CN107142587A - The production technology that layer takes fabric is changed in a kind of double-deck table of high-grade comfortable - Google Patents
The production technology that layer takes fabric is changed in a kind of double-deck table of high-grade comfortable Download PDFInfo
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- CN107142587A CN107142587A CN201710380163.0A CN201710380163A CN107142587A CN 107142587 A CN107142587 A CN 107142587A CN 201710380163 A CN201710380163 A CN 201710380163A CN 107142587 A CN107142587 A CN 107142587A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
Abstract
The invention discloses the production technology that layer takes fabric is changed in a kind of double-deck table of high-grade comfortable, comprise the following steps：(1) winding process；(2) whole sizing process；(3) technique is passed；(4) weaving process.The present invention takes fabric to change layer in the double-deck table of production high-grade comfortable, winding procedure using " medium velocity, drop filoplume, miscellaneous except tying " technological principle；In production technology of the whole slurry process using " middle speed, middle tension force, three uniform, small elongation, drop filoplume, take into account to be impregnated with and be coated to and prevent "；In weaving using the technological principle of " middle tension force, middle speed, early opening, the high back rest ".By optimizing each operation parameter, the quality level of the product is increased substantially, and whole axial ratio of having starched reaches more than 95%, when Stoppage rate is 1.87/platform, and when warp stops rate is 0.58/platform, weaving efficiency is 87.3%.The first-class rate of lower machine brings up to 70%, and storage top-quality product rate is up to more than 96%.
Description
Technical field
The invention belongs to fabric weaving field, and in particular to change the life that layer takes fabric in a kind of double-deck table of high-grade comfortable
Production. art.
Background technology
With developing rapidly for social economy, variation, personalization is presented to the demand of textile in consumer, how to adapt to
Social development and consumer demand are that textile enterprise must innovative design, polynary utilization fabric tissue, collocation of colour, new original
Material, new technology, new technology etc., develop the product of consumers, and enterprise product proposes shelves upgrading.The present invention is used
14.7tex aloes modified viscose fiber/cotton (50/50) scribbled is raw material, and design produces exchangeable cloth in double-deck table, should
Fabric collocation of colour rationally, can be widely applied in terms of clothes, aviation interior trim.
The content of the invention
Goal of the invention：In order to solve the deficiencies in the prior art, the invention provides changed in a kind of double-deck table of high-grade comfortable
Layer takes the production technology of fabric.
Technical scheme：The production technology that layer takes fabric is changed in a kind of double-deck table of high-grade comfortable, is comprised the following steps：
(1) winding process：
Carry out configuring card type module tensioner in winder, the bobbin-winding machine using village field No.21C automatic winders, and
Make the device of the filoplume reduction of yarn containing a kind of utilization air；When producing Z twist yarns, PZ is set to spray on the path of unwinding yarn
Mouth, the air sprayed by PZ nozzles produces swirling eddy, makes yarn formation air ring, and centered on PZ nozzles, bottom backtwisting,
Top adds the twist, and PZ nozzles play scroll tube；Yarn interior is removed by the collective effect of bottom backtwisting and air-flow to press from both sides
Debris and chopped fiber, then yarn outer layer long fibre is twisted into yarn body by top added twist, it is finally reached reduction filoplume and miscellaneous
The effect of defect；Winder speed is 1200m/min, and influence of winding tension is adjusted according to rolling density, while keeping tube forming good
Good, influence of winding tension is set to 15g, and Winding Density of Cheese is 0.44g/cm3；Wherein, the main Clearing Processing parameter of electronic yarn clearer
It is as follows：Yarn linear density is that 14.7tex, cotton knot N are that 250%, short slub S is that 150%, 2.0cm, long slubbing L are 30%,
30cm, long details T are -20%, 30cm；
