CN110592768B - Integrally woven down quilt cover and weaving method thereof - Google Patents
Integrally woven down quilt cover and weaving method thereof Download PDFInfo
- Publication number
- CN110592768B CN110592768B CN201910944222.1A CN201910944222A CN110592768B CN 110592768 B CN110592768 B CN 110592768B CN 201910944222 A CN201910944222 A CN 201910944222A CN 110592768 B CN110592768 B CN 110592768B
- Authority
- CN
- China
- Prior art keywords
- layer
- quilt cover
- weaving
- warp
- down quilt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000009941 weaving Methods 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 33
- 239000010410 layer Substances 0.000 claims abstract description 102
- 239000004744 fabric Substances 0.000 claims abstract description 69
- 239000002344 surface layer Substances 0.000 claims abstract description 34
- 239000002356 single layer Substances 0.000 claims abstract description 16
- 238000013461 design Methods 0.000 claims description 29
- 238000012545 processing Methods 0.000 claims description 20
- 235000014676 Phragmites communis Nutrition 0.000 claims description 6
- 238000004043 dyeing Methods 0.000 claims description 5
- 210000001503 joint Anatomy 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 23
- 230000000694 effects Effects 0.000 abstract description 14
- 230000035515 penetration Effects 0.000 abstract description 5
- 238000004891 communication Methods 0.000 abstract description 4
- 238000011112 process operation Methods 0.000 abstract description 4
- 239000004753 textile Substances 0.000 abstract description 4
- 238000000926 separation method Methods 0.000 abstract description 3
- 210000001519 tissue Anatomy 0.000 description 28
- 230000008569 process Effects 0.000 description 15
- 238000005520 cutting process Methods 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 7
- 238000009958 sewing Methods 0.000 description 5
- 230000008520 organization Effects 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 210000000988 bone and bone Anatomy 0.000 description 2
- 238000009960 carding Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000009999 singeing Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/02—Bed linen; Blankets; Counterpanes
- A47G9/0207—Blankets; Duvets
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0017—Woven household fabrics
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D3/00—Woven fabrics characterised by their shape
- D03D3/08—Arched, corrugated, or like fabrics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/06—Bed linen
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention relates to the technical field of home textile manufacturing, in particular to an integrally woven down quilt cover and a weaving method thereof. The edge of the down quilt shell is of a single-layer structure, the inside of the down quilt shell is divided into a plurality of down filling areas, the down filling areas are formed by surface layer tissues and bottom layer tissues through surface and inner layer replacement, and down filling holes are formed in the down filling areas. The edge of the quilt cover is designed into a single-layer structure, so that the effect of jointing the surface layer and the bottom layer on the edge of the quilt cover is achieved; the inside adopts a woven surface-inner layer-changing fabric structure to achieve the joint of the surface layer and the bottom layer, realize the separation between the designed down filling areas and achieve the effect of integrally weaving and plane forming; the binding structure is adopted at the edge of the outer and inner layer exchange, so that the problem of down penetration caused by too large gaps at the outer and inner layer exchange part is solved; the combination part of each down filling area is used for realizing the non-layer replacement and non-combination of the surface layer and the bottom layer in a non-binding layer replacement mode, so that the communication between different areas is realized, and the down filling holes are formed to realize the process operation of the later down filling.
Description
Technical Field
The invention relates to the technical field of home textile manufacturing, in particular to an integrally woven down quilt cover and a weaving method thereof.
Background
The one-time weaving molding technique is a technique that allows the finished product to be produced directly from the machine in a three-dimensional, complete, molded structure. At present, the one-time weaving forming technology is applied to the field of knitting, and is widely applied to the fields of socks, plastic underwear, professional sports apparel and the like. The technology omits the working procedures of cutting, splicing and sewing which consume labor and time in the manufacturing link of the finished product, and directly weaves the ready-made clothes.
