CN114086290A - Design and weaving method of surface-inside layer-changing super-soft multi-layer fabric - Google Patents

Design and weaving method of surface-inside layer-changing super-soft multi-layer fabric Download PDF

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CN114086290A
CN114086290A CN202111403614.0A CN202111403614A CN114086290A CN 114086290 A CN114086290 A CN 114086290A CN 202111403614 A CN202111403614 A CN 202111403614A CN 114086290 A CN114086290 A CN 114086290A
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weaving
warp
weft
yarns
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CN114086290B (en
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葛庆龙
齐元章
苏红升
信英艳
王梁梁
张瑞瑞
辛玉洁
刘桂杰
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Lufeng Weaving and Dyeing Co Ltd
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00Double or multi-ply fabrics not otherwise provided for
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/41Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific twist

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Abstract

The invention belongs to the technical field of textile printing and dyeing, and particularly relates to a design and weaving method of a surface-inside layer-changing super-soft multilayer fabric, wherein the surface-inside layer-changing super-soft multilayer fabric is composed of a plurality of textile units, each textile unit is composed of a surface warp, an inner warp, a middle layer, a surface weft, an inner weft and a middle layer, the surface layer, the middle layer and the inner layer are connected together and are woven in a staggered manner to form three fabrics, two different tissue elements of the surface layer and the inner layer respectively penetrate through the middle layer to realize the exchange of two tissues of the surface layer and the inner layer, and the different tissues of the surface layer and the inner layer form spiral states of different layers; the yarns adopt low-twist-coefficient yarns, the cloth cover is fluffy, soft, firm and durable, the stereoscopic impression is excellent, the manufactured ready-made clothes are breathable and comfortable to wear next to the skin, and the yarn can be used as clothes and ornaments with excellent heat preservation performance.

Description

Design and weaving method of surface-inside layer-changing super-soft multi-layer fabric
Technical Field
The invention belongs to the technical field of textile printing and dyeing, and particularly relates to a design and weaving method of a surface-inside layer-changing super-soft multilayer fabric.
Background
With the advent of the leisure age, people's demands for textiles are no longer limited to aesthetic properties, but focus on comfort and health. Based on this need, double and multi-layer fabrics are becoming increasingly popular. However, due to the complex structure of the multilayer fabric, the weaving difficulty and the like, most of the multilayer fabrics in the current market are tying structures with relatively simple structures and little change. In addition, the number of yarns required by the multilayer fabric is large, but the multilayer fabric is limited by the total number of warps of a weaving machine, so that the density of single-layer yarns of the multilayer fabric in the market is low, the fabric is soft and collapses and is invisible, and the fabric is easy to slip and hook. In the market, the problem is solved by reducing the number of layers of the fabric and increasing the density of single-layer yarns, but the fabric is poor in air permeability, stiff in body feeling and poor in wearability.
CN107142587A discloses a production process of a high-grade comfortable double-layer surface-inside layer-changing clothing fabric, wherein the spooling process adopts the process principle of 'medium speed, hairiness reduction and knot and impurity removal'; the production process of 'medium speed, medium tension, three uniform, small elongation, hairiness reduction, soaking and coating prevention' is adopted in the pulp finishing process; the weaving process adopts the process principle of 'medium tension, medium speed, early opening and high back beam'. The patent application emphasizes that the double-layer surface and interior layer changing is realized according to the technological conditions of the reeling and weaving, and the tissue pattern is relatively simple.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the design and weaving method of the surface-inside layer-changing super-soft multilayer fabric overcomes the defects of the prior art, the surface-inside layer-changing super-soft multilayer fabric is composed of a plurality of textile units, each textile unit is composed of a surface warp, an inner warp, a middle layer, a surface weft, an inner weft and a middle layer, the surface layer, the middle layer and the inner layer are connected together and are woven in a staggered mode to form three fabrics, two different tissue elements of the surface layer and the inner layer respectively penetrate through the middle layer to realize the exchange of two tissues of the surface layer and the inner layer, and the spiral states of different layers formed by different tissues of the surface layer and the inner layer are formed; the yarns adopt low-twist-coefficient yarns, the cloth cover is fluffy, soft, firm and durable, the stereoscopic impression is excellent, the manufactured ready-made clothes are breathable and comfortable to wear next to the skin, and the yarn can be used as clothes and ornaments with excellent heat preservation performance.