(2) whole sizing process：
Warping and sizing are carried out using ZLGA801 type slittings sizing warper, cotton and aloe fibre contain substantial amounts of hydroxyl
Base, according to " similar compatibility " principle, the main slurries of two kinds of fibers uses TB225 converted starches, 60kg, PVA205MB 15kg,
Propylene class CD 5kg, grease 2kg；Radical 80 is often spent, is spent per twisted flower number 10, every twisted warp number 800, warping hank number 9 is twisted, the
One twisted warp 840, the second-eight twisted warp 800, the 9th twisted warp 320, first twists strip width for 21.12cm, the
Two-eight strip widths are 20.12cm, and Article 9 bandwidth is 8.05cm；Speed 70m/min, 96 DEG C of slurry groove temperature, the rate of sizing
14%, regain 9%, elongation 1.7%, slurries solid content 10%, slurry viscosity 7.8s is close to bobbin cradle squeezing roller air pressure
0.50MPa, by drying room squeezing roller air pressure 0.25MPa, beaming speed 200m/min；
In whole slurry process, it is ensured that warp beam disc end face is vertical, expansion reed arrangement is uniform；To be checked during production tension pulley,
The operational situation of the mechanisms such as guide porcelain plate, squeezing roller, sizing roller, drying cylinder, expansion reed；Side yarn tension is increased during production；Strict control
Solid content processed, viscosity, pH value grind slurries quality, strictly control the rate of sizing, regain, elongation, good axial ratio, after testing, and sizing increases
Strong rate is 26.1%, and it is 37.5%, filoplume loss late 80.4% to subtract the rate of stretching；
(3) technique is passed：
Upper machine reed width 165.47cm, 101 teeth of porter/10cm penetrate the table of 4, i.e., 2 per reed through penetrating 1 with 2 back warps
Dent, often spends several 20 teeth of dent, the tooth of full width 1690；Heald frame page 10, the 1st, the heald frames of page 2 wear selvedge, ground tissue Drafting Method for point
Method is worn in area, and table warp is worn in proparea, and back warp is worn in back zone.Menopause tablet wears method using 11,22,33,44,55,66；
(4) weaving process：
Weaving uses JAT710 air-jet loom weavings, and warp tension is set to 2000N, table organization and inner is organized as plain weave group
Knit, appropriate using early opening, in favor of urgent weft yarn, opening time is 290 °, and speed is 650r/min；Main burner opening and closing time
For 70 ° -190 °, first group of pilot jet opening and closing time is 70 ° -120 °, and second group of pilot jet opening and closing time is 90 ° -140 °,
3rd group of pilot jet opening and closing time is 120 ° -170 °, and the 4th group of pilot jet opening and closing time is 150 ° -210 °, and the 5th group auxiliary
It is 170 ° -250 ° to help nozzle opening and closing time, and the 6th group of pilot jet opening and closing time is 190 ° -280 °, and the 7th group of pilot jet is opened
It is 210 ° -300 ° to close the time, and main burner pressure is 0.25MPa, and pilot jet pressure is 0.27MPa；Back rest high and low position is adjusted
Whole is 1；
Workshop moisture temperature is controlled in weaving, is strongly reduced after preventing aloe modified viscose fiber moisture absorption, workshop temperature 24-
26 DEG C, relative humidity 60-65%.
It is used as optimization：Article specifications design is as follows：Fabric width is 147cm, and fabric breadth is 157.2cm, total warp
Radical 6760, wherein Side End Number 40 × 2, finished product weft density are respectively 460/10cm and 320/10cm, fabric warp
Filling density is respectively 430/10cm and 315/10cm, and full width spends number 84 to spend, table warp：Back warp=outer weft：Back weft=1:1, table group
Knit and use plain weave with inner tissue, selvage weave is plain weave；It is 14.7tex aloes modified viscose fiber/cotton through weft yarn
(50/50) mixed yarn.
It is used as optimization：Fabric color matching is as follows：
Warp Tension Test：White 9, light blue 7, white 9, rufous 7, white 9, brown 7, white 9, light blue 7, white 9,
Blueness 7.Wherein white 45, light blue 14, rufous 7, brown 7, blueness 7 a, flower amounts to 80, often spends width
17.39mm, often spends Weaving Cycle 2；
Weft yarn arrangement：White 9, light blue 7, white 9, rufous 7, white 9, brown 7, white 9, light blue 7, white 9,
Blueness 7.Wherein white 45, light blue 14, rufous 7, brown 7, blueness 7 a, flower amounts to 80, often spends width
25mm, often spends Weaving Cycle 2.
