CN105386230A - Production method of two-needle bed baseless jacquard sandwich fabric - Google Patents
Production method of two-needle bed baseless jacquard sandwich fabric Download PDFInfo
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- CN105386230A CN105386230A CN201510998444.3A CN201510998444A CN105386230A CN 105386230 A CN105386230 A CN 105386230A CN 201510998444 A CN201510998444 A CN 201510998444A CN 105386230 A CN105386230 A CN 105386230A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/18—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/08—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamino acids or polypeptides
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/03—Shape features
- D10B2403/033—Three dimensional fabric, e.g. forming or comprising cavities in or protrusions from the basic planar configuration, or deviations from the cylindrical shape as generally imposed by the fabric forming process
Abstract
The invention relates to a production method of a two-needle bed baseless jacquard sandwich fabric. The production method is characterized by comprising the following steps that 1, a pattern of the baseless jacquard sandwich fabric is determined; 2, guide bars of a two-needle bed single jacquard warp knitting machine sequentially comprise two half-gauge front needle bed jacquard guide bars, an interval yarn guide bar and two back needle bed ground guide bars; the front needle bed jacquard guide bars penetrate into jacquard yarn, the interval yarn guide bar penetrates into interval yarn, and the back needle bed ground guide bars penetrate into back needle bed ground yarn; 3, in the weaving process, the two jacquard guide bars conduct symmetrical reversed yarn laying to form a jacquard surface fabric, the back needle bed ground guide bars conduct yarn laying and looping on back needle bed to form a base layer fabric, yarn laying and looping are conducted on the interval yarn alternatively on the front needle bed and the back needle bed to connect the jacquard surface fabric with the base layer fabric, and the baseless jacquard sandwich fabric is obtained. According to the production method of the two-needle bed baseless jacquard sandwich fabric, the baseless jacquard sandwich fabric which is rich in pattern, light, thin and good in stability can be obtained.
Description
Technical field
The present invention relates to the production method of a kind of jacquard weave interval forming fabric, the production method of especially a kind of two-needle bar bottomless jacquard weave sandwich fabric, belongs to fabric weaving technical field.
Background technology
Warp-knitting jacquard sandwich fabric possesses excellent incompressible, air-moisture-permeable, the characteristic such as warming, soft, and one-shot forming, production efficiency is high, in addition, this kind of fabric face has abundant clour effect, good decorative property, has therefore been widely used in the production of the fabrics such as footwear material, case and bag, seat, sofa.
When producing traditional warp-knitting jacquard sandwich fabric, jacquard weave face is formed by jacquard comb and ground comb Co-knit, wherein jacquard comb is the yarn of the pad in the same way sley bar of two and half plane No. configurations, the Jacquard sley bar padding yarn in the same way forms thick, thin, mesh jacquard weave effect by the skew of jacquard needle in jacquard weave process, single jacquard comb can not be guaranteed can pad yarn lopping on every root pin, thus independently piece of fabric can not be formed, need to configure one again and form jacquard weave face common for ground comb, so jacquard weave face is relatively abundant, there is no frivolous sensation.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, the production method of a kind of two-needle bar bottomless jacquard weave sandwich fabric is provided, can obtain that flower pattern is enriched, the bottomless jacquard weave sandwich fabric of frivolous, good stability.
According to technical scheme provided by the invention, the production method of a kind of two-needle bar bottomless jacquard weave sandwich fabric, feature is, comprises the following steps:
(1) determine the flower pattern of bottomless jacquard weave sandwich fabric, flower pattern comprises plain area and mesh area;
(2) on crosspointer sheet jacquard warp, grey cloth is weaved, the sley bar of crosspointer sheet jacquard warp configures as follows successively: two front needle-bar Jacquard sley bar JB2.1, JB2.2, interval yarn yarn guiding chase comb GB3, needle-bar ground sley bar GB4, GB5 after two, and two Jacquard sley bars adopt the Jacquard sley bar of half plane No. configuration; Described front needle-bar Jacquard sley bar JB2.1, JB2.2 penetrate Jacquard gauze broche, and interval yarn yarn guiding chase comb GB3 penetrates interval yarn, rear needle-bar ground sley bar GB4, GB5 and comb yarn with penetrating rear needle-bar;
(3), in weaving process, two Jacquard sley bars JB2.1, JB2.2 do symmetrical reverse pad yarn and form jacquard weave top layer fabric; Sley bar GB4, GB5 form bottom fabric layer in rear needle bar pad yarn lopping for described rear needle-bar ground; Described interval yarn pads yarn lopping in turn at front needle-bar, rear needle-bar, connects jacquard weave top layer fabric and bottom fabric layer; Obtain described bottomless jacquard weave sandwich fabric.
The bottomless jacquard weave sandwich fabric that described step (3) weaves carries out washing, shape, dye and answer sizing.
Needle-bar elasticity sley bar GB1 before installing additional before two Jacquard sley bars, front needle-bar elasticity sley bar GB1 penetrates spandex yarn, and spandex yarn forms pillar stitch.
Described Jacquard gauze broche forms plain area and mesh area by the skew of jacquard needle.
The front needle-bar of described warp knitting machine and rear needle-bar spacer are set to 1.5mm ~ 12mm.
Described interval yarn adopts the one in terylene, polyamide fibre, polypropylene filament.
Described Jacquard gauze broche and ground comb yarn adopt the one in terylene, polyamide fibre, polypropylene fibre multifilament.
The top layer fabric of the warp-knitting jacquard sandwich fabric that the production method of two-needle bar of the present invention bottomless jacquard weave sandwich fabric obtains only is combed braiding by Jacquard jacquard weave and is formed, and flower pattern is clear, fine and smooth, product is novel; In addition, for increasing the elasticity of this kind of bottomless jacquard weave sandwich fabric, before Jacquard sley bar, install an elasticity sley bar additional, described elasticity sley bar penetrates away the spandex yarn of pillar stitch, make fabric have good elastic while, do not affect again that it is frivolous, abundant jacquard weave effect.
Accompanying drawing explanation
Fig. 1 is the sley bar of single jacquard warp and the configuration schematic diagram of needle-bar in two-needle bar of the present invention bottomless jacquard weave sandwich fabric production process.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the invention will be further described.
The wall fabric that two-needle bar of the present invention bottomless jacquard weave sandwich fabric comprises the jacquard weave top layer fabric woven by front needle-bar Jacquard yarn, the bottom fabric layer woven by rear needle-bar veil and woven by interval yarn, described jacquard weave top layer fabric is configured by two and half plane No. and Jacquard sley bar JB2.1, JB2.2 of symmetrical reverse pad yarn braiding forms, bottom fabric layer is woven into plain cloth or mesh fabric by ground sley bar GB4, GB5, and wall fabric is woven by interval yarn sley bar GB3 and forms; Described interval yarn pads yarn lopping respectively at the coil place of top layer fabric and bottom fabric layer, top layer fabric and bottom fabric layer is linked together, and forms two-needle bar bottomless jacquard weave sandwich fabric.
Above-mentioned two-needle bar bottomless jacquard weave sandwich fabric, Jacquard sley bar JB2.1, JB2.2 braiding only configured by two and half plane No. due to jacquard weave top layer fabric forms, the Jacquard sley bar of this two and half plane No. configuration carries out symmetrical pad yarn, skew by jacquard needle realizes jacquard weave effect, in formation mesh area, cloth cover optional position and plain area, and without the need to the cooperation of ground sley bar in braiding process, every root jacquard needle all can pad yarn lopping, therefore jacquard weave face is more frivolous, and flower pattern is clear, other tool style.
For improving the elasticity of two-needle bar bottomless jacquard weave sandwich fabric, not affecting the frivolous effect of jacquard weave top layer surface of second order simultaneously, one can be increased in the weaving textile process of jacquard weave top layer elasticity sley bar GB1, make fabric have good elasticity.
Described bottom fabric layer can adopt comparatively closely knit plain weave structure or comparatively sparse eyed structure.
Described jacquard weave top layer fabric adopts with bottom fabric layer the yarn that dyeability is different, as terylene collocation polyamide fibre yarn, or CATION collocation spun polyester thread, double-colored bottomless jacquard weave sandwich fabric can be formed after dyeing.
