CN102743057A - Jacquard towel quilt blanket and production process of jacquard towel blanket - Google Patents
Jacquard towel quilt blanket and production process of jacquard towel blanket Download PDFInfo
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- CN102743057A CN102743057A CN2012102416671A CN201210241667A CN102743057A CN 102743057 A CN102743057 A CN 102743057A CN 2012102416671 A CN2012102416671 A CN 2012102416671A CN 201210241667 A CN201210241667 A CN 201210241667A CN 102743057 A CN102743057 A CN 102743057A
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- jacquard
- towelling coverlet
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Abstract
The invention discloses jacquard towel quilt blanket and a production process of the jacquard towel quilt blanket. The jacquard towel quilt blanket consists of a jacquard towel quilt blanket body and edge cloth, wherein the edge cloth is covered on the two sides or the four sides of the jacquard towel quilt blanket body through sewing, and the front side of the jacquard towel quilt blanket body is a velvet pile surface, the back side is hair ring tissues. The production process of the jacquard towel quilt blanket comprises the technical flow processes of yarn reeling, dyeing, spooling, beaming, denting, weaving, velvet pile forming, post treatment trimming, and box loading and warehouse entering. The jacquard towel quilt blanket also comprises a hand drawing and computer combined jacquard pattern design and jacquard card manufacture process. The advantages of the jacquard towel quilt and the jacquard towel blanket are organically combined, the purposes are wider, the jacquard towel quilt blanket can be used for paving and covering and can be used in four seasons, and satisfied, safe, texture and elegant feeling is provided for people.
Description
Technical field
The present invention relates to a kind of big fancy towelling coverlet blanket, belong to bedding series.
Background technology
Fancy towelling coverlet good permeability on the market, frivolous, be fit to lid, and thin sensation is given in unsuitable shop; Jacquard blanket then is the two-sided wool fabric that abundant lint is all arranged, and is thick and heavy, can spread, and can cover, but gas permeability is poor, thick and heavy, gives dull sensation.When weaving high-grade big fancy towelling coverlet blanket,, when warping process operate, require very strict, difficult more because product requirement is meticulous.
Summary of the invention
Technical problem to be solved by this invention provides a kind of multiduty towelling coverlet blanket and production technology thereof.
For solving this technical problem; The invention provides a kind of big fancy towelling coverlet blanket, be made up of towelling coverlet blanket body and Bian Bu, said limit cloth is coated on the both sides or four limits of said towelling coverlet blanket body through sewing; The front of said towelling coverlet blanket body is a clipping face, and reverse side is a pile stitch.
The specification of said towelling coverlet blanket body is (150 * 200cm or) 185 * 215cm.
Said towelling coverlet blanket body through close be 90/inch, filling density is a 48/inch.
The wool warp of said towelling coverlet blanket body is that 32s/2 low twist strand, body warp are that 32s/2, parallel are the 21s single yarn weaving.
The wool warp of said towelling coverlet blanket body is textile (or a kind of or its mixed yarn of day silk, body warp and weft yarn are a kind of of cotton textiles or polyamide fibre or its mixed yarn).
A kind of production technology of big fancy towelling coverlet blanket; Comprise the technological process of reeled yarn → dyeing → winder → warping → denting → weave → clipping → post processing finishing → dress box warehouse-in, wherein the big ingrain towel loom of weaving process GA798-D type is weaved, and makes colored type according to 2688 lines of electronics halter self configuration are knitting; Wherein looped pile (flower type) part is used several 2256 pins of line pin; Terry height 5:1,48 line pins are respectively used on both sides, satin limit, and 96 pins are respectively used on the plain cloth both sides; Utilize and singly to weave through bistrichiasis, promptly ground warp and hair are through arranging than classifying 1:2 as.The ground warp tissue uses 2/1 variation heavily flat, and wool warp adopts two kinds of dyed yarns alternately, by rising and falling of jacquard pattern control dichromatism yarn.Said clipping operation is used the cutting machines of 2.2m fabric width, and frontal is simultaneously done clipping and handled, and said clipping technological process is: clipping → destarch → oven dry → clipping.