The existing down quilt cover production and manufacturing links have the defects of multiple procedures, long flow and complex procedures, particularly products with vertical lining box-shaped structures, the processing technology is to firstly design and manufacture or purchase down-proof fabrics according to the product design scheme, then cut and lock the fabrics, respectively stitch and stitch the two layers of fabrics, and then butt-stitch the vertical lining to form the box-shaped structures, so that the time and labor are consumed, the manufacturing difficulty is high, especially the box-shaped structures of some products are formed by splicing the singly cut fabrics, the cloth cutting and splicing difficulty is high, the process requirement is high, the cloth waste is high, and the existing down quilt cover processing technology consumes a great deal of manpower due to the limitation of traditional operation and processing modes such as cutting, splicing and sewing, the labor cost is the second great cost of textile home textile industry, and the problem of labor tension is commonly existing in down quilt manufacturing enterprises.
The one-step weaving forming in the knitting field is completely different from the production of the down quilt shell in equipment and technology, so that the one-step weaving forming has no reference at all and cannot be directly applied to the production of the down quilt shell.
CN107740215a discloses a one-step weaving-forming down feather quilt cover and a production method thereof. The down quilt cover is characterized in that a fabric tissue structure is designed into a single-layer tissue at the edge position according to the design size of the quilt cover, a cutting line is reserved, a plurality of three-dimensional box-shaped structures divided by vertical liners are arranged in the down quilt cover, the down quilt cover is manufactured by one-step weaving through existing weaving equipment, and a down quilt cover product with good molding and stable structure is obtained through one-piece cutting. The method has the advantages that the number of weaving layers is large due to the integral structure of the upper layer, the lower layer and the separation vertical lining, the weaving implementation of the longitudinal vertical lining has strict requirements on the fabric structure and warp beam warp feeding, and the production equipment and the production condition are greatly limited by adopting a multi-warp beam and different-length warp feeding mode, so that the production is inconvenient.
In view of this, the present invention has been made.
Disclosure of Invention
A first object of the present invention is to provide an integrally woven down quilt cover that addresses the above-identified deficiencies.
The second aim of the invention is to provide the weaving method of the integrally woven down quilt cover, which can realize single warp beam warp let-off, and is simpler in tissue design and more convenient for production equipment and actual processing.
In order to achieve the first object of the present invention, the present invention adopts the following technical scheme:
the down quilt is characterized in that the down quilt shell is integrally woven and formed, wherein the edge of the down quilt shell is of a single-layer structure, the inside of the down quilt shell is divided into a plurality of down filling areas, the down filling areas are formed by surface layer tissues and bottom layer tissues through surface-to-inner layer exchange, and down filling holes are formed in the down filling areas.
According to the integrally woven down quilt cover, the fabric tissue structure of the peripheral edge of the down quilt cover is designed into a single-layer tissue according to the design size of the down quilt cover, so that the effect that the surface layer and the bottom layer are jointed at the edge of the quilt cover is achieved; the inside is divided into a plurality of down filling areas by the double-layer tissue structure design of the surface and the inner layer. The effect of combining the surface layer and the bottom layer is achieved by adopting a surface-to-inner layer changing mode.
Further, the bonding of two adjacent fleece-filled areas uses a fabric structure without a bonding exchange layer.
The two adjacent down filling areas of the integrally woven down quilt shell are connected by adopting the fabric structure without the binding layer, the non-layer replacement and non-connection of the surface layer and the bottom layer are achieved in a non-binding layer replacement mode, the communication between different areas is achieved, and the down filling holes are formed to realize the process operation of later down filling.
Furthermore, the edge positions of the surface and inner exchange layers adopt binding structures.