Beneficial effect：The present invention increases substantially the quality level of the product by optimizing each operation parameter, whole to starch
Axial ratio reaches more than 95%, when Stoppage rate is 1.87/platform, and when warp stops rate is 0.58/platform, weaving efficiency is
87.3%.The first-class rate of lower machine brings up to 70%, and storage top-quality product rate is up to more than 96%.Winding procedure is using " medium velocity, drop hair
Plumage, except tie it is miscellaneous " technological principle, rationally to design Clearing Processing parameter so that yarn can meet the production of high-grade shirt fabrics
Need；In whole slurry process, using the life of " middle speed, middle tension force, three uniform, small elongations, drop filoplume, take into account to be impregnated with and be coated to and prevent "
Production. art.Note controlling tension force, check yarn path, it is ensured that passage is smooth, reduce filoplume and improved axial ratio；Will in weaving
Strict control workshop moisture temperature, prevents yarn moisture absorption；In weaving using the work of " middle tension force, middle speed, early opening, the high back rest "
Skill principle, to improve weaving efficiency and First Grade Percentage Before Cloth Repairing；Strengthen the management of each operation, strengthen operation index, to improve product
Quality.
Through broadwise respectively to add white yarn and light blue yarn as dominant hue in the present invention, with rufous, brown and indigo plant
Color is collocation color, is being equipped with fabric tissue, in the alternate square network of fabric face formation size lattice, adds the vertical of fabric
Body-sensing.The tissue along the position that table, back warp weft yarn are exchanged at woven designs profile, while by two-layer fabric connect into one it is whole
Body, while heat retention of the fabric is increased, after color matching design, has woven bright and colourful take or drapery.
Brief description of the drawings
Fig. 1 is the fabric organization chart of the present invention.
Embodiment
The technical scheme in the embodiment of the present invention will be clearly and completely described below, so that the technology of this area
Personnel can be better understood from advantages and features of the invention, so as to make apparent boundary to protection scope of the present invention
It is fixed.Embodiment described in the invention is only a part of embodiment of the invention, rather than whole embodiments, based on the present invention
In embodiment, the every other implementation that those of ordinary skill in the art are obtained on the premise of creative work is not made
Example, belongs to the scope of protection of the invention.
Specific embodiment
1 product design
1.1 fabric specifications are designed
Trimmed size design is as follows：Fabric width is 147cm, and fabric breadth is 157.2cm, total quantity of warps 6760, its
Middle Side End Number 40 × 2, finished product weft density is respectively 460/10cm and 320/10cm, and fabric weft density is respectively 430
Root/10cm and 315/10cm, full width spends number 84 to spend, table warp：Back warp=outer weft：Back weft=1:1, table organization and inner tissue are adopted
With plain weave, selvage weave is plain weave, fabric tissue fabric organization chart as shown in Figure 1, wherein, ■-table with outer weft through intersecting
Through interlacing point；×-back warp intersect with back weft through interlacing point；The latitude interlacing point of -warp thread and weft yarn cross；Zero-nexine
Top layer warp thread is all lifted when weft yarn is put into.It is 14.7tex aloes modified viscose fiber/cotton (50/50) mixed yarn through weft yarn,
Mixed yarn single thread fracture strength 12.2cN/tex, the single thread force coefficient of variation (CV) 5.0%, strip dry uniformity variant coefficient
(CV) 12.2%, line density deviation ratio+0.8%, 2/km of details (- 50%), 30/km of slubbing (+50%), cotton knot (+
200%) 61/km.
1.2 Fabric Styles and feature design
It is collocation with rufous, brown and blueness through broadwise respectively to add white yarn and light blue yarn as dominant hue
Color, is being equipped with fabric tissue, in the alternate square network of fabric face formation size lattice, adds the third dimension of fabric.Should
Exchange table, the position of back warp weft yarn along woven designs profile are organized, while two-layer fabric is connected into an entirety, in increase
While heat retention of the fabric, after color matching design, bright and colourful take or drapery has been woven.
The color matching design of 1.3 fabrics
Warp Tension Test：White 9, light blue 7, white 9, rufous 7, white 9, brown 7, white 9, light blue 7, white 9,
Blueness 7.Wherein white 45, light blue 14, rufous 7, brown 7, blueness 7 a, flower amounts to 80, often spends width
17.39mm, often spends Weaving Cycle 2.
Weft yarn arrangement：White 9, light blue 7, white 9, rufous 7, white 9, brown 7, white 9, light blue 7, white 9,
Blueness 7.Wherein white 45, light blue 14, rufous 7, brown 7, blueness 7 a, flower amounts to 80, often spends width
25mm, often spends Weaving Cycle 2.
2 Weaving prepartion process key technologies
2.1 winding process
Winder is carried out using village field No.21C automatic winders, machine configuration card type module tensioner (containing Perla-
A), Perla-A is a kind of device for the filoplume reduction that utilization air makes yarn.When producing Z twist yarns, in the path of unwinding yarn
Upper setting PZ nozzles, the air sprayed by PZ nozzles produces swirling eddy, makes yarn formation air ring, and using PZ nozzles in
The heart, bottom backtwisting, top add the twist, and now PZ nozzles play scroll tube.Pass through bottom backtwisting and the common work of air-flow
Yarn outer layer long fibre is set to be twisted into yarn body with removing yarn interior field trash and chopped fiber, then by top added twist, finally
Reach the effect for reducing filoplume and miscellaneous defect.Winder speed is 1200m/min, and influence of winding tension is typically adjusted according to rolling density
Section, while tube forming should be kept good, influence of winding tension is set to 15g.Winding Density of Cheese is 0.44g/cm3.Due to production
Be high-grade fabric, it is desirable to yarn evenness will get well, therefore require higher in terms of Clearing Processing, be shown in Table 1 electronics clear
Shown in the main Clearing Processing parameter list of yarn device.
The main Clearing Processing parameter of the electronic yarn clearer of table 1
2.2 whole sizing process
Warping and sizing are carried out using ZLGA801 type slittings sizing warper.Because cotton and aloe fibre also have largely
Hydroxyl, according to " similar compatibility " principle, the main slurry of two kinds of fibers uses TB225 converted starches, 60kg, PVA205MB
15kg, CD (propylene class) 5kg, grease 2kg.Radical 80 is often spent, is spent per twisted flower number 10, every twisted warp number 800, warping hank number
9 twist, the first twisted warp 840, the second-eight twisted warp 800, the 9th twisted warp 320, and the first strand strip width is
21.12cm, the second-eight strip width is 20.12cm, and Article 9 bandwidth is 8.05cm.Speed 70m/min, slurry groove temperature 96
DEG C, the rate of sizing 14%, regain 9%, elongation 1.7%, slurries solid content 10%, slurry viscosity 7.8s, close to bobbin cradle pressure
It is 0.50MPa to starch roller air pressure, by drying room squeezing roller air pressure 0.25MPa, beaming speed 200m/min.
In whole slurry process, it is to be ensured that warp beam disc end face is vertical, expansion reed arranges uniformly to ensure that warp thread is arranged during production
Row are uniform, warp beam edge is neither too hard, nor too soft, prevents beam of a loom plate crude；To be checked during production tension pulley, guide porcelain plate, squeezing roller,
The operational situation of the mechanisms such as sizing roller, drying cylinder, expansion reed, it is ensured that the quality of production；Yarn " three is uniform " during production；Increased during production
Side yarn tension, prevents from producing slack list in weaving process；The grind slurries qualities such as strict control solid content, viscosity, pH value, strict control
The rate of sizing, regain, elongation, good axial ratio, to ensure to obtain good starch finishing effect, after testing, sizing enhancing rate is
26.1%, it is 37.5%, filoplume loss late 80.4% to subtract the rate of stretching.
2.3 pass technique
Upper machine reed width 165.47cm, 101 teeth of porter/10cm penetrate the table of 4, i.e., 2 per reed through penetrating 1 with 2 back warps
Dent, often spends several 20 teeth of dent, the tooth of full width 1690.Heald frame page 10, the 1st, the heald frames of page 2 wear selvedge, ground tissue Drafting Method for point
Method is worn in area, and table warp is worn in proparea, and back warp is worn in back zone.Menopause tablet wears method using 11,22,33,44,55,66, with solve weaving pilled-in selvedge,
The problem of colorful clothes is gathered at cut edge and menopause tablet.