Also comprise the design of the big figured pattern that Freehandhand-drawing combines with computer and the manufacture craft of line version, comprise the big figured pattern of (a) Freehandhand-drawing; (b) be scanned into computer and convert the artistic conception form to, utilize line to knit the big figured pattern that CAD software is depicted the Freehandhand-drawing original text, use shadow weave on big figured pattern, to carry out the shadow luminous point and paint; According to its chiaroscuro effect, to interweave, again to the both sides interlacing point that progressively increases as the shadow line in the hand drawn sketch; Carry out the transition to long floating-point, excessively clocklike excessive from short floating-point to short floating-point by long floating-point; Finish scale afterwards, complete tissue, generate the line version; (3) the line version that generates transmits the electronics halter through USB flash disk input electric cabinet and weaves.
Said dyeing process utilization contains the reactive dye of the active gene that can react with fiber molecule.
Said porter is chosen as No. 56.
Said post processing finishing process behind the machine, at first takes preshrunk softening under product, adopts the durability softening agent to carry out the softening processing of appropriateness, and pH value remains on 8-9%, and next is sewed, edging is repaired.
Beneficial effect: the present invention has organically combined the advantage of fancy towelling coverlet and jacquard blanket, and make big fancy towelling coverlet blanket not only change thin, thick and heavy outward appearance, and make the use approach more extensive, shop, Gai Jieke, the four seasons all can use.Use big jacquard weaving, become big by the circulation of blanket, increased the area of colored type, color is many and enrich; The grace point that adds shadow weave is painted, and the pattern of weaving out is beautiful true to nature, and style is abundant; Superpower third dimension, the outward appearance grace is generous, has soft comfortable, ventilative absorbing sweat, sense of touch is unique, outward appearance flower type is eternal, be prone to washing, easily contained characteristics; Use textile yarn count to weave, make softer, the health care of fabric, give satisfied, safely, be full of texture, noble generous sensation.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Among the figure: 1 looped pile, 2 mattes.
The specific embodiment
Do specific descriptions in the face of the present invention down.
The present invention is made up of towelling coverlet blanket body and Bian Bu, and said limit cloth is coated on the both sides or four limits of said towelling coverlet blanket body through sewing, and the front of said towelling coverlet blanket body is a clipping face 2, and reverse side is a pile stitch 1.
The specification of said towelling coverlet blanket body is (150 * 200cm or 185 * 215cm.
Said towelling coverlet blanket body through close be 90/inch, filling density is a 48/inch.
The wool warp of said towelling coverlet blanket body is that 32s/2 low twist strand, body warp are that 32s/2, parallel are the 21s single yarn weaving.
The wool warp of said towelling coverlet blanket body is a kind of or its mixed yarn textile or day silk, and body warp and weft yarn are a kind of of cotton textiles or polyamide fibre or its mixed yarn.
The technological process of production of the present invention:
Reeled yarn → dyeing → winder → warping → denting → weave → clipping → post processing finishing → dress box warehouse-in.
A. reeled yarn operation
In order to guarantee the quality of product, require to adopt each item performance, index combed yarn preferably, wool warp adopts textile 32s/2 low twist strand, and body warp adopts textile 32s/2, and parallel adopts textile 21s single yarn weaving.
B. dyeing process
Utilization contains the reactive dye of the active gene that can react with fiber molecule; In dyeing course; The active gene of dyestuff and fiber molecule form and combine, make integral body of dyestuff and fiber formation, make that the lining anti-dust performance is good, cleanliness factor is high, wash for a long time and do not fade.Environment protection health and do not injure skin.
C. winding procedure
Use the 1332P bobbin-winding machine, linear velocity is 300m/min;
Dispose rational clearing and space, guarantee good impurity-eliminating effect;
The reasonable disposition weight of tension ring, and then guarantee the good result that bobbin is embarked on journey.
D. warping process
According to fabric through close 90 pieces/inch with 48 pieces/inch of filling densities, confirm that porter is No. 56;
Guarantee the even tension of warping sheet yarn link and the cleaning of whole yarn path;
Scollop, scallop appears in towelling coverlet blanket limit portion when avoiding weaving; Reduce every strand radical, the highest and the minimum two-layer and afterbody of bobbin cradle save need not, reduce bobbin cradle height and front and back tension difference; And be strict with the section warping joining seam and want width consistent, avoid pressing strand and joining seam;
Linear velocity is controlled at 200m/min, and excessive velocities can cause end breakage rate high; Speed is too slow, then can influence efficient.
E. weaving process
Adopt the big ingrain towel loom of GA798-D type, adopt the positive type electronic warp feeding; During last machine knit the bigger warp tension of employing, guarantee that opening is clear;
Control the tension force of yarn well, require to be consistent to little axle tension force from macro-axis, can reduce stops in manufacture process rare latitude phenomenon occurs;
Carry out the isostension shed open, make in each side eye of tow sides the looped pile fluffing evenly, the abundant softness of looped pile, weight meets design standard, institute's jacquard-type, pattern are well-balanced, attractive in appearance;
Make colored type according to 2688 lines of electronics halter self configuration are knitting, wherein looped pile (flower type) part is used several 2256 pins of line pin, terry height 5:1, and 48 line pins are respectively used on both sides, satin limit, and 96 pins are respectively used on the plain cloth both sides; Utilize list to weave through bistrichiasis, promptly ground warp is 1:2 with hair through arranging ratio; The ground warp tissue uses 2/1 variation heavily flat, is three latitude towelling coverlet tissues.Wool warp adopts two kinds of dyed yarns alternately, by rising and falling of jacquard pattern control dichromatism yarn.
F. clipping
Clipping technological process: clipping → destarch → oven dry → clipping;
Use the cutting machines frontal of 2.2m fabric width to do the clipping processing;
Cut off looped pile through the single face clipping like this and repair suede and simultaneously cut short towelling coverlet blanket fine hair, make towelling coverlet blanket surface be covered with smooth fine hair, its surperficial fine hair softness is used comfortablely, and hygroscopicity, flexibility are stronger.Thereby changed traditional towelling coverlet outward appearance thin, can only cover and the limitation that can not spread.
G. post processing finishing process
Behind the machine, at first take preshrunk softening under the product: adopt the durability softening agent to carry out the softening processing of appropriateness, pH value, temperature, time will be controlled proper, and pH value remains on 8-9%, effective ingredient 40%; Next is sewed, edging is repaired, and makes product specification, the quality of dress box warehouse-in meet the standard of dispatching from the factory.
The design of big figured pattern and the making of line version:
Adopt Freehandhand-drawing and computer process combined method; (a) the big figured pattern of Freehandhand-drawing before the input computer: in the starting stage of design; Quick performance with Freehandhand-drawing is accomplished, and is convenient, flexibly, makes also that the lines in the big figured pattern are natural, smooth; Combine with color infinite in the computer, can reach good design effect; (b) be scanned into computer: convert the artistic conception form to, utilize line to knit the meticulous big figured pattern of depicting the Freehandhand-drawing original text of CAD software, wherein, it is the decision the most key ring that product is attractive in appearance, quality is good and bad that the artistic conception point is painted; Use shadow weave on big figured pattern, to carry out the shadow luminous point and paints, according to its chiaroscuro effect, to interweave, again to the both sides interlacing point that progressively increases as the shadow line in the hand drawn sketch; Carry out the transition to long floating-point from short floating-point, carry out the transition to short floating-point, clocklike transition by long floating-point; Reach the effect of light and shade transition, embody its texture, order flower type is true, vivid; Finish scale afterwards, complete tissue, generate the line version; (c) the line version that generates transmits the electronics halter through equipment USB flash disk input electric cabinet and weaves.
The present invention has organically combined the advantage of fancy towelling coverlet and jacquard blanket, and make big fancy towelling coverlet blanket not only change thin, thick and heavy outward appearance, and make the use approach more extensive, shop, Gai Jieke, the four seasons all can use.Use big jacquard weaving, become big by the circulation of blanket, increased the area of colored type, color is many and enrich; The grace point that adds shadow weave is painted, and the pattern of weaving out is beautiful true to nature, and style is abundant, superpower third dimension; The outward appearance grace is generous, has soft comfortable, ventilative absorbing sweat, sense of touch is unique, outward appearance flower type is eternal, be prone to washing, easily contained characteristics, uses textile yarn count to weave; Make fabric softer, health, give satisfied, safely, be full of texture, noble generous sensation.
The above-mentioned embodiment of the present invention just illustrates, and is not only, all within the scope of the present invention or the change that is equal in the scope of the present invention all surrounded by the present invention.
Claims (8)
1. one kind big fancy towelling coverlet blanket; Be made up of towelling coverlet blanket body and Bian Bu, said limit cloth is coated on the both sides or four limits of said towelling coverlet blanket body through sewing, and it is characterized in that: the front of said towelling coverlet blanket body is clipping face (2); Reverse side is looped pile (a 1) tissue; Its specification is 150 * 200cm or 185 * 215cm, said towelling coverlet blanket body through close be 90/inch, filling density is a 48/inch.
2. big fancy towelling coverlet blanket according to claim 1 is characterized in that: the wool warp of said towelling coverlet blanket body is that 32s/2 low twist strand, body warp are that 32s/2, parallel are the 21s single yarn weaving.
3. big fancy towelling coverlet blanket according to claim 1 and 2 is characterized in that: the wool warp of said towelling coverlet blanket body is a kind of or its mixed yarn textile or day silk, and body warp and weft yarn are a kind of of cotton textiles or polyamide fibre or its mixed yarn.
4. the production technology of a big fancy towelling coverlet blanket comprises the technological process of reeled yarn → dyeing → winder → warping → denting → weave → clipping → post processing finishing → dress box warehouse-in, and it is characterized in that: said weaving process adopts the big ingrain towel loom of GA798-D type; Make colored type according to 2688 lines of electronics halter self configuration are knitting; Looped pile (flower type) part is used several 2256 pins of line pin, terry height 5:1, and 48 line pins are respectively used on both sides, satin limit; 96 pins are respectively used on the plain cloth both sides; Utilize list to weave through bistrichiasis, promptly ground warp is 1:2 with hair through arranging ratio, and the ground warp tissue uses 2/1 variation heavily flat; Wool warp adopts two kinds of dyed yarns alternately, by rising and falling of jacquard pattern control dichromatism yarn; Said clipping technological process is: clipping → destarch → oven dry → clipping, wherein clipping operation are used 2.2m fabric width cutting machines frontal to do clipping and are handled.
5. the production technology of big fancy towelling coverlet blanket according to claim 4 is characterized in that: also comprise the design of the big figured pattern that Freehandhand-drawing combines with computer and the manufacture craft of line version, comprise the big figured pattern of (a) Freehandhand-drawing; (b) be scanned into computer and convert the artistic conception form to, utilize line to knit the big figured pattern that CAD software is depicted the Freehandhand-drawing original text, use shadow weave on big figured pattern, to carry out the shadow luminous point and paint; According to its chiaroscuro effect, to interweave, again to the both sides interlacing point that progressively increases as the shadow line in the hand drawn sketch; Carry out the transition to long floating-point, carry out the transition to the transition clocklike of short floating-point from short floating-point by long floating-point; Finish scale afterwards, complete tissue, generate the line version; (3) the line version that generates transmits the electronics halter through USB flash disk input electric cabinet and weaves.