The double-layer down quilt shell woven by adopting the surface-to-inner layer exchange is characterized in that the surface layer and the bottom layer warp yarns and the surface layer and the bottom layer weft yarns in the tissues at the surface-to-inner layer exchange are respectively exchanged. The surface warp yarns and the surface weft yarns are woven into surface fabric, the bottom warp yarns and the bottom weft yarns are woven into bottom fabric, then the surface fabric and the bottom fabric are subjected to surface-to-back layer exchange, and the surface layer and the bottom fabric exchange positions in the next down filling area, so that two adjacent down filling areas are formed. In the position where the surface layer and bottom layer fabric is changed, the interweaving resistance of warp yarns is large when the surface layer and bottom layer are exchanged, reverse poking is easy to occur when weft yarns are introduced, namely, after the layer is changed, the interweaving resistance is too large to beat the weft yarns due to the interweaving of the surface layer and the bottom layer, a thin gap is formed, a thin path is generated, and down is easy to run out of the gaps after down filling. The invention adopts the binding structure at the edge of the outer and inner layer, and solves the problem of down penetration caused by too large gap at the outer and inner layer exchange part.
Furthermore, the surface and inner basal tissues of the surface and inner layers are plain weave.
Because the compactness of the double-layer fabric is softer than that of the fabric with the same warp and weft density and linear density, the invention adopts the plain weave as the surface and inner base weave so as to improve the body bone of the fabric.
Furthermore, the down filling holes are formed by adopting a mode of no-binding layer replacement at the joint of each down filling area to achieve the aim of no layer replacement and no combination of the surface layer and the bottom layer.
Further, the arrangement ratio of the outside warp and the inside weft of the outside-inside layer is 1:1, the fineness of the warp yarn is 40S, and the fineness of the weft yarn is 40S.
Further, the binding mode of the binding structure is the following.
Further, the single-layer tissue is a square and flat tissue.
Further, the yarn density in the single layer weave is twice the yarn density in the surface layer weave or the bottom layer weave.
In order to achieve the second object of the present invention, the present invention adopts the following technical scheme:
the weaving method comprises shell product design, fabric structure design, upper weaving, dyeing and finishing and finished product processing, wherein in the fabric structure design, the upper weaving amplitude is 245.4cm, the warp fineness is 40S, the weft fineness is 40S, the upper weaving warp density is 284 pieces/inch, the upper weaving weft density is 214 pieces/inch, the reed number is 4 pieces/reed, the lower weaving width is 230cm, the lower weaving warp density is 266 pieces/inch, the lower weaving weft density is 200 pieces/inch, and the weaving shrinkage is 6.7%.
The method can realize single warp beam let-off, and is simpler in organization design and more convenient for production equipment and actual processing.
That is, the parameters of the upper woven fabric designed according to the present invention are shown in the following table:
the invention omits the processing links of cutting, splicing, sewing and the like in the processing process of the existing down quilt cover, improves the specification and quality of products and improves the production efficiency; simultaneously, the design of two weft yarn systems of the surface weft yarn and the bottom weft yarn can be combined with the color of the weft yarn and the weave structure of the fabric to achieve the effect of color change of the surface fabric and the bottom fabric, thereby increasing the aesthetic degree; in addition, the integral plane structure of the down quilt cover fabric achieves the integral weaving and forming effect, and simultaneously omits the complicated multi-beam process in the processing process of the integral weaving and forming three-dimensional structure, and the weaving process is simpler and more convenient and easy to operate.