The invention relates to a design and weaving method of a surface and inner layer-changing super-soft multilayer fabric, which specifically comprises the following steps:
(1) yarn design
The yarn used by the fabric is required to use a low twist coefficient, and the yarn twist coefficient is 295-320; the spinning mode is combing ring spinning; the high count and low count yarns are matched to form different layers of yarns, the high count and low twist yarns are required to be used on the upper surface layer and the lower surface layer, and the high count yarns or the coarse count yarns are used on the middle layer, so that the fabric is soft and fluffy in hand feeling, high in strength of the yarns on the middle layer and capable of keeping the stability of the fabric; the thick yarns can further support the space between the multiple layers of fabrics and increase the fluffy feeling and the air permeability of the fabrics.
(2) Tightness design
The tightness of the different layers is as follows:
Figure BDA0003371945790000021
the tightness range is characterized in that in order to keep the fluffy hand feeling of the fabric, the weaving process has high difficulty due to overhigh tightness and the fabric has rough hand feeling; if the tightness of the fabric is too low, the fabric will slip, and the wearability of the fabric is poor.
(3) Design of tissue structure
The upper and lower surface layers of the weave are respectively exchanged by adopting satin weave horizontal strips and plain weave horizontal strips, the middle layer weave adopts plain weave, and then the different weaves of different yarn layers are alternately changed to form the effect of joint and surface-inside layer changing; the arrangement ratio is 1:1:1 or double ratio such as 2:1:2, 1:2:1, and different bottom structures can be set for the front layer and the back layer. The structure can realize the cross exchange of the upper and lower surface tissues and the inner layer tissues to form a special pattern texture structure; the fabric is characterized in that the surface fabric and the inner fabric are crossed, and the fabric weave structure is firm; the buckling degree of the yarns can be increased in the up-and-down crossing process, and the fabric is soft in hand feeling; the exchange of the surface layer and the inner layer forms the pattern of the junction point, thereby widening the forming mode of double-layer and multi-layer patterns and having better effect than the single-layer pattern of the junction point and double-layer patterns.
(4) Warping process
A beningg warper manufactured by switzerland was used. The speed of the warp yarns on the upper surface layer and the lower surface layer is 700 +/-50 m/min, the pressure of a yarn pressing roller is 340 min, and the operation position of a pre-tensioner is 15 mm; the speed of the middle layer warp yarn is 600 +/-50 m/min, the pressure of a yarn pressing roller is 240 min, and the operation position of a pre-tensioner is 50 mm.
(5) Yarn sizing process
The slasher is a Jintian colt slasher produced in Japan Toyota. Unwinding tension of the upper surface layer yarn and the lower surface layer yarn is 30N, feeding tension is-0.3/-0.3, tension in a wet area is 0-0.3/0-0.3, coiling tension is 150N, vehicle speed is less than or equal to 45 m/min, main grouting force is 2N, prepressing grouting force is 13N, solid content of the grout is 11%, viscosity is 10S, temperature of a grout tank is 90 ℃, and main drying temperature is 80 ℃; the unwinding tension of the middle layer is 40N, the feeding tension is-0.4/-0.4, the tension of the wet area is 0-0.4/0-0.4, the coiling tension is 120N, the vehicle speed is less than or equal to 40 m/min, the main grouting force is 3N, the pre-grouting force is 15N, the solid content of the grout is 12%, the viscosity is 11S, the temperature of a grout tank is 95 ℃, and the main drying temperature is 85 ℃. The expansion reed has 850 reed dents (17 reed pieces multiplied by 50), 37 reed dents are reserved on the left side and 38 reed dents are reserved on the right side and are not used, 44 th reed dents on the left side swing the first upper layer warp, then 1 reed dent is separated to swing the middle layer warp, 4 reed dents are separated, and 1 reed dent is separated to swing the lower layer warp, so that the circulation is realized.
