-processing approach have following excellent
Point：The upper, middle and lower-ranking synergistic effect for the fabric being prepared, can be such that the bulkiness of fabric is easier in keeping and making
Layer weft yarn fixation, does not run suede, is not easy Flow Contraction group under the effect of external force, not easy to break, thickness is uniform, can retentivity
It is good；Fabric is integrated weaving, and one is cut, it can be achieved that exempt from filling and warming function, can be used directly to manufacture warm-up；Through
Cross Alkali reduction fibrillation treated that fabric is fluffy flexible, warmth retention property, good permeability, the ability of Resisting fractre tear is strong；It and should
Weaving and aftertreatment technology are simple, weave and bulk production production can be achieved, dyeing and finishing is carefree, and beautiful and generous, novel and unique, market potential
Greatly.
Description of the drawings
Attached drawing 1 is illustrated by three layers of planar structure for integrally exempting to fill cotton clothes fabric that the method for the invention is prepared
Figure.
It illustrates：1- weft yarns one, 2- weft yarns two, 3- weft yarns three, 4- warp thread, 5- binding places.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, it is right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Three layers of weaving and post-processing approach for integrally exempting to fill cotton clothes fabric, include the following steps：
A, it weaves：
(a) raw material prepares：Using terylene or polyamide fibre, middle level weft yarn 33 is used and is washed for weft yarn 1, weft yarn 22 and warp thread 4
Synthetic fibre fibrillation yarn；
(b) warping：Batch warping；
(c) sizing：Method for sizing is the single pressure of single leaching, and slurry uses acrylate；
(d) it gaits, denting：Drafting Method is to fly threading method, and denting enters using 4, i.e., 2 top lines add 2 lower layer warp yarns；
(e) uniaxial weaving：Weft yarn one, weft yarn two and weft yarn three beating sequence be：2 weft yarns, one → 2 weft yarn two → 1
Root weft yarn three；
B, it post-processes：
(i) cold dome；
(ii) desizing；
(iii) dyeing and finishing：It is dyed using flat cylinder；
(iv) it shapes；
(v) Alkali reduction fibrillation is handled：Lye uses NaOH solution, a concentration of 15~30g/L, with quaternary surfactant
As accelerating agent, bath raio 1：(15~20), temperature are 80~110 DEG C, and processing time is 25~30min.
Embodiment 1：The preparation process of fabric is as follows：
(1) raw material prepares：Weft yarn 1, weft yarn 22 and warp thread 4 are using terylene 50D yarns, and F numbers are 96, middle level weft yarn
33 use terylene fibrillation yarn, and line density 300D, single F are super fine denier, and F numbers are 1200；
(2) warping：Batch warping；
(3) sizing：Method for sizing is the single pressure of single leaching, and slurry uses acrylate；
(4) it gaits, denting：Drafting Method is to fly threading method, and denting enters using 4, i.e., 2 top lines add 2 lower layer warp yarns；
(5) uniaxial weaving：Weft yarn one, weft yarn two and weft yarn three beating sequence be：2 weft yarns, one → 2 weft yarn two → 1
Root weft yarn three；Upper machine breadth is 175cm, open height 60mm, weight 160Kg, heald frame height 128mm；
B, it post-processes：
(1) cold dome：Cold dome temperature is 60 DEG C, and the time is 48 hours, speed 45m/min, and the component of cold dome liquid is：Liquid caustic soda
93kg, refining agent 11kg, refining agent bleeding agent 4kg, deoil clever 5.6kg, hydrogen peroxide 16kg, hydrogen peroxide stabilizer 2.4kg, in bath
Softening agent 3.2kg；
(2) desizing：Desizing temperature is 95 DEG C, speed 50m/min, and the component of desizing liquid is：Liquid caustic soda 850kg, spirit of deoiling
41kg, refining agent 80kg, chelated dispersants 22kg；
(3) dyeing and finishing：It is dyed using flat cylinder, dyeing temperature is 105 DEG C, soaking time 60min；
(4) it shapes：Setting temperature is 175 DEG C, sizing speed 32m/min；
(5) Alkali reduction fibrillation is handled：Lye use NaOH solution, a concentration of 20g/L, using quaternary surfactant as
Accelerating agent, bath raio 1：15, temperature is 100 DEG C, processing time 25min.
Using the preparation process of embodiment 1, change the result of the test that raw material parameter obtains and be listed in table 1.
The influence of the integrated fabric parameter of 1 three layers of table
Considered according to the result of the test of table 1, the comprehensive performance of three layers of integrated fabric that embodiment 1-3 is obtained is most
Three layers of integrated fabric good, that particularly embodiment 1 obtains.Result of the test in table 2 is the fabric parameter selected in embodiment 1,
Investigate influence of the technological parameter to fabric performance.
Influence of 2 technological parameter of table to fabric performance
1 and 9 comprehensive performance of embodiment is better than embodiment 10-15 it can be seen from above-mentioned result of the test, it can be seen that weaving
Technique and the parameter of aftertreatment technology have large effect to preparation-obtained fabric performance.
After the preparation-obtained fabric of embodiment 1,9-10 and the general cotton clothes newly bought back in the market and washing 10 times
Performance comparison test is shown in Table respectively shown in 3 and table 4：
3 three layers of table integrally exempts to fill cotton clothes fabric compared with the performance of cotton clothes
4 three layers of table is integrally exempted to fill after cotton clothes fabric washes 10 times with cotton clothes compared with performance
Three layers of integrated fabric being prepared by the weaving and aftertreatment technology of the present invention are than general cotton clothes face in the market
Warmth retention property, the good permeability of material, meanwhile, fracture strength and tearing strength are also higher than general cotton clothes, and not easy-to-break layer after washing
Fracture.Therefore the fabric has larger application prospect, alternative down jackets and cotton clothes fabric, and manufacture craft is easy, without filling out
Object is filled, it is highly practical.
In short, the foregoing is merely illustrative of the preferred embodiments of the present invention, it is not intended to limit the invention, it is all in the present invention
Spirit and principle within all any modification, equivalent and improvement made etc., should be included in protection scope of the present invention it
It is interior.
Claims (10)
1. three layers of method for weaving for integrally exempting to fill cotton clothes fabric, which is characterized in that include the following steps：
(a) raw material prepares：Using terylene or polyamide fibre, middle level weft yarn three (3) is adopted for weft yarn one (1), weft yarn two (2) and warp thread (4)
With terylene fibrillation yarn；
(b) warping：Batch warping；
(c) sizing：Method for sizing is the single pressure of single leaching, and slurry uses acrylate；
(d) it gaits, denting：Drafting Method is to fly threading method, and denting enters using 4, i.e., 2 top lines add 2 lower layer warp yarns；
(e) uniaxial weaving：Weft yarn one (1), weft yarn two (2) and weft yarn three (3) beating sequence be：2 weft yarn one (1) → 2 piece
Weft yarn two (2) → 1 piece weft yarn three (3).
2. method for weaving according to claim 1, which is characterized in that the uniaxial weaving is knitted using the double spray water sprays of import
Machine, upper machine breadth are 175cm, open height 60mm, weight 160Kg, heald frame height 128mm.
3. method for weaving according to claim 2, which is characterized in that the weft yarn one (1) interweaves with warp thread (4) to be formed
Upper layer of fabric structure, weft yarn two (2) form layer fabric structure, the weft yarn one (1) and weft yarn two with warp thread (4) intertexture
(2) upper layer weft yarns and lower floor's weft yarn are alternatively formed, binding place (5), latitude are formed in the infall of weft yarn one (1) and weft yarn two (2)
Yarn three (3) is alternately arranged in formation middle level weft yarn above and below binding place (5) successively.
4. method for weaving according to claim 3, which is characterized in that the line of weft yarn one (1), weft yarn two (2) and warp thread (4)
Density is 50D；The weft yarn three (3) is terylene fibrillation yarn, and line density 300D, single F are super fine denier.
5. method for weaving according to claim 3, which is characterized in that the thickness of the fabric is 10~15mm.
6. according to claim 1-5 any one of them method for weaving, which is characterized in that further comprise post-processing step：(i)
Cold dome；
(ii) desizing；
(iii) dyeing and finishing：It is dyed using flat cylinder；
(iv) it shapes；
(v) Alkali reduction fibrillation is handled：Lye use NaOH solution, a concentration of 15~30g/L, using quaternary surfactant as
Accelerating agent, bath raio 1：(15~20), temperature are 80~110 DEG C, and processing time is 25~30min.
7. method for weaving according to claim 6, which is characterized in that in the step (i), cold dome temperature is 60 DEG C,
Time is 48 hours, speed 45m/min.
8. method for weaving according to claim 6, which is characterized in that in the step (i), the component of cold dome liquid is：Liquid
Alkali 93kg, refining agent 11kg, refining agent bleeding agent 4kg, deoil clever 5.6kg, hydrogen peroxide 16kg, hydrogen peroxide stabilizer 2.4kg, bath
Middle softening agent 3.2kg.
9. method for weaving according to claim 6, which is characterized in that in the step (ii), desizing temperature is 95 DEG C,
Speed is 50m/min.
10. method for weaving according to claim 6, which is characterized in that in the step (ii), the component of desizing liquid
For：Liquid caustic soda 850kg, deoil clever 41kg, refining agent 80kg, chelated dispersants 22kg.
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Cited By (3)
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| CN113737354A (en) * | 2021-09-16 | 2021-12-03 | 山东魏桥嘉嘉家纺有限公司 | Fluffy and breathable comfortable and elastic silk home textile fabric and preparation method thereof |
| CN115122729A (en) * | 2022-06-21 | 2022-09-30 | 上海九裕纺织科技有限公司 | Three-dimensional three-layer pipeline fabric and weaving process thereof |
| CN115627575A (en) * | 2022-10-20 | 2023-01-20 | 山东南山智尚科技股份有限公司 | Three-layer windproof warm-keeping antistatic worsted fabric and preparation method thereof |
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| CN108239812B (en) | 2020-03-24 |
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