Compared with the prior art, the invention has the following advantages:
(1) According to the integrally woven down quilt cover, the fabric tissue structure of the peripheral edge of the down quilt cover is designed into a single-layer tissue according to the design size of the down quilt cover, so that the effect that the surface layer and the bottom layer are jointed at the edge of the quilt cover is achieved; the inside of the device is divided into a plurality of down filling areas by a double-layer tissue structure design of surface and inner layer exchange, and the effect of combining the surface layer and the bottom layer is achieved by adopting a surface and inner layer exchange mode;
(2) In order to prevent down penetration caused by too large gaps at the outer and inner layer-changing positions, the edge of the outer and inner layer-changing positions adopts a binding structure, so that the down penetration caused by too large gaps at the outer and inner layer-changing positions is solved;
(3) The joint of each down filling area is free of layer replacement and joint of the surface layer and the bottom layer in a binding-free layer replacement mode, so that the communication between different areas is realized, down filling holes are formed, and the process operation of later down filling is realized;
(4) The invention omits the processing links of cutting, splicing, sewing and the like in the processing process of the existing down quilt cover, improves the specification and quality of products and improves the production efficiency; meanwhile, the method can realize single-beam warp let-off, omits complicated multi-beam process in the processing process of the integrally woven three-dimensional structure, and has simple structure design, simpler weaving process and easy operation.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the structure of an integrally woven molded duvet shell of the present invention;
FIG. 2 is a fabric weave pattern design of an integrally woven molded down quilt cover of the invention;
wherein:
1-surface layer tissue, 2-bottom layer tissue, 3-down filling area and 4-edge position of surface and inner layer.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The longitudinal direction described below is the longitudinal direction of the quilt cover.
As shown in fig. 1, the present embodiment provides an integrally woven down quilt cover, wherein the edge of the down quilt cover is a single-layer structure, the inside of the down quilt cover is divided into a plurality of down filling areas 3, the down filling areas 3 are formed by surface layer structures 1 and bottom layer structures 2 through surface and inner layer replacement, and down filling holes are formed in the down filling areas 3. According to the integrally woven down quilt cover provided by the embodiment, the fabric tissue structure at the peripheral edge position of the quilt cover is designed into a single-layer tissue according to the design size of the down quilt cover, so that the effect that the surface layer and the bottom layer are jointed at the edge of the quilt cover is achieved; the inside of the double-layer structure is divided into a plurality of down filling areas through the double-layer structure design of the surface and the inner layer, and the effect of combining the surface layer and the bottom layer is achieved through the surface and the inner layer changing mode.
As a preferred mode, the single-layer tissue at the edge position of the down quilt shell is a square and flat tissue.
Further, the yarn density in the single layer weave is twice the yarn density in the surface layer weave or the bottom layer weave.
Further, the bonding of two adjacent down-filled regions 3 adopts a fabric structure without a bonding exchange layer. The two adjacent down filling areas of the integrally woven down quilt shell are connected by adopting the fabric structure without the binding layer, and the non-layer replacement and non-connection of the surface layer and the bottom layer are achieved in the mode of the fabric structure without the binding layer replacement, so that the communication between the different areas is achieved, down filling holes are formed, and the process operation of later down filling is achieved.
Further, the edge position 4 of the surface-to-inner layer adopts a binding structure.
The double-layer down quilt shell woven by the surface and the inner layer is generally adopted, and the surface layer and the bottom layer warp yarns and the surface layer and the bottom layer weft yarns in the tissues at the surface and the inner layer are respectively exchanged. The surface warp yarns and the surface weft yarns are woven into surface fabric, the bottom warp yarns and the bottom weft yarns are woven into bottom fabric, then the surface fabric and the bottom fabric are subjected to surface-to-back layer exchange, and the surface layer and the bottom fabric exchange positions in the next down filling area, so that two adjacent down filling areas are formed. In the position where the surface layer and bottom layer fabric is changed, the interweaving resistance of warp yarns is large when the surface layer and bottom layer are exchanged, reverse poking is easy to occur when weft yarns are introduced, namely, after the layer is changed, the interweaving resistance is too large to beat the weft yarns due to the interweaving of the surface layer and the bottom layer, a thin gap is formed, a thin path is generated, and down is easy to run out of the gaps after down filling. The invention adopts the binding structure at the edge position 4 of the outer and inner layer exchange, thereby solving the problem of down penetration caused by too large gap of the outer and inner layer exchange part.
Further, the binding mode of the binding structure is the following.
Furthermore, the surface and inner basal tissues of the surface and inner layers are plain weave. Because the compactness of the double-layer fabric is softer than that of the fabric with the same warp and weft density and linear density, the invention adopts the plain weave as the surface and inner base weave so as to improve the body bone of the fabric.