6. according to the production technology of claim 4 or 5 described big fancy towelling coverlet blankets, it is characterized in that: said dyeing process utilization contains the reactive dye of the active gene that can react with fiber molecule.
7. the production technology of big fancy towelling coverlet blanket according to claim 6 is characterized in that: said porter is No. 56.
8. the production technology of big fancy towelling coverlet blanket according to claim 6; It is characterized in that: said post processing finishing process is under product behind the machine; At first take preshrunk softening; Adopt the durability softening agent to carry out the softening processing of appropriateness, pH value remains on 8-9%, and next is sewed, edging is repaired.
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CN2012102416671A CN102743057A (en) | 2012-07-13 | 2012-07-13 | Jacquard towel quilt blanket and production process of jacquard towel blanket |
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CN2012102416671A CN102743057A (en) | 2012-07-13 | 2012-07-13 | Jacquard towel quilt blanket and production process of jacquard towel blanket |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104233562A (en) * | 2014-08-30 | 2014-12-24 | 济南市商河县织布厂 | Double-layer cotton blanket and production process of double-layer cotton blanket |
CN105146989A (en) * | 2015-09-25 | 2015-12-16 | 罗莱家纺股份有限公司 | Method for producing comfortable jute fiber jacquard summer blanket |
CN106012186A (en) * | 2016-06-30 | 2016-10-12 | 梧州市光华纺织制品有限责任公司 | Production method of double-faced jacquard towel |
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JP2557309B2 (en) * | 1993-03-11 | 1996-11-27 | 厳 越智 | Dobby and jacquard crest towel fabric woven with long and short piles |
CN2252574Y (en) * | 1995-10-19 | 1997-04-23 | 雄鹰集团公司 | Warp-weaving roller raising towelling coverlet |
CN2256671Y (en) * | 1996-03-21 | 1997-06-25 | 枣庄市毛巾厂 | Jacquard double-layer towelling coverlet |
CN101736485A (en) * | 2009-12-29 | 2010-06-16 | 青岛喜盈门集团有限公司 | Flax towelling coverlet making method |
CN202323243U (en) * | 2011-11-28 | 2012-07-11 | 杨永发 | Double-sided loop and velvet fabric |
CN202653708U (en) * | 2012-07-13 | 2013-01-09 | 济南市商河县织布厂 | Large fancy toweling coverlet blanket |
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2012
- 2012-07-13 CN CN2012102416671A patent/CN102743057A/en active Pending
Patent Citations (6)
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JP2557309B2 (en) * | 1993-03-11 | 1996-11-27 | 厳 越智 | Dobby and jacquard crest towel fabric woven with long and short piles |
CN2252574Y (en) * | 1995-10-19 | 1997-04-23 | 雄鹰集团公司 | Warp-weaving roller raising towelling coverlet |
CN2256671Y (en) * | 1996-03-21 | 1997-06-25 | 枣庄市毛巾厂 | Jacquard double-layer towelling coverlet |
CN101736485A (en) * | 2009-12-29 | 2010-06-16 | 青岛喜盈门集团有限公司 | Flax towelling coverlet making method |
CN202323243U (en) * | 2011-11-28 | 2012-07-11 | 杨永发 | Double-sided loop and velvet fabric |
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Title |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104233562A (en) * | 2014-08-30 | 2014-12-24 | 济南市商河县织布厂 | Double-layer cotton blanket and production process of double-layer cotton blanket |
CN105146989A (en) * | 2015-09-25 | 2015-12-16 | 罗莱家纺股份有限公司 | Method for producing comfortable jute fiber jacquard summer blanket |
CN105146989B (en) * | 2015-09-25 | 2017-01-04 | 罗莱生活科技股份有限公司 | A kind of method producing easypro flaxen fiber jacquard weave summer cool blanket |
CN106012186A (en) * | 2016-06-30 | 2016-10-12 | 梧州市光华纺织制品有限责任公司 | Production method of double-faced jacquard towel |
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Application publication date: 20121024 |