CN106702586A - Weaving process of highly wear-resisting warp knitted spacer fabric - Google Patents

Weaving process of highly wear-resisting warp knitted spacer fabric Download PDF

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Publication number
CN106702586A
CN106702586A CN201611241932.0A CN201611241932A CN106702586A CN 106702586 A CN106702586 A CN 106702586A CN 201611241932 A CN201611241932 A CN 201611241932A CN 106702586 A CN106702586 A CN 106702586A
Authority
CN
China
Prior art keywords
knitted spacer
spacer fabric
weaving process
warp
yarn
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611241932.0A
Other languages
Chinese (zh)
Inventor
方华玉
卓丽琼
李永贵
鲍领翔
程南送
杨德华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FUJIAN HUAFENG NEW MATERIAL Co Ltd
Original Assignee
FUJIAN HUAFENG NEW MATERIAL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FUJIAN HUAFENG NEW MATERIAL Co Ltd filed Critical FUJIAN HUAFENG NEW MATERIAL Co Ltd
Priority to CN201611241932.0A priority Critical patent/CN106702586A/en
Publication of CN106702586A publication Critical patent/CN106702586A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/20Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/062Load-responsive characteristics stiff, shape retention
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/063Load-responsive characteristics high strength
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/02Cross-sectional features
    • D10B2403/021Lofty fabric with equidistantly spaced front and back plies, e.g. spacer fabrics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)

Abstract

The invention relates to a weaving process of a highly wear-resisting warp knitted spacer fabric. According to the weaving process of the highly wear-resisting warp knitted spacer fabric, warp knitted double guide bar reverse pad yarn organization is adopted, a handful of jacquard guide bars with full device numbers are divided into two separated jacquard guide bars with half device numbers. A 200D coarse polyester yarn is adopted by a surface layer, and mechanical properties of the wear resistance, mightiness and the like on the surface of the fabric are improved; a less than 200D fine polyester yarn is adopted by a bottom layer. Compared with the prior art, the cloth surface formed through the weaving process is closely knit and smooth in hand feeling. According to the weaving process of the highly wear-resisting warp knitted spacer fabric, the mechanical properties of the high wear-resistance and the like and the high texture feeling are perfectly fused, the texture is improved in appearance and touch, and the mechanical properties of the high wear resistance and the like are reached.