Furthermore, the down filling holes are formed by adopting a mode of no-binding layer replacement at the joint of each down filling area 3 to achieve the aim of no layer replacement and no combination of the surface layer and the bottom layer.
Further, the arrangement ratio of the outside warp and the inside weft of the outside-inside layer is 1:1, the fineness of the warp yarn is 40S, and the fineness of the weft yarn is 40S.
The down quilt cover is integrally woven and formed, and warp yarns and weft yarns of the cloth of the down quilt cover are all pure cotton natural color yarns of 40 counts of carding. The size of the down quilt cover is about 230cm by 200cm, and the cloth width of the down quilt cover cloth is 90 inches.
The weaving method of the integrally woven down quilt cover comprises the following steps: design of a shell product, design of a fabric weave structure, weaving on a machine, dyeing and finishing and finished product processing. In the fabric structure design, the upper loom amplitude is 245.4cm, the warp fineness is 40S, the weft fineness is 40S, the upper loom warp density is 284 yarns/inch, the upper loom weft density is 214 yarns/inch, the reed number is 4 yarns/reed, the lower loom amplitude is 230cm, the lower loom warp density is 266 yarns/inch, the lower loom weft density is 200 yarns/inch, and the weaving shrinkage is 6.7%.
The method can realize single warp beam warp let-off, and is simpler in organization design and more convenient for production equipment and actual processing.
Specifically, the weaving method of the integrally woven down quilt cover comprises the following steps:
(1) Quilt cover product design
In order to verify the replacement effect of the design and production technology of the integrally woven down quilt cover on the production technology of the existing down quilt cover, the integrally woven down quilt cover is designed into a common specification structure of a common partition down quilt cover, the size of the quilt cover is about 230 multiplied by 200cm, and the number of down filling areas in the down quilt cover is 6 multiplied by 6.
(2) Fabric weave structure design
In order to realize the three-dimensional structure of the down quilt cover shown in fig. 1, the fabric structure of the one-time weaving down quilt cover corresponding to the down filling area is designed into a double-layer structure with the layers replaced on the outer surface and the inner surface, and the edge position is designed into a single-layer structure. The organization chart is shown in fig. 2, in which "■" represents a table organization point,representing the inner tissue points->Representing lifting tissue points, ++>Representing the binding tissue points. Wherein the 1 st action edge bonding position and the rest part of the tissue structure are main body fabric parts. The C, D columns and E, F columns of the main body fabric part achieve the effect of filling the down holes through no layer replacement and no combination, wherein the columns D and E are binding tissue parts, and the columns C and F are transparent down filling hole parts; b3, B6, G3 and G6 are normal exterior-interior separation parts; the rest parts of the main body fabric are surface-to-inner layer-changing joint layers. The fabric parameters are shown in the following table:
(3) Weaving on machine
The total warp count required for weaving the integrally woven down quilt cover is 24088, and warp yarns and weft yarns are all pure cotton natural color yarns of 40 counts of carding, and are integrally beamed, slashed and woven. Aiming at the problems of high weaving tightness and serious friction among warps in the manufacturing process, a process route of high concentration, high pressure and low viscosity is adopted in the process of preparing sizing before weaving, high-performance starch is matched with PVA1799 and PVA205 in sizing, and the sizing is normally driven to keep the speed stable.
The embodiment is produced on a 280-type wide air jet loom, and warp yarns for weaving upper and lower cloth covers are respectively distributed on different heald frames according to the condition that the warp and weft densities of the quality are high and the beating-up is difficult, so that the heights of the heald frames are controlled differently. When the lower cloth cover is woven, three warps are arranged on the shed, one warp is arranged below the shed, the upper warp is easy to relax, and similarly, when the upper cloth cover is woven, the lower warp is easy to relax. In this way, the height of the warp heald frame for weaving the upper cloth cover is reduced, the lower warp is tensioned when the lower cloth cover is woven, the height of the warp heald frame for weaving the lower cloth cover is improved, the upper warp is tensioned when the upper cloth cover is woven, and the position optimization of the back beam and the warp stop frame is matched, so that the fluctuation of the warp tension during each opening is improved.