3 weaving process key technologies
To improve product quality, weaving uses JAT710 air-jet loom weavings.Because this product is through close larger, for prevent through
Yarn is inter-adhesive, suitably increases warp tension, and warp tension is set to 2000N, table organization and it is inner be organized as plain weave, suitably
Using early opening, in favor of urgent weft yarn, opening time is 290 °.The operation level of spinner is wanted simultaneously, prevents from stopping in processing
Warp thread is stirred during car, fabric defect is caused, product quality is reduced.Speed is properly increased, speed is 650r/min, because weft yarn is used
Four kinds of colors, in production weft yarn rest on main burner time it is longer, it is easier to be dispelled, cause Stoppage.Main jet
Mouth opening and closing time is 70 ° -190 °, and first group of pilot jet opening and closing time is 70 ° -120 °, second group of pilot jet opening and closing time
For 90 ° -140 °, the 3rd group of pilot jet opening and closing time is 120 ° -170 °, the 4th group of pilot jet opening and closing time be 150 ° -
210 °, the 5th group of pilot jet opening and closing time is 170 ° -250 °, and the 6th group of pilot jet opening and closing time is 190 ° -280 °, the 7th
Group pilot jet opening and closing time is 210 ° -300 °, and main burner pressure is 0.25MPa, and pilot jet pressure is 0.27MPa.To make
Cloth cover is plentiful neat and well spaced, reduces the fault such as open reed and bar shadow, improves the presentation quality of fabric, back rest high and low position is adjusted into 1.Through
Statistics, when Stoppage rate is 1.87/platform, when warp stops rate is 0.58/platform, weaving efficiency is 87.3%.
Workshop moisture temperature is controlled in weaving, is strongly reduced after preventing aloe modified viscose fiber moisture absorption, workshop temperature
24-26 DEG C, relative humidity 60-65%；Strengthening device checks that the mainly inspection of wefting insertion passage prevents foreign matter from stopping up wefting insertion and leading to
Road；Beam of a loom is wrapped with cloth, is prevented in greasy dirt and foreign substance pollution beam of a loom.
The present invention is by optimizing each operation parameter, and the quality level of the product is increased substantially, and whole axial ratio of having starched reaches
More than 95%, when Stoppage rate is 1.87/platform, when warp stops rate is 0.58/platform, weaving efficiency is 87.3%.Under
Machine first-class rate brings up to 70%, and storage top-quality product rate is up to more than 96%.Winding procedure using " medium velocity, drop filoplume, except knot
It is miscellaneous " technological principle, rationally to design Clearing Processing parameter so that yarn can meet the production needs of high-grade shirt fabrics；
Whole slurry process, using the production technology of " middle speed, middle tension force, three uniform, small elongation, drop filoplume, take into account to be impregnated with and be coated to and prevent ".
Note controlling tension force, check yarn path, it is ensured that passage is smooth, reduce filoplume and improved axial ratio；Strictly to be controlled in weaving
Workshop moisture temperature processed, prevents yarn moisture absorption；Technique in weaving using " middle tension force, middle speed, early opening, the high back rest " is former
Then, to improve weaving efficiency and First Grade Percentage Before Cloth Repairing；Strengthen the management of each operation, strengthen operation index, to improve product quality.
Claims (3)
1. change the production technology that layer takes fabric in a kind of double-deck table of high-grade comfortable, it is characterised in that：Comprise the following steps：
(1) winding process：
Carry out configuring card type module tensioner in winder, the bobbin-winding machine using village field No.21C automatic winders, and containing one
Plant the device for the filoplume reduction for making yarn using air；When producing Z twist yarns, PZ nozzles are set on the path of unwinding yarn, led to
The air for crossing the ejection of PZ nozzles produces swirling eddy, makes yarn formation air ring, and centered on PZ nozzles, bottom backtwisting, top
The additional twist, PZ nozzles play scroll tube；Yarn interior field trash is removed by the collective effect of bottom backtwisting and air-flow
And chopped fiber, then yarn outer layer long fibre is twisted into yarn body by top added twist, be finally reached and reduce filoplume and miscellaneous defect
Effect；Winder speed is 1200m/min, and influence of winding tension is adjusted according to rolling density, while keep tube forming good, network
Cylinder tension force is set to 15g, and Winding Density of Cheese is 0.44g/cm3；Wherein, the main Clearing Processing parameter of electronic yarn clearer is as follows：
Yarn linear density is that 14.7tex, cotton knot N are that 250%, short slub S is 150%, 2.0cm, long slubbing L thin for 30%, 30cm, length
Section T is -20%, 30cm；
(2) whole sizing process：
Warping and sizing are carried out using ZLGA801 type slittings sizing warper, cotton and aloe fibre contain substantial amounts of hydroxyl, root
According to " similar compatibility " principle, the main slurry of two kinds of fibers uses TB225 converted starches, 60kg, PVA205MB 15kg, propylene
Class CD 5kg, grease 2kg；Radical 80 is often spent, is spent per twisted flower number 10, every twisted warp number 800, warping hank number 9 is twisted, and first twists
840, warp thread, the second-eight twisted warp 800, the 9th twisted warp 320, first twists strip width for 21.12cm, and second-eight
Strip width is 20.12cm, and Article 9 bandwidth is 8.05cm；Speed 70m/min, 96 DEG C of slurry groove temperature, the rate of sizing 14% is returned
Damp rate 9%, elongation 1.7%, slurries solid content 10%, slurry viscosity 7.8s is close to bobbin cradle squeezing roller air pressure
0.50MPa, by drying room squeezing roller air pressure 0.25MPa, beaming speed 200m/min；
In whole slurry process, it is ensured that warp beam disc end face is vertical, expansion reed arrangement is uniform；Tension pulley, guide are checked during production
The operational situation of the mechanisms such as porcelain plate, squeezing roller, sizing roller, drying cylinder, expansion reed；Side yarn tension is increased during production；Strict control contains
Gu rate, viscosity, pH value grind slurries quality, strictly control the rate of sizing, regain, elongation, good axial ratio, after testing, sizing enhancing rate
For 26.1%, it is 37.5%, filoplume loss late 80.4% to subtract the rate of stretching；
(3) technique is passed：
Upper machine reed width 165.47cm, 101 teeth of porter/10cm penetrate the table of 4, i.e., 2 per reed through penetrating 1 reed with 2 back warps
Tooth, often spends several 20 teeth of dent, the tooth of full width 1690；Heald frame page 10, the 1st, the heald frames of page 2 wear selvedge, ground tissue Drafting Method is subregion
Method is worn, table warp is worn in proparea, and back warp is worn in back zone.Menopause tablet wears method using 11,22,33,44,55,66；
(4) weaving process：
Weaving uses JAT710 air-jet loom weavings, and warp tension is set to 2000N, table organization and it is inner be organized as plain weave,
Appropriate to be open using early, in favor of urgent weft yarn, opening time is 290 °, and speed is 650r/min；Main burner opening and closing time is
70 ° -190 °, first group of pilot jet opening and closing time is 70 ° -120 °, and second group of pilot jet opening and closing time is 90 ° -140 °, the
Three groups of pilot jet opening and closing times are 120 ° -170 °, and the 4th group of pilot jet opening and closing time is 150 ° -210 °, the 5th group of auxiliary
Nozzle opening and closing time is 170 ° -250 °, and the 6th group of pilot jet opening and closing time is 190 ° -280 °, and the 7th group of pilot jet is opened and closed
Time is 210 ° -300 °, and main burner pressure is 0.25MPa, and pilot jet pressure is 0.27MPa；Back rest high and low position is adjusted
For 1；
Workshop moisture temperature is controlled in weaving, is strongly reduced after preventing aloe modified viscose fiber moisture absorption, workshop temperature 24-26
DEG C, relative humidity 60-65%.
2. change the production technology that layer takes fabric in the double-deck table of high-grade comfortable according to claim 1, it is characterised in that：
Article specifications design is as follows：Fabric width is 147cm, and fabric breadth is 157.2cm, wherein total quantity of warps 6760, side
Yarn radical 40 × 2, finished product weft density is respectively 460/10cm and 320/10cm, and fabric weft density is respectively 430/
10cm and 315/10cm, full width spends number 84 to spend, table warp：Back warp=outer weft：Back weft=1:1, table organization and inner tissue are used
Plain weave, selvage weave is plain weave；It is 14.7tex aloes modified viscose fiber/cotton (50/50) mixed yarn through weft yarn.
3. change the production technology that layer takes fabric in the double-deck table of high-grade comfortable according to claim 1, it is characterised in that：
Fabric color matching is as follows：
Warp Tension Test：White 9, light blue 7, white 9, rufous 7, white 9, brown 7, white 9, light blue 7, white 9, blueness
7.Wherein white 45, light blue 14, rufous 7, brown 7, blueness 7 a, flower amounts to 80, often spends width
17.39mm, often spends Weaving Cycle 2；
Weft yarn arrangement：White 9, light blue 7, white 9, rufous 7, white 9, brown 7, white 9, light blue 7, white 9, blueness
7.Wherein white 45, light blue 14, rufous 7, brown 7, blueness 7 a, flower amounts to 80, often spends width
25mm, often spends Weaving Cycle 2.
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