(6) Weave design
The double-beam loom is used for weaving by a Bijiano rapier loom produced by Belgian. The number of the reed dent penetrations is equal to the sum of the arrangement ratios of the upper layer, the lower layer and the middle layer or an integral multiple thereof. And determining the number of cycles of the multilayer surface-interior layer changing weave, which is related to the size of the fabric, the warp and weft density of the finished product, the basic weave, and the arrangement proportion of the upper layer weave, the middle layer weave and the lower layer weave. The number of the warp and weft yarns of the fabric is an integral multiple of the least common multiple of the surface, middle and lining weave cycle numbers, and the warp and weft density of a finished product refers to the density of the surface, the middle and the lining which are combined together. The height of a back beam of the weaving machine is 2 +/-0.5 mm, the depth of the back beam is 6 +/-0.5 mm, the height of a warp stop frame is 3-2 grids, the depth of the warp stop frame is-2 to-3 grids, the upper shaft tension is 2800N to 3000N, the lower shaft tension is 3500N to 4000N, and the opening time is 331 to 321 degrees. 9000-12000 total warp threads, using a reed below 60/inch, wherein the width of a loom reed is 174-180 cm, and the left and right side tissue drafting adopts a 2-harness drafting method of 6-up and 6-down double-warp circulation for 12 times. The upper layer surface structure 1 of the cloth body pattern staple-arranging method is woven into the surface layer and the inner layer warp floating points when weaving the first weft, namely the upper layer surface weft; when weaving the second weft, weaving all surface layer warp yarns, forming a middle layer of the cloth by weaving the weft yarns in the middle layer, and weaving two wefts when the middle layer is two layers; when weaving the third or the fourth weft, lifting all the warp floating points of the surface layer warp and the inner layer, weaving the weft to form the lower layer surface weft of the cloth, and circulating N times. In the same manner, another kind of tissue electronic card is replaced, and at this time, another kind of tissue is replaced to be interwoven with the lower layer of tissue, namely, the upper layer of surface tissue 2, (the upper layer of surface tissue can be replaced by other kinds of tissue besides plain tissue). Through the cooperation of drafting circulation and drafting circulation, the floating length alternate change and the regular change of the plain weave and other tissues of the upper layer and the lower layer of the warp and weft yarns are realized, and finally, a plurality of layers of transverse ultra-soft fabrics with different surface and interior tissues which are alternate and different in front and back are manufactured.
Compared with the prior art, the invention has the following beneficial effects:
the invention adopts a surface-to-inner layer changing weaving method on the basis of multilayer weave, simultaneously uses low-twist-factor yarn, enriches the fabric style, improves the air permeability of the fabric and has stable structure, improves the wear resistance of the fabric, has soft texture, increases the thickness of the fabric and compact surface, and can achieve the performance and characteristics which cannot be achieved by the conventional multilayer fabric. The multilayer fabric prepared by the method has comfort, novelty and environmental protection, and can well meet and guide the requirements of consumers.
Drawings
FIG. A: the three-layer fabric weave pattern after decomposition (1-6)1 shows a diagram of an upper layer surface weave plain weave, 2 shows a diagram of an intermediate layer weave, 3 shows a diagram of a lower layer surface weave satin weave, 4 shows a diagram of an upper layer surface weave layer-changed plain weave, 5 shows a diagram of an intermediate layer-changed weave, and 6 shows a diagram of a lower layer surface weave layer-changed satin weave.
And (B) in the figure: drafting method.
And (C) figure: and the three layers are replaced and then the tissues are combined.
FIG. D: pattern nail row pattern
Detailed Description
The present invention will be further described with reference to the following examples.
The fabric specification is CM120/2+ CM30 CM120/2+ CM30 155 150 58/59, the weave is three layers of surface-to-back exchange, the middle layer is 1/1, the upper layer surface weave is respectively plain weave, 1/3 satin horizontal strip arrangement, and the lower layer 1/3 satin and plain weave are alternately exchanged, and the width of each strip is 12 MM.
1. Yarn
CM120/2 is combed ring spun 120 double-ply yarn, the cotton is 100% long staple cotton, the twist is 25.4 twist/inch, the twist factor is 312; CM30 is combed ring spun 30 count single yarn, cotton blend is 100% fine wool, twist is 18 twists/inch, twist multiplier is 313.
CM120/2 was used for both the upper and lower surface layer warp yarns and weft yarns, and CM30 was used for both the middle layer warp yarns and weft yarns.
2. Tightness degree
Warp tightness: the tightness of the upper surface layer and the lower surface layer is 33.2 percent, and the tightness of the middle layer is 23.5 percent;
weft tightness: the tightness of the upper and lower surface layers was 32.1%, and the tightness of the middle layer was 22.7%.