(5) Dyeing and finishing and processing finished products: the product is a pure white product, and is prepared by singeing, desizing, scouring and bleaching in the dyeing and finishing link, and then tentering and shaping the fabric. In the processing link of the finished product of the quilt cover, the fabric is cut along the cutting line and separated into single quilt cover, and the edge is folded and sewn for the purposes of beautiful and practical product, so that the integrally woven and formed down quilt cover meeting the design requirements can be formed.
The invention omits the processing links of cutting, splicing, sewing and the like in the processing process of the existing down quilt cover, improves the specification and quality of products and improves the production efficiency; simultaneously, the design of two weft yarn systems of the surface weft yarn and the bottom weft yarn can be combined with the color of the weft yarn and the weave structure of the fabric to achieve the effect of color change of the surface fabric and the bottom fabric, thereby increasing the aesthetic degree; in addition, the integral plane structure of the down quilt cover fabric achieves the integral weaving and forming effect, and simultaneously omits the complicated multi-beam process in the processing process of the integral weaving and forming three-dimensional structure, and the weaving process is simpler and more convenient and easy to operate.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The down quilt is characterized in that the edge of the down quilt is a single-layer structure, the inside of the down quilt is divided into a plurality of down filling areas (3), the down filling areas (3) are formed by surface layer tissues (1) and bottom layer tissues (2) through surface and inner layer exchange, and down filling holes are formed in the down filling areas (3); the down filling holes are formed by adopting a mode of no-binding layer replacement at the joint of each down filling area (3) to achieve the purposes of no layer replacement and no combination of the surface layer and the bottom layer; the edge position (4) of the surface and inner layer adopts a binding structure.
2. An integrally woven formed down quilt cover according to claim 1, characterized in that the joining of two adjacent down filled areas (3) is by means of a fabric weave without a binding exchange layer.
3. The integrally woven molded down quilt cover of claim 1, wherein the exterior and interior base weave of the exterior and interior exchange layers is a plain weave.
4. The integrally woven molded down quilt cover of claim 3, wherein the arrangement ratio of the outer and inner warp and weft yarns of the outer and inner exchange layers is 1:1, the fineness of the warp yarn is 40S, and the fineness of the weft yarn is 40S.
5. The integrally woven molded down quilt cover of claim 1, wherein said binding means is a butt joint.
6. The integrally woven molded down quilt cover of any one of claims 1-5, wherein said single layer tissue is a square and flat tissue.
7. The integrally woven molded down quilt cover of claim 6, wherein the single layer weave has a yarn density twice that of the top or bottom layer weave.
8. A method for weaving an integrally woven down quilt cover according to any one of claims 1-7, which comprises the steps of cover product design, fabric weave structure design, upper weaving, dyeing and finishing and finished product processing, and is characterized in that in the fabric weave structure design, the upper weaving amplitude is 245.4cm, the warp fineness is 40S, the weft fineness is 40S, the upper weaving warp density is 284 threads/inch, the upper weaving weft density is 214 threads/inch, the reed number is 4 threads/reed, the lower weaving width is 230cm, the lower weaving warp density is 266 threads/inch, the lower weaving weft density is 200 threads/inch, and the weaving shrinkage is 6.7%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910944222.1A CN110592768B (en) | 2019-09-30 | 2019-09-30 | Integrally woven down quilt cover and weaving method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910944222.1A CN110592768B (en) | 2019-09-30 | 2019-09-30 | Integrally woven down quilt cover and weaving method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110592768A CN110592768A (en) | 2019-12-20 |