Description

A kind of weaving process of high abrasion warp-knitted spacer fabric
Technical field
The present invention relates to knitted fabric technical field, more particularly to a kind of weaving process of high abrasion warp-knitted spacer fabric.
Background technology
Occupation rate with warp-knitted spacer fabric in market constantly expands, demand of the people to high-quality warp-knitted spacer fabric Constantly increase, especially with the lightening development of warp knit footwear material, mesh density is reduced, and causes vamp material wearability significantly to drop It is low.The wearability of frivolous footwear material is improved in the urgent need to developing new technology, to meet motion needs.
Traditional warp-knitted spacer fabric is generally all formed in double warp-knit band yarn modes in the same direction of comb.Band yarn in the same direction is two Sley bar band yarn direction is identical, and underlap favours rightabout in the same side of coil, coil, due to coil and underlap it Between balanced power do not weigh mutually, the warp-knitted spacer fabric poor dimensional stability of formation, mesh jacquard weave is not clear enough, strength and wearability Ideal effect can not be reached.Accordingly, it would be desirable on warp-knitted spacer fabric the new technology of development and usage, improve existing band yarn in the same direction The weak point of warp-knitted spacer fabric, develops the wear-resisting warp-knitted spacer fabric for meeting public demand of texture high.
The content of the invention
For this reason, it may be necessary to a kind of weaving process of high abrasion warp-knitted spacer fabric is provided, for solving what band yarn in the same direction was formed Warp-knitted spacer fabric poor dimensional stability, strength and anti-wear performance do not reach the technical problem of ideal effect.
To achieve the above object, a kind of weaving process of high abrasion warp-knitted spacer fabric is inventor provided, using warp knit Double reverse band yarn tissues of sley bar, two half machine Jacquard sley bars of separation are divided into by the Jacquard sley bar of a full machine number.
As a kind of selection process of the invention, two separation half machine Jacquard sley bar be respectively the first Jacquard sley bar and Second Jacquard sley bar, the band yarn of the first Jacquard sley bar be organized as 1-0-1-1/1-2-1-1//;The second Jacquard sley bar Band yarn be organized as 1-2-1-1/1-0-1-1//.
As a kind of selection process of the invention, before the pin of the first Jacquard sley bar traversing direction from left to right, needle back Turned left from the right side in traversing direction;Traversing direction is turned left from the right side before the pin of the second Jacquard sley bar, and the traversing direction of needle back is from left to right.
Used as a kind of selection process of the invention, the base fabric and face cloth of the warp-knitted spacer fabric use the yarn of different thicknesses Line is weaved, and the thickness of yarn of the surface layer is more than bottom yarn.
Used as a kind of selection process of the invention, the surface layer uses the thick branch Polyester Yarns of 200D;The bottom is used and is less than 100D ramuscule Polyester Yarns.
Prior art is different from, above-mentioned technical proposal uses the underlap of above-mentioned anti-pads yarn process, two combs to be located at coil Both sides, power cancels out each other, and coil is upright.Enhance the mechanical performances such as dimensional stability, strength and the wearability of fabric, jacquard weave Mesh becomes apparent from mellow and full.Common warp-knitted spacer fabric is innovated, breakthroughly double comb anti-pads yarn process is used To in warp-knitted spacer warp-knitted spacer fabric, the quality of fabric is improve.
Specific embodiment
To describe technology contents, structural feature, the objects and the effects of technical scheme in detail, below in conjunction with specific reality Example is applied to be explained in detail.
A kind of weaving process of high abrasion warp-knitted spacer fabric of the present embodiment, using the warp knit reverse band yarn tissue of double sley bars, The Jacquard sley bar of one full machine number is divided into two half machine Jacquard sley bars of separation.The band yarn mode of knitted fabric mainly has together To band yarn, reverse band yarn and symmetrical band yarn.Band yarn in the same direction refers to before two sley bar pins or the traversing direction of needle back is identical, reverse band yarn Refer to before two sley bar pins or needle back is traversing in opposite direction;Symmetrical band yarn thumb pad yarn rule is identical, in opposite direction.The present embodiment is to general Logical warp-knitted spacer fabric is innovated, and double comb anti-pads yarn process are applied into warp-knitted spacer warp-knitted spacer fabric breakthroughly In, make warp-knitted spacer fabric that there is good dimensional stability, and it is rich in high-tenacity and high-wearing feature, not only in mechanical performance On improve, the jacquard weave mesh of outward appearance also becomes apparent from mellow and full, improves product specification, improves product and technique development level. Product in the present embodiment may not only be applied to footwear material, and be widely used in the neck such as shoes and hats, case and bag, clothes, family property, vehicles Domain, for improving enterprise profit, the capability of independent innovation for lifting fabric has fabulous power-assisted.
In the present embodiment, warp-knitted spacer fabric is a kind of three-decker fabric, is by two using middle single thread or yarns The individual knitted fabric as surface keeps the knitted fabric that certain intervals link together.Warp-knitted spacer fabric has special knot Structure, the fabric construction includes two pieces of fabrics for weaving respectively, and two pieces of back sides of fabric interconnect.Two sides can use different originals Material braiding simultaneously can form many different structures.Connect two sides alternating yarns or monofilament both can by two surface sets together, Also can be spaced apart by them.Warp-knitted spacer fabric has many special performances, such as, compression elasticity, gas permeability, moisture absorption Property, wet guilding, sound-absorbing, sound-proofing and basic structure globality and formability.
In the present embodiment, outward appearance decorative pattern, Fabric Style, strength and wear-resisting requirement according to cloth cover, to fabric tissue and wearing Yarn mode is carried out preferably.With warp plain stitch as elementary organization in institutional framework, and jacquard weave mesh design is carried out to local, strengthened Aesthetic appearance.
In the present embodiment, using the warp knit reverse band yarn tissue of double sley bars, the Jacquard sley bar of a full machine number is divided into two Half separate machine Jacquard sley bar.Jacquard sley bar JB1 is divided into the first Jacquard sley bar JB1.1 and the second jacquard comb of machines No. two and half Comb JB1.2;The band yarn of the first Jacquard sley bar JB1.1 be organized as 1-0-1-1/1-2-1-1//;The pad of the second Jacquard sley bar JB1.2 Yarn be organized as 1-2-1-1/1-0-1-1//;Before the pin of the first Jacquard sley bar traversing direction from left to right, the traversing direction of needle back Turned left from the right side;Traversing direction is turned left from the right side before the pin of the second Jacquard sley bar, and the traversing direction of needle back is from left to right.Front and rear shuttle is equal Have before pin and needle back is traversing.Using above-mentioned anti-pads yarn process, the underlap of two combs is located at the both sides of coil, and power is cancelled out each other, Coil is upright.The mechanical performances such as dimensional stability, strength and the wearability of fabric are enhanced, jacquard weave mesh becomes apparent from mellow and full.
In the present embodiment, the base fabric and face cloth of warp-knitted spacer fabric are weaved using the yarn of different thicknesses, the face The thickness of yarn of layer is more than bottom yarn.Surface layer uses the thick branch Polyester Yarns of 200D, improves the machines such as wearability, the strength of fabric face Tool performance;Bottom is using less than 100D ramuscule Polyester Yarns.The cloth cover of formation is closely knit, feel is smoothed.By mechanical performances such as high abrasions It is perfectly combined with texture high impression, fabric is not only got a promotion in outward appearance, sense of touch, has more reached the mechanicalnesses such as high abrasion Energy.
It should be noted that herein, such as first and second or the like relational terms are used merely to a reality Body or operation make a distinction with another entity or operation, and not necessarily require or imply these entities or deposited between operating In any this actual relation or order.And, term " including ", "comprising" or its any other variant be intended to Nonexcludability is included, so that process, method, article or terminal device including a series of key elements not only include those Key element, but also other key elements including being not expressly set out, or also include being this process, method, article or end The intrinsic key element of end equipment.In the absence of more restrictions, limited by sentence " including ... " or " including ... " Key element, it is not excluded that also there is other key element in the process including the key element, method, article or terminal device.This Outward, herein, " it is more than ", " being less than ", " exceeding " etc. are interpreted as not including this number;" more than ", " below ", " within " etc. understand It is to include this number.
Although being described to the various embodiments described above, those skilled in the art once know basic wound The property made concept, then can make other change and modification to these embodiments, so embodiments of the invention are the foregoing is only, Not thereby scope of patent protection of the invention is limited, equivalent structure or equivalent process that every utilization description of the invention is made Conversion, or is directly or indirectly used in other related technical fields, be similarly included in scope of patent protection of the invention it It is interior.

Claims (5)

1. a kind of weaving process of high abrasion warp-knitted spacer fabric, it is characterised in that:Using the warp knit reverse band yarn tissue of double sley bars, The Jacquard sley bar of one full machine number is divided into two half machine Jacquard sley bars of separation.
2. the weaving process of high abrasion warp-knitted spacer fabric according to claim 1, it is characterised in that:Two the half of separation Machine Jacquard sley bar is respectively the first Jacquard sley bar and the second Jacquard sley bar, and the band yarn of the first Jacquard sley bar is organized as 1-0- 1-1/1-2-1-1//;The band yarn of the second Jacquard sley bar be organized as 1-2-1-1/1-0-1-1//.
3. the weaving process of high abrasion warp-knitted spacer fabric according to claim 2, it is characterised in that:First Jacquard From left to right, the traversing direction of needle back is turned left from the right side in traversing direction before the pin of sley bar;Traversing side before the pin of the second Jacquard sley bar Turned left to from the right side, the traversing direction of needle back is from left to right.
4. the weaving process of high abrasion warp-knitted spacer fabric according to claim 1, it is characterised in that:The warp-knitted spacer The base fabric and face cloth of fabric are weaved using the yarn of different thicknesses, and the thickness of yarn of the surface layer is more than bottom yarn.
5. the weaving process of high abrasion warp-knitted spacer fabric according to claim 4, it is characterised in that:The surface layer is used The thick branch Polyester Yarns of 200D;The bottom is using less than 100D ramuscule Polyester Yarns.
CN201611241932.0A 2016-12-29 2016-12-29 Weaving process of highly wear-resisting warp knitted spacer fabric Pending CN106702586A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611241932.0A CN106702586A (en) 2016-12-29 2016-12-29 Weaving process of highly wear-resisting warp knitted spacer fabric

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Application Number Priority Date Filing Date Title
CN201611241932.0A CN106702586A (en) 2016-12-29 2016-12-29 Weaving process of highly wear-resisting warp knitted spacer fabric

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CN106702586A true CN106702586A (en) 2017-05-24

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CN201611241932.0A Pending CN106702586A (en) 2016-12-29 2016-12-29 Weaving process of highly wear-resisting warp knitted spacer fabric

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108715068A (en) * 2018-05-15 2018-10-30 嘉兴凯智服饰有限公司 A kind of inflaming retarding fabric and its production technology

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0994207A1 (en) * 1998-10-14 2000-04-19 Malden Mills Industries, Inc. Three-dimensional knit spacer fabric for footwear and backpacks
JP2013011030A (en) * 2011-06-28 2013-01-17 Asahi Kasei Fibers Corp Warp knitted fabric for cloth spring material
CN103835063A (en) * 2013-12-03 2014-06-04 江南大学 Method for producing bicolor jacquard spacer fabric
CN104975430A (en) * 2014-04-02 2015-10-14 福建华峰新材料有限公司 Manufacturing method for jacquard air mesh fabric with reversely padded yarns on surface
CN105386230A (en) * 2015-12-28 2016-03-09 江南大学 Production method of two-needle bed baseless jacquard sandwich fabric
CN106048877A (en) * 2016-06-17 2016-10-26 江南大学 Warp knitting machine for producing single layer structure three-dimensional jacquard weave vamp, and production method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0994207A1 (en) * 1998-10-14 2000-04-19 Malden Mills Industries, Inc. Three-dimensional knit spacer fabric for footwear and backpacks
JP2013011030A (en) * 2011-06-28 2013-01-17 Asahi Kasei Fibers Corp Warp knitted fabric for cloth spring material
CN103835063A (en) * 2013-12-03 2014-06-04 江南大学 Method for producing bicolor jacquard spacer fabric
CN104975430A (en) * 2014-04-02 2015-10-14 福建华峰新材料有限公司 Manufacturing method for jacquard air mesh fabric with reversely padded yarns on surface
CN105386230A (en) * 2015-12-28 2016-03-09 江南大学 Production method of two-needle bed baseless jacquard sandwich fabric
CN106048877A (en) * 2016-06-17 2016-10-26 江南大学 Warp knitting machine for producing single layer structure three-dimensional jacquard weave vamp, and production method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108715068A (en) * 2018-05-15 2018-10-30 嘉兴凯智服饰有限公司 A kind of inflaming retarding fabric and its production technology

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Application publication date: 20170524