The production method of two-needle bar of the present invention bottomless jacquard weave sandwich fabric, comprises the following steps:
(1) designed the flower pattern of bottomless jacquard weave sandwich fabric by design softwares such as CAD, flower pattern comprises plain area and mesh area, and converts flower pattern information to machine recognizable file, input crosspointer sheet jacquard warp;
(2) crosspointer sheet jacquard warp is utilized to weave grey cloth, as shown in Figure 1, the sley bar of crosspointer sheet jacquard warp configures as follows successively: front needle-bar elasticity sley bar GB1, two front needle-bar Jacquard sley bar JB2.1, JB2.2, interval yarn yarn guiding chase comb GB3, needle-bar ground sley bar GB4, GB5 after two, and two Jacquard sley bars adopt the Jacquard sley bar of half plane No. configuration; Described front needle-bar elasticity sley bar GB1 penetrates spandex yarn, and front needle-bar Jacquard sley bar JB2.1, JB2.2 penetrate Jacquard gauze broche, and interval yarn yarn guiding chase comb GB3 penetrates interval yarn, rear needle-bar ground sley bar GB4, GB5 and comb yarn with penetrating rear needle-bar; Described front needle-bar Jacquard gauze broche and rear needle-bar ground comb yarn are the yarn that dyeability is different;
(3) in weaving process, front needle-bar elasticity sley bar GB1 and front needle-bar Jacquard sley bar JB2.1, JB2.2 are at front needle-bar braiding jacquard weave top layer fabric, two Jacquard sley bars JB2.1, JB2.2 do symmetrical reverse pad yarn and form jacquard weave top layer fabric, front needle-bar elasticity sley bar GB1 makes jacquard weave top layer fabric have elasticity, and Jacquard gauze broche forms Jacquard plain area and Jacquard mesh area by the skew of jacquard needle; Described spandex yarn forms pillar stitch; Sley bar GB4, GB5 form bottom fabric layer in rear needle bar pad yarn lopping for described rear needle-bar ground; Described interval yarn pads yarn lopping in turn at front needle-bar, rear needle-bar, sandwich fabric is extended at thickness direction, and connects jacquard weave top layer fabric and bottom fabric layer;
(4) grey cloth that step (3) weaves is carried out washing, shaping, dyeing, and multiple sizing, the elasticity bottomless jacquard weave sandwich fabric described in final formation.
Embodiment 1:
(1) by CAD software, design the flower pattern of bottomless jacquard weave sandwich fabric, comprise plain area and mesh area, the machine file that the Jacquard artistic conception convert information designed utilizing CAD can identify for crosspointer sheet Jacquard Raschel looms, and to input plane No. be in the crosspointer sheet Jacquard Raschel looms of E24;
(2) crosspointer sheet Jacquard Raschel looms is utilized to weave grey cloth, in weaving process:
Spacing between front needle-bar and rear needle-bar is set to 4.5mm; The sley bar of warp knitting machine configures as follows successively: in the past needle-bar configures front needle-bar elasticity sley bar GB1, two front needle-bar Jacquard sley bar JB2.1, JB2.2, interval yarn yarn guiding chase comb GB3, needle-bar ground sley bar GB4, GB5 after two successively to rear needle-bar;
40D spandex yarn is penetrated in front needle-bar elasticity sley bar GB1, Jacquard sley bar JB2.1 has adopted one to penetrate 165dtex/48f terylene half light yarn, another Jacquard sley bar JB2.2 adopts one to penetrate 165dtex/48f terylene half light yarn, interval yarn yarn guiding chase comb GB3 adopts the polyester monofilament completely penetrating 33dtex, and after two, needle-bar ground sley bar GB4, GB5 completely penetrate the polyamide fibre half light yarn of 155dtex/48f respectively; Each that the pad yarn of sley bar is digital as follows:
GB1：1-0-0-0/0-1-1-1//；
JB2.1：1-0-1-1/1-2-1-1//；
JB2.2：1-2-2-2/1-0-1-1//；
GB3：2-1-2-3/1-2-1-0//；
GB4：1-1-1-0/2-2-2-3//；
GB5：0-0-0-1/1-1-1-0//；
Spandex yarn, polyester monofilament, polyamide fibre half light yarn whole enter: 552 part × 6 coiled hairs, terylene half polishing 276 part × 12 coiled hairs;
(3) grey cloth that step (2) weaves is carried out washing, shaping, dyeing, and multiple sizing, finally formed double-colored and there is flexible bottomless jacquard weave sandwich fabric.
In addition, the front needle-bar of warp knitting machine and rear needle-bar spacer can set according to different demands, when producing footwear material, case and bag, seat, sofa fabric, the front needle-bar of warp knitting machine and rear needle-bar spacer are traditionally arranged to be 1.5mm ~ 12mm, and particular/special requirement fabric is not limited thereto scope.In order to improve the resistance to compression in sandwich fabric thickness direction, interval yarn can adopt the one in the variety classes monofilament such as terylene, polyamide fibre, polypropylene fibre; Fabric face needs to have soft sense of touch simultaneously, so described Jacquard gauze broche and ground comb yarn adopt the one in the different multifilament such as terylene, polyamide fibre, polypropylene fibre.
Claims (7)
1. a production method for two-needle bar bottomless jacquard weave sandwich fabric, is characterized in that, comprise the following steps:
(1) determine the flower pattern of bottomless jacquard weave sandwich fabric, flower pattern comprises plain area and mesh area;
(2) on crosspointer sheet jacquard warp, grey cloth is weaved, the sley bar of crosspointer sheet jacquard warp configures as follows successively: two front needle-bar Jacquard sley bar JB2.1, JB2.2, interval yarn yarn guiding chase comb GB3, needle-bar ground sley bar GB4, GB5 after two, and two Jacquard sley bars adopt the Jacquard sley bar of half plane No. configuration; Described front needle-bar Jacquard sley bar JB2.1, JB2.2 penetrate Jacquard gauze broche, and interval yarn yarn guiding chase comb GB3 penetrates interval yarn, rear needle-bar ground sley bar GB4, GB5 and comb yarn with penetrating rear needle-bar;
(3), in weaving process, two Jacquard sley bars JB2.1, JB2.2 do symmetrical reverse pad yarn and form jacquard weave top layer fabric; Sley bar GB4, GB5 form bottom fabric layer in rear needle bar pad yarn lopping for described rear needle-bar ground; Described interval yarn pads yarn lopping in turn at front needle-bar, rear needle-bar, connects jacquard weave top layer fabric and bottom fabric layer; Obtain described bottomless jacquard weave sandwich fabric.
2. the production method of two-needle bar bottomless jacquard weave sandwich fabric as claimed in claim 1, is characterized in that: the bottomless jacquard weave sandwich fabric that described step (3) weaves carries out washing, shape, dye and answer sizing.
3. the production method of two-needle bar bottomless jacquard weave sandwich fabric as claimed in claim 1, it is characterized in that: needle-bar elasticity sley bar GB1 before installing additional before two Jacquard sley bars, front needle-bar elasticity sley bar GB1 penetrates spandex yarn, and spandex yarn forms pillar stitch.
4. the production method of two-needle bar bottomless jacquard weave sandwich fabric as claimed in claim 1, is characterized in that: described Jacquard gauze broche forms plain area and mesh area by the skew of jacquard needle.
5. the production method of two-needle bar bottomless jacquard weave sandwich fabric as claimed in claim 1, is characterized in that: the front needle-bar of described warp knitting machine and rear needle-bar spacer are set to 1.5mm ~ 12mm.
6. the production method of two-needle bar bottomless jacquard weave sandwich fabric as claimed in claim 1, is characterized in that: described interval yarn adopts the one in terylene, polyamide fibre, polypropylene filament.
7. the production method of two-needle bar bottomless jacquard weave sandwich fabric as claimed in claim 1, is characterized in that: described Jacquard gauze broche and ground comb yarn adopt the one in terylene, polyamide fibre, polypropylene fibre multifilament.
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| CN106702586A (en) * | 2016-12-29 | 2017-05-24 | 福建华峰新材料有限公司 | Weaving process of highly wear-resisting warp knitted spacer fabric |
| CN106988001A (en) * | 2017-04-14 | 2017-07-28 | 江南大学 | The multi-functional warp-knitting jacquard interval vamp fabric of graphene modified polyester fibre and its production method |
| CN107217384A (en) * | 2017-07-05 | 2017-09-29 | 信泰(福建)科技有限公司 | The preparation method and the knitted fabric of a kind of double-colored single jacquard warp-knitting fabric |
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