3. Tissue of
Such as diagram A, diagram B, diagram C and diagram D.
4. Warping machine
By using the Benger warping machine, because the single-layer density of the multi-layer cloth is small and the number of the yarns is small, the range of adjustment range of the telescopic reed of the Benger warping machine is large, and the tension speed of the warp yarns distributed to each warping shaft on each layer can be controlled independently. The speed of the upper layer of warp yarn and the lower layer of warp yarn for combing ring spinning 30 single yarns is 700 m/min, the pressure of a yarn pressing roller is 340 min, the running position of a pre-tensioner is 15 mm, the opening extension time of the yarn pre-tensioner is controlled within 2 seconds, the opening extension time of a brake is controlled within 3 seconds, and the time of a broken yarn detector is controlled within 100 milliseconds; the speed of the middle layer is that combed ring spun 120 double-strand warp yarns is 600 m/min, the pressure of a yarn pressing roller is 240 min, the operation position of a pre-tensioner is 50 mm, the opening extension time of the yarn pre-tensioner is controlled within 2 seconds, the opening extension time of a brake is controlled within 5 seconds, and the time of a broken yarn detector is 100 milliseconds.
5. Sizing
The slasher selects Jintian colt produced by Japan Toyota, the tension of the slasher is stable, the temperature of a drying cylinder is higher (an inlet drying cylinder), the shortest yarn pressing rod of the slasher is 100CM, and the used narrowest is 126 CM; the surface and inner layer changing of the multi-layer cloth requires high yarn strength and good wear resistance. 30 single yarns are spun on the upper layer and the lower layer of combed ring spun yarns by a sizing machine, the tension of the yarns is 30N, the feeding tension is-0.3, the tension of the upper layer of a wet area is 0, the tension of the lower layer of the wet area is 0.3, the tension of the upper layer of a yarn dividing area is 1, the tension of the lower layer of the yarn dividing area is 1.3, the coiling tension is 150N, the speed of the sizing machine (min/m) is 45 m, the main squeezing force is 2N, the pre-pressing force is 13N, the pressure of a contact roller is 2N, the solid content is 11%, the viscosity is 10S, the temperature of a size box is 90 ℃, the pre-drying temperature is 120 ℃ and the main drying temperature is 80 ℃; the unwinding tension of 120 doubled warps of the combed ring spun 120 yarns at the middle layer is controlled to be 40N, the feeding tension is-0.4, the upper tension of the wet area is 0, the lower tension of the wet area is-0.4, the upper tension of the yarn dividing area is 0.9, the lower tension of the yarn dividing area is 1.2, the winding tension is 120N, the vehicle speed (min/m) is 40 m, the main squeezing force is 3N, the pre-squeezing force is 15N, the contact roller pressure is 2N, the solid content is 12%, the viscosity is 11S, the temperature of a size box is 95 ℃, the pre-drying temperature is 120 ℃ and the main drying temperature is 85 ℃. The expansion reed has 850 dents (17 pieces multiplied by 50); leaving 37 reed dents on the left side unused, leaving 38 reed dents on the right side unused, and swinging a first upper layer warp yarn from the 44 th reed dent on the left side; and then the middle layer warp yarns are swung at intervals of 1 reed dent, the middle layer warp yarns are swung at intervals of 4 reed dents, and the lower layer warp yarns are swung at intervals of 1 reed dent, so that the circulation is realized.
6. Weaving
The loom is produced by a Bicano rapier loom produced by Belgian. Weaving by adopting double weaving shafts, and the number of reeds is 3. The widths of the upper and lower layers of tissue crossbands are consistent, the number of each strip is 24, the number of each strip in the three layers is equal to 72, the total number of weft-direction cycles is 144, and the number of warp-direction cycles is 12. The total warp number is 9084, a 44.5/inch reed is used, the width of an upper machine reed is 174cm, the weft density of the upper machine is 149/inch, and the left and right side tissue drafting adopts a 2-harness drafting method of 6-up, 6-down double-warp circulation for 12 times; the height of the back beam is 2mm, the depth of the back beam is 6mm, the height of the dropper is 3 grids, the depth of the dropper is-2 grids, the upper shaft tension is 3000N, the lower shaft tension is 3600N, and the opening time is 330 degrees. When weaving, firstly weaving an upper layer surface weave 1 with plain weaves of 72 picks/return, lifting warp floating points of a surface layer and an inner layer when weaving a first pick, and weaving a pure cotton worsted low-twist yarn 30S weft, namely an upper layer surface pick; lifting all surface layer warp floating points when weaving the second weft, and weaving pure cotton spun yarn 120/2S weft yarn to form a middle layer of the cloth; when weaving the third weft, all the surface layer warp yarns and the inner layer warp floating points are lifted, and the pure cotton worsted low-twist yarn 30S weft yarns are woven to form the lower layer surface weft of the cloth, so that the circulation is carried out for 24 times. The same method was used to replace the other row of staples with 72 picks/backset, and the top surface was replaced with 1/3 satin. By the cooperation of drafting circulation and drafting circulation, the floating length alternate change and the regular change of plain weave and satin weave of the upper layer and the lower layer of the warp and weft yarns are realized, and finally three transverse super-soft fabrics with the front and back alternate and different weaves are manufactured.
Of course, the foregoing is only a preferred embodiment of the invention and should not be taken as limiting the scope of the embodiments of the invention. The present invention is not limited to the above examples, and equivalent changes and modifications made by those skilled in the art within the spirit and scope of the present invention should be construed as being included in the scope of the present invention.

Claims (7)

1. A design and weaving method of a surface-inside layer-changing super-soft multilayer fabric is characterized in that: the method comprises the following steps:
(1) yarn design
The yarn twisting coefficient 295 and 320 used by the fabric; the yarns of different layers are formed by matching high count yarns and low count yarns, the upper surface layer and the lower surface layer use high count low twist yarns, and the middle layer uses high count yarns or coarse count yarns;
(2) tightness design
The tightness of the different layers is as follows:
Figure FDA0003371945780000011
(3) design of tissue structure
The upper and lower surface layers of the weave are respectively exchanged by adopting satin weave horizontal strips and plain weave horizontal strips, the middle layer weave adopts plain weave, and then the different weaves of different yarn layers are alternately changed to form the effect of joint and surface-inside layer changing;
(4) warping process
The speed of the warp yarns on the upper surface layer and the lower surface layer is 700 +/-50 m/min, the pressure of a yarn pressing roller is 340 min, and the operation position of a pre-tensioner is 15 mm; the speed of the middle layer warp yarn is 600 +/-50 m/min, the pressure of a yarn pressing roller is 240 min, and the running position of a pre-tensioner is 50 mm;
(5) sizing process
Unwinding tension of yarn on the upper surface layer and the lower surface layer is 30N, feeding tension is-0.3/-0.3, main grouting force is 2N, pre-grouting force is 13N, the solid content of the grout is 11%, viscosity is 10S, the temperature of a grout tank is 90 ℃, and the main drying temperature is 80 ℃; the unwinding tension of the middle layer is 40N, the feeding tension is-0.4/-0.4, the main grouting force is 3N, the pre-pressing grouting force is 15N, the solid content of the grout is 12%, the viscosity is 11S, the temperature of a grout tank is 95 ℃, and the main drying temperature is 85 ℃;
(6) weave design
The number of the threads of each reed dent is equal to the sum of the arrangement ratios of the upper layer, the lower layer and the middle layer or integral multiple thereof, the number of the warp and weft yarns of the fabric is integral multiple of the minimum common multiple of the number of the surface layer, the middle layer and the inner layer, the height of a back beam of the weaving machine is 2 +/-0.5 mm, the depth of the back beam is 6 +/-0.5 mm, the upper shaft tension is 2800N-3000N, the lower shaft tension is 3500N-4000N, the opening time is 331-321 degrees, the left and right side tissue drafting adopts a drafting method of 6-upper and 6-lower double-warp circulation for 12 times and 2 heald frames, and when weaving first weft, the warp floating points of the surface layer and the inner layer are woven; when weaving the second weft, weaving all surface layer warp yarns, forming a middle layer of the cloth by weaving the weft yarns in the middle layer, and weaving two wefts when the middle layer is two layers; when weaving the third or the fourth weft, lifting all the warp floating points of the surface layer warp and the inner layer, weaving the weft to form the lower layer surface weft of the cloth, and in the circulation, replacing another tissue electronic card by the same method, and at the moment, replacing another tissue to interweave with the lower layer tissue.
2. The design and weaving method of the surface-inside layer-changing super soft multilayer fabric according to claim 1 is characterized in that: in the step (1), the spinning mode is combing ring spinning.
3. The design and weaving method of the surface-inside layer-changing super soft multilayer fabric according to claim 1 is characterized in that: in the step (4), a bening ge warping machine is used.
4. The method for designing and weaving the surface-inside layer-changing super-soft multilayer fabric according to claim 1, characterized in that: in the step (5), the slasher is a Jintian ju slasher.
5. The design and weaving method of the surface-inside layer-changing super soft multilayer fabric according to claim 1 or 4 is characterized in that: in the step (5), the unwinding tension of the upper surface layer yarn and the lower surface layer yarn is 30N, the feeding tension is-0.3/-0.3, the tension in a wet area is 0-0.3/0-0.3, the winding tension is 150N, the vehicle speed is less than or equal to 45 m/min, the main grouting force is 2N, the pre-grouting force is 13N, the solid content of the slurry is 11%, the viscosity is 10S, the temperature of a slurry tank is 90 ℃, and the main drying temperature is 80 ℃; the unwinding tension of the middle layer is 40N, the feeding tension is-0.4/-0.4, the tension in a wet area is 0-0.4/0-0.4, the coiling tension is 120N, the vehicle speed is less than or equal to 40 m/min, the main grouting force is 3N, the pre-grouting force is 15N, the solid content of the grout is 12%, the viscosity is 11S, the temperature of a grout tank is 95 ℃, and the main drying temperature is 85 ℃; the expansion reed has 850 reed dents, 37 reed dents are left unused on the left side, 38 reed dents are left unused on the right side, the first upper layer warp yarn is swung from the 44 th reed dent on the left side, then the middle layer warp yarn is swung at 1 reed dent, 4 swing warp yarns are separated, and the lower layer warp yarn is swung at 1 reed dent again, so that the cycle is realized.
6. The design and weaving method of the surface-inside layer-changing super soft multilayer fabric according to claim 1 is characterized in that: in the step (6), a Bijianuo rapier loom is used for weaving, and double weaving shafts are adopted.
7. The design and weaving method of the surface-inside layer-changing super soft multilayer fabric according to claim 1 or 6 is characterized in that: in the step (6), the penetration number of each reed dent is equal to the sum of the arrangement ratios of the upper layer and the lower layer and the middle layer, or integral multiple thereof, the number of warp and weft yarns of the fabric is the integral multiple of the minimum common multiple of the number of the surface, middle and lining weave cycles, the density of finished warp and weft refers to the density of the surface, middle and lining combined together, the height of a back beam of a weaving machine is 2 +/-0.5 mm, the depth of the back beam is 6 +/-0.5 mm, the height of a warp stopping frame is 3-2 grids, the depth of the warp stopping frame is-2 to-3 grids, the upper shaft tension is 2800N to 3000N, the lower shaft tension is 3500N to 4000N, the opening time is 331 to 321 degrees, the total number of warp yarns is 9000 to 00, a reed below 60/inch is used, the reed width of an upper machine is 174 to 180cm, the drafting of left and right side weaves by adopting a 12-time 2-piece heald frames with 6-two-warp cycles, the upper layer weave texture of the fabric is adopted by a cloth grain nail-row method, the upper layer weave of the surface weave 1, and when weaving the first weft, warp floating points of the surface layer and the inner layer are woven, namely the upper layer surface layer is the upper layer; when weaving the second weft, weaving all surface layer warp yarns, forming a middle layer of the cloth by weaving the weft yarns in the middle layer, and weaving two wefts when the middle layer is two layers; when weaving the third or the fourth weft, lifting all warp floating points of the surface layer warp and the inner layer, weaving the weft to form the lower layer surface weft of the cloth, changing another kind of organization electronic card by the same method according to N times of the circulating layer number, at the moment, changing another kind of organization to be interwoven with the lower layer organization, namely the upper layer surface organization 2, realizing the floating length alternate change and the regular change of the upper layer plain weave and the lower layer weave of the warp and weft and other organizations through the matching of drafting circulation and drafting circulation, and finally manufacturing the transverse super-soft fabric with the two kinds of organizations with different surface and inner layers alternating with each other and different front and back.
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CN115627575A (en) * 2022-10-20 2023-01-20 山东南山智尚科技股份有限公司 Three-layer windproof warm-keeping antistatic worsted fabric and preparation method thereof

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