| CN110592768B true CN110592768B (en) | 2023-11-10 |
Family
ID=68865543
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910944222.1A Active CN110592768B (en) | 2019-09-30 | 2019-09-30 | Integrally woven down quilt cover and weaving method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110592768B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204483166U (en) * | 2015-03-24 | 2015-07-22 | 巨诚科技集团有限公司 | Anti-chiseling down fabric |
| CN105671726A (en) * | 2016-02-25 | 2016-06-15 | 河南工程学院 | Double-layer lining-free down-proof fabric |
| CN107780021A (en) * | 2016-08-31 | 2018-03-09 | 东丽纤维研究所（中国）有限公司 | A kind of Double-layer down garment fabric |
| CN109371528A (en) * | 2018-12-19 | 2019-02-22 | 杭州鑫马纺织有限公司 | The anti-same organization method of suede seamless double-layer fabric |
| CN109706583A (en) * | 2019-01-11 | 2019-05-03 | 苏州百正纺织有限公司 | A kind of Double-layer eiderdown is by fabric |
-
2019
- 2019-09-30 CN CN201910944222.1A patent/CN110592768B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204483166U (en) * | 2015-03-24 | 2015-07-22 | 巨诚科技集团有限公司 | Anti-chiseling down fabric |
| CN105671726A (en) * | 2016-02-25 | 2016-06-15 | 河南工程学院 | Double-layer lining-free down-proof fabric |
| CN107780021A (en) * | 2016-08-31 | 2018-03-09 | 东丽纤维研究所（中国）有限公司 | A kind of Double-layer down garment fabric |
| CN109371528A (en) * | 2018-12-19 | 2019-02-22 | 杭州鑫马纺织有限公司 | The anti-same organization method of suede seamless double-layer fabric |
| CN109706583A (en) * | 2019-01-11 | 2019-05-03 | 苏州百正纺织有限公司 | A kind of Double-layer eiderdown is by fabric |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110592768A (en) | 2019-12-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107099915B (en) | A kind of double imitative figurative jacquard of latitude and its design producing method | |
| CN101503840A (en) | Three-layered jacquard towel weaving technique thereof | |
| CN202567401U (en) | Down quilt core and quilt | |
| CN105568510B (en) | Layer one side velludo and a method for weaving are changed in a kind of table | |
| CN105002623B (en) | Double cloth with crossed and enclosed structures and weaving method of double cloth | |
| CN107083603B (en) | A kind of fabric and application thereof | |
| CN108796753A (en) | A kind of ready-made clothes fabric and method for weaving from yarn straight forming | |
| CN107740215B (en) | One time weaving can down-filling eiderdown quilt shell and its production method | |
| CN104047093A (en) | Pure copper ammonia fiber high-density imitated silk jacquard plus material and preparing method of pure copper ammonia fiber high-density imitated silk jacquard plus material | |
| CN110592768B (en) | Integrally woven down quilt cover and weaving method thereof | |
| CN208087839U (en) | A kind of fabric with three-dimensional stripe appearance | |
| CN107700024B (en) | Production process of jacquard fabric with flocking and embroidering effects | |
| CN211713320U (en) | Integrally woven down quilt shell | |
| CN108083222A (en) | It is a kind of to fill stereo fabric with grid lining structure | |
| CN207891040U (en) | A kind of fillable stereo fabric with grid lining structure | |
| JP7216415B2 (en) | Futon side material manufacturing method and futon manufacturing method | |
| CN110195281B (en) | Sewing-free process and application | |
| CN208899080U (en) | A kind of ready-made clothes fabric from yarn straight forming | |
| CN107587239B (en) | With the jacquard fabric of flocking and embroidery effect | |
| KR20180012454A (en) | Method for production of weave-quilting fabrics by weaving loom and itself | |
| CN101629345B (en) | One-time molding woven fabric with cutwork appearance and weaving method thereof | |
| JP3232812U (en) | Towels that do not require ear sewing | |
| CN217351690U (en) | Yarn-dyed strip-bottom jean fabric | |
| CN221071794U (en) | Woven fabric with elliptical hole-shaped lines | |
| CN218660846U (en) | Skin-friendly embroidered fabric |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |