KR101595947B1 - producing method of a applique type fabric and that's fabric - Google Patents

Abstract

The present invention is to provide a method for producing applique type cloth and cloth thereof, by forming cloth for a base bottom (hereinafter referred to as bottom cotton cloth) and cloth with various shapes of pieces overlapped on the base bottom (hereinafter referred to as piece cotton cloth) to produce applique type cloth, in which the piece cotton cloth is naturally attached on the bottom cotton cloth with stitching yarn, in various and easy manners by using a burnt-out processing method. The method of the present invention acquires cloth with excellent novel design in a form that cloth pieces are attached, and further the cloth produced thereby has efficient usability as materials for packaging and bedding based on various designs.

Description

The present invention relates to a method of manufacturing an applique type fabric,

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a method of manufacturing an applique type cloth and a cloth, and more particularly, to a method of manufacturing an applique type cloth and a cloth using the cloth, Type foam and a method of manufacturing the same.

In general, patchwork pouches are used to make sculpted blankets or carvings, and sculptures are made by sewing sculptures and carvings to make a large scruffy cloth. It did not create beauty.

The present invention is based on the fact that by manufacturing a new fabric which is out of the above-described constraint, a pattern such as a flower pattern, a leaf pattern or a geometric pattern is cut on a fabric with scissors, the cut piece of foam is placed on the fabric, It is intended to manufacture a new type of cannon with a piece of art that has artistic and artistic value as a manufacturing method.

Generally, in the production of applique type fabrics, there is a difficulty in consuming a lot of time and manpower in production because it is made by weaving and cutting after the cutting and embroidering or stitching so as to attach sculpted cotton to the bottom cotton.

The technique of making a large crepe by connecting a poured piece or making a quilted product is generally called a quilt, and a sculpting operation for sculpting a cloth for use in a quilt is also called a patchwork. The quilting tool and the quilting tool Discloses a technique for engraving work using a quilting tool and a quilting tool, which is disclosed in Korean Patent Registration No. 10-0914759 (published on Aug. 31, 2009) The present invention provides a tool necessary for engraving a fabric for engraving a cloth for use and a method of engraving work using the tool, which is a completely different technique from a technique for manufacturing an applique type cloth in which a piece of cloth is attached to a cloth, The Utility Model No. 20-0242740 (issued on September 25, 2001) describes a technique relating to embroidery fabric with embellishments , Which is a decorative material for intermingling a decorative material such as Secuine, Metalaic or the like between a plurality of laminated fabrics and then integrating it by embroidery for use as a party or a wedding With regard to the embroidery fabric inherent, there is a distance from the applique type cloth.

1. Korean Patent Publication No. 10-2011-0008596 "Method and Apparatus for Attaching Patterns to Fabrics" 2. Korean Patent Application No. 10-2009-0088449 "Method for manufacturing attachment for applique"

SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and it is an object of the present invention to provide a method of manufacturing a sole (hereinafter referred to as " And to provide a pouch of appliqué type in which a scissors are stuck on a bottom cotton cloth by stitching yarn.

It is a second object of the present invention to manufacture the above-described appliqué type bodys by various and easy methods.

It is still another object of the present invention to provide an applicator type cloth which can manifest various appearance effects of the cloth by means of yarn used for carving cotton and floor cotton.

Further, the present invention may provide another cloth of a dazzling applique type by putting a printing pattern together with a staring process during the manufacturing process.

According to an aspect of the present invention, there is provided a method of manufacturing a multi-layer textile structure comprising a bottom layer made of synthetic fibers, a decorative layer made of cellulose fibers, and a stitching yarn (or a sewing thread) Characterized in that a design part of the decorative layer composed of cellulose-based fibers is removed to obtain an applique-type fabric in which a piece of the cellulose-based decorative layer is stuck to the synthetic fiber bottom layer by the stitching yarn, The following is a detailed description.

Polyester filament yarns of 50de ~ 100de were selected from strong synthetic fiber yarns resistant to acidic chemicals and twisted at 2,200 t / m to 2,700 t / m in the S or Z direction to form warp and weft yarns, (80 ± 20) × (80 ± 20) blanks per inch;

In order to construct sculptured cotton fabric, viscose rayon 50 ± 10de strong to alkaline and weak to acidic warp is used on the incline and viscose rayon 75 ± 15de is weighed to 1,000 ± 200t / (160 ± 20) × (80 ± 10) blanks / in;

Separate polyester filament yarn 100 ± 50de was twisted 1,800 ± 300t / m in the Z direction and then twisted at 750 ± 150t / m twist in the S direction and fixed at 90 ± 10 ° C for 40 ± 15min. Preparing a yarn stitching yarn of 150 denier;

The tissue of the ground cotton is selected from among plain weave, twill weave, twill weave, or their changing tissues. The arrangement of the weave cloth is arranged in 2 to 4 pieces of viscose rayon yarns of 50 ± 10 degrees, A step of arranging one or two pieces of synthetic fiber filament yarns;

Next, the polyester yarn and the viscose rayon yarn are inserted into the body of the body;

Separate Joining Use A step of arranging the stitching yarn with 1 ~ 2 stitches after crossing 15 ~ 30 stitches with 300 ± 150de stitches that fix the twisted stitches.

A step of weaving the two-layered fabric by binding the tissue with the stitching yarn while simultaneously weaving the sculptured cotton tissue and the bottom tissue tissue; And

And a frosting processing step of producing viscose rayon by carbonizing (carburizing) the viscose rayon by a conventional ironing printing in order to form a sculptured cotton cloth made of viscose rayon in the two-layered fabric in the above- The present invention also relates to a method of manufacturing an applique-type cloth and an apple-type cloth manufactured by the method.

It will be understood that various numerical limitations are not intended to limit the scope of the present invention, but rather, the present invention may be embodied in many other specific forms without departing from the spirit or essential characteristics thereof.

The twist direction of yarn is described as S direction in the first twist and Z direction in the second twist, but the same effect can be obtained even if the twist direction is opposite to that of the first twist. The structure of the bottom yarn is plain, It is the most decorative effect because it is clear that there is a difference in the organization.

In the above, the stitching yarn can be combined with the ground cotton yarn and the sculpted cotton yarn by any one of a cross shape, a point style, and a date style.

It is preferable to use a 40-body body for the body, and it is preferable to sandwich the same body hole with 4 to 6 pieces of polyester yarn, 2-4 pieces of viscose rayon yarn and 6 to 10 pieces of viscose rayon yarn, Separate folding use You can use one stitching, that is, two stitching yarns per inch, after you have crossed 20 body stitches with 300de stitches.

Further, since the separate stitching yarn is stained and used, the stitching portion is sharp and various fashion effects can be obtained.

In addition, the carving cotton cloth may be a method of improving the design and fashion by constructing the tissue using various patterns by using plain weave, twill weave, main weave or its change tissue, and weaving and weaving You can get a bubble of applique type with a piece of foam attached to the bottom of the cotton cloth.

Also, in order to form a sculptured cotton cloth made of viscose rayon in a double-layered cloth stuck to a stitching yarn, the viscose rayon is carbonized by a known pressing cloth to produce a sculptured cloth.

At this time, the stitching yarn can be used as a binding yarn by twisting the yarn enduring with a certain medicine (particularly, the laundry for printing on the foot) or by using warp or weft yarns A double-warp knitted fabric is manufactured using a warp knitting yarn as a stitching yarn.

The two-folded stitching fabric obtained above was designed to be a desired pattern, and when the marginal portion was melted by processing the weakly sculpted cotton cloth in the medicine, only the portion where the dry processing agent remained was left as a sculpture, A so-called appliqué type (foam) in which a foam, that is, a foam piece, attached to the surface of the floor covering is attached to the fabric can be produced.

When a strong yarn among the processed yarns according to the yarn processing method of the yarn yarn is used, it is possible to provide an applicator type yarn exhibiting a concave-convex effect of a georgette fabric.

It is also possible to provide a batt of applique type which forms a bovine piece in both the front and back of the bottom cotton cloth, and it is also possible to obtain another batt of applique type by printing on the bottom cotton cloth and the sculptured cotton cloth.

In addition, in the above, if the yarn constituting the sculpted cotton cloth and the bottom cotton cloth is produced and shrink-processed, it is possible to obtain an apricot-shaped cloth in which the sculptured cotton cloth pieces are stuck to the ground cotton cloth.

The blanks are referred to as surface tissues (or surface blanks), intermediate tissues (or intermediate blanks), and back blanks (or back blanks), respectively, and the blanks having three layers of the surface tissue layer, the intermediate tissue layer, . However, the surface layer and the backing layer are made of a fiber material that does not cause any seaweed processing, and the middle layer is made of a yarn that can be well-processed for making a piece, and the surface layer or backing layer is used for a hair- A gap is required to penetrate into the intermediate layer so that it can act easily. Therefore, a fine fiber is used or a density is reduced to form a gap.

In addition, the pieces of sculptured cotton forming the pieces may be arranged on both sides of the bottom of the batt.

The three layers may each be printed by pressing to form the individual layered papers, or a combination thereof may be used to form the layer.

In addition, the surface layer is formed by using a transparent synthetic resin yarn to make it transparent, and a pattern is formed on the intermediate layer, that is, the appliqué layer, and the back layer is subjected to general processing, It can be used as a bag for bags if it is processed such as waterproofing .

In the above description, rayon is outboarded from a rayon and polyester yarn. In addition, a burn-out process is performed using multi-layers of cellulose fibers and synthetic fibers such as cotton, polyester, rayon and nylon, and cotton and nylon It is of course possible to obtain a desired type of appliqué type.

In addition to the above-mentioned constitution of cellulose-based fibers and synthetic fibers, it is also possible to degrade the cation-exchangeable polyester with NaOH after weaving with a cationic fluorophilic polyester and a general polyester, It is also possible to prepare a yarn obtained by weaving with a printed slope at the time of preparation, then burning out or after printing and weaving and loosening, or by strengthening aesthetics in various ways.

In addition, although it has been described that the yarn use ramp has a twist of 300 +/- 150de, the yarn use ramp may use 10 ~ 20de yarn having a strong and transparent property to the mountain depending on the purpose. Of course it is.

According to the present invention, it is possible to obtain a cannon with a strong design that can not be felt in the conventional manner in which a bobbin is attached.

In addition, according to the present invention, it is possible to obtain various types of packaging materials, applications for applique-type pouches for various applications such as a bidet-style use and a begger-style pouch (very stiff, dirty porridge-style) There is also.

In addition, the surface layer is formed by using a transparent synthetic resin yarn to make it transparent, and a pattern is formed on the intermediate layer, that is, the appliqué layer, and the back layer is subjected to general processing, It can be used as bag for bag if it is processed such as waterproof processing .

However, the scope of the present invention is not limited to the scope of the present invention, and the numerical values of various kinds of drugs and yarns and the modifications of the conditions include the scope of the present invention.

≪ Example 1 >

In the case of producing a foam in which the foam pieces are stuck in the shape of a backsheet

Polyester filament yarn 75de / 36fil is selected among various synthetic fibers resistant to acidic chemicals and used as warp and weft yarns in order to form the bottom foil. The polyester filament yarns are twisted at 2,700 t / m in the S or Z direction and are arranged in a 2: 2 ratio of warp and weft, and are prepared so as to be spread in a plain weave having a density of 80 x 80 yarns / in.

In order to construct sculptured cotton fabric, weak viscose rayon 50de is used for the acidic medicine on the slope, viscose rayon 75de is waxed on the weft of 1,000t / m for the weft, and density is set to 160x80 cotton / in, .

Add 1,800 t / m of polyester filament yarn 100de / 96fil in the Z direction and add 3 tails in the S direction and fix the twist at 90 ° C for 45 minutes to prepare 300de yarn.

Body fitting

The organization of the sculpted cotton is to be in the form of a runner, the organization of the ground cotton is to be plain, the arrangement of the sculpted cotton is to be two, and the arrangement of the bottom skin is one.

That is, two viscose rayon yarns 50de are arranged and one polyester filament yarn 75de / 36fil is arranged.

Next, put the two polyester yarns and the four viscose rayon yarns in the same body hole in a total of 40 bodies.

Separate folding Use a 300de yarn across the bobbin to skip 20 bobbins and arrange one stitch, ie two stitches per inch.

Organization

Since at least 5 pieces of frame are required because the texture of the carpets is 5 pieces and at least 2 pieces of frames are required because the texture of the bottom pieces is plain weave, In order to improve the durability, a frame is required. In order to improve the durability, double the shear frame of the sculptured cotton tissue and double the shear frame of the bottom sheath tissue, a total of 15 frames are required.

Weaving method

The weaving is performed by weaving the sculpted cotton tissue and the bottom cotton tissue together, and the tissue is squeezed with the stitching yarn, but the scissors of the stitching yarn located on the sculpted cotton cloth is crossed (+), So that the scraps are cross-shaped as a whole to form a bubble.

In this embodiment, although the stitching yarn of the stitching yarn is folded so as to appear as a cross (+), technically, the stitching yarn of the stitching portion may be displayed as a point. Of course.

Processing method

In order to form sculptured cotton cloths made of sculptured cotton, viscose rayon, in the form of a double-stitched cross-shaped cloth, viscose rayon was carbonized by a known burn-out printing to produce a sculpted pattern.

≪ Example 2 >

When a bubble is produced in which a foam piece is adhered to a base cloth

The same method as in Example 1 was used to prepare the carved cotton and the ground cotton fabric except that the folding method was not performed in a cruciform shape of the surface cloth but was folded into a very small size so that the folded portion was not conspicuous, (Or fusible yarn) is arranged on the warp yarn used for the cotton yarn, or the warp yarns are partially arranged and arranged in a low temperature fusion yarn (or fusible yarn), and then subjected to thermal printing and compression, A piece of cloth is bonded to a backing cloth to obtain a pouch of applique type.

However, if the cloth is pressed with a calender by using a low temperature welding yarn (or fusible yarn), a change in the hardness of the cloth occurs, and when the weight is reduced by using a caustic soda (NaOH) solution, You can get a gun.

In case of using as a bag requiring hardness such as bag application, weight reduction processing may not be necessary, so it is possible to select according to need, and also to remove stitching yarn from a bag in which a piece of foil is adhered to a floor covering.

≪ Example 2-1 >

An application type pouch was obtained in the same manner as in the <Example 2> except that the poultry piece of the scissors was adhered to the bottom cotton cloth by the resin treatment.

&Lt; Example 3 >

When a bobbin is manufactured in the form of two bobbins

In order to produce a fabric in which the bobbins are arranged in two branes, the three bobbins are referred to as a surface texture (or a surface texture), an intermediate texture (or an intermediate texture) and a back surface texture And three layers of an intermediate tissue layer and a backside tissue layer. However, the surface layer and the backing layer are made of a fiber material that does not cause any seaweed processing, and the middle layer is made of a yarn that can be well-processed for making a piece, and the surface layer or backing layer is used for a hair- A gap is required to penetrate into the intermediate layer so that it can act easily. Therefore, a fine fiber is used or a density is reduced to form a gap.

In order to fabricate the fabric, the surface fabric layer and the back fabric layer were twisted at a twist number of 2,400 t / m using a polyester filament yarn 75de / 24fil to give a plain weave having a warp density of 75 yarns / inch and a weft density of 60 yarns / in And the intermediate fabric layer was subjected to twisting with a viscose rayon 50de yarn at a rate of 300t / m to make a warp, and a warp density of 104 yarns / in, viscose rayon 50de as a weft yarn The fabric is weaved in a plain weave with a density of 90 yarns / in to form a three-layered fabric.

In this case, it is preferable to use a transparent yarn of 10 to 20degree as the stitching yarn so that the stitching yarn is hardly visible and the stitch is seen as a stacked one.

When the fabric of the intermediate layer is formed into a piece by the process of sprouting the obtained three-layered fabric, a bubble-shaped bubble is formed as in the case of Examples 1 to 3, but the bubble is formed of two bubble- .

In each of the above embodiments, there may be various methods such as a folding shape and a folding method by design, such as a positive embroidery type, a point type or a one shape, There is a method to add and use additional stitching yarn. In case of adding another stitching yarn, one additional frame is added. In this case, a separate beam or separate stitching yarn feeder is installed shall.

Also, in order to prevent the stitching yarn from being visible in the visible yarn, it is preferable to use a transparent yarn of a thin yarn and to connect the surface layer and the backing layer in a point shape. It is also possible to use a coarse stitching yarn It is possible to print in the form of a blanket of intermediate layer in the vocals to increase the colorful fashion sense and the printing can be printed or printed on one or both sides of the surface layer or the backside layer according to the intention of the designer It is of course possible to dye.

In addition, it is possible to arrange the weft yarn and the non-weft yarn by arranging the weft yarn and the weft yarn by any drug,

Claims (17)

A multi-layer textile structure of two or more layers made of a bottom layer composed of synthetic fibers, a decorative layer composed of cellulose fibers and a stitching yarn (or a sewing thread) connecting these layers was made, and a decorative layer made of cellulose- And removing a design part to obtain an appliqué type fabric in which a piece of the cellulose-based decorative layer is stuck to the synthetic fiber bottom layer by the stitching yarn.
The method according to claim 1,
The manufacturing process of the appliqué,
In order to construct the bottom fabric, polyester filament yarns of 50de / 24fil ~ 100de / 36fil were selected from strong synthetic fiber yarns resistant to acidic chemicals and twisted at 2,200 t / m ~ 2,700 t / m in the S and Z directions, , And the density is set to (80 ± 20) × (80 ± 20) bons / inch in a plain weave;
In order to construct sculptured cotton fabric, viscose rayon 50 ± 10de strong to alkaline and weak to acidic warp is used on the incline and viscose rayon 75 ± 15de is weighed to 1,000 ± 200t / (160 ± 20) × (80 ± 10) blanks / in;
Separate polyester filament yarn 100 ± 15de / 96fil was twisted 1,800 ± 300t / m in the Z direction, twisted at 750 ± 150t / m twist in the S direction and twisted at 90 ± 10 ℃ for 40 ± 15min Preparing a yarn stitching yarn of 300 +/- 30 denier;
The tissue of the ground cotton is selected from among plain weave, twill weave, twill weave, or their changing tissues. The arrangement of the weave cloth is arranged in 2 to 4 pieces of viscose rayon yarns of 50 ± 10 degrees, A step of arranging one or two pieces of synthetic fiber filament yarns;
Next, the polyester yarn and the viscose rayon yarn are inserted into the body of the body;
Separate Joining Use Step of arranging the stitching yarn in 1 ~ 2 pieces after crossing 15 ~ 30 pieces of 300 ± 30de yarn fixing the twist of the ramp to the body.
A step of weaving the two-layered fabric by binding the tissue with the stitching yarn while weaving the sculptured cotton tissue and the bottom tissue tissue simultaneously; And
And a frosting processing step of producing viscose rayon by carbonizing (carburizing) the viscose rayon by a conventional ironing printing in order to form a sculptured cotton cloth made of viscose rayon in the two-layered fabric in the above- &Lt; / RTI &gt;
3. The method of claim 2,
Wherein the stitching yarn is formed by a method selected from the group consisting of a cross shape, a point shape and a date shape according to the design.
3. The method of claim 2,
In the double-padded bag, the stitching yarn is used as a binding yarn by twisting a yarn enduring with a certain chemical, or by using a warp, weft or warp yarn of the bottom yarn enduring with the chemical as the stitching yarn 2 &lt; / RTI &gt;
3. The method of claim 2,
Wherein the warp and weft yarns exhibit a concave-convex effect of a georgette fabric by using a warp yarn among the warp yarns according to the weft yarn processing method.
3. The method of claim 2,
Wherein the separate stitching yarn is dyed to obtain a sharp and various fashion effect of the stitching part.
3. The method of claim 2,
A method for manufacturing an applique-type fabric, comprising the steps of: applying a scissors cotton cloth and a bottom cotton cloth to a printed fabric so that a printed bobbin is attached to the bottom fabric.
3. The method of claim 2,
Characterized in that the base cotton fabric and the sculpted cotton fabric are printed together with a footing process.
3. The method of claim 2,
Wherein a burn-out process is carried out using a multi-layered paper composed of selected fibers of cellulose-based fibers and synthetic fibers instead of viscose rayon and polyester yarns.
10. The method of claim 9,
A method for producing an applique-type fabric, which comprises weaving cation-exchangeable polyester and a general polyester in place of cellulose-based fibers and synthetic fibers, and then detaching the cationic-saltable polyester with NaOH.
3. The method of claim 2,
The applicator-type bolls each have three layers of surface tissue (or surface tissue), middle tissue (or intermediate tissue), and back tissue (or back tissue) The method for producing an applique-type fabric according to claim 1,
12. The method of claim 11,
Wherein the surface cloth or the backing cloth forms a gap by using a thin filament or by decreasing the density so that the hair treating chemical easily permeates into the intermediate layer.
12. The method of claim 11,
The three-layered blanket has a surface layer that is woven using transparent synthetic resin yarns to make it transparent, a pattern is formed on the intermediate layer, and the backside layer is formed by any one of ordinary processing, resin bonding, heat bonding, The method for producing an applique-type fabric according to claim 1,
The applicator according to any one of claims 1 to 8, characterized in that a bract of a piece of scissors is attached to the bottom layer of the fabric.
The applicator according to any one of claims 9 to 13, characterized in that a bubble is contained in the bubble in the bubble.
9. An appliance according to any one of claims 1 to 8, characterized in that the bottom cotton cloth and the blanks manufactured by the method of any one of claims 1 to 8 are printed.
Characterized in that the pieces of bolls which are put in a mogul produced by the method of any one of claims 9 to 13 are printed.