CN103835063A - Method for producing bicolor jacquard spacer fabric - Google Patents
Method for producing bicolor jacquard spacer fabric Download PDFInfo
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- CN103835063A CN103835063A CN201310643197.6A CN201310643197A CN103835063A CN 103835063 A CN103835063 A CN 103835063A CN 201310643197 A CN201310643197 A CN 201310643197A CN 103835063 A CN103835063 A CN 103835063A
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Abstract
The invention relates to a method for producing bicolor jacquard spacer fabric. The spacer fabric is produced on a two-needle-bed warp knitting machine. The method is characterized in that six guide bars are used for knitting, the six guide bars are the guide bar GB1, the jacquard guide bar JB2.1, the jacquard guide bar JB2.2, the jacquard guide bar JB3.1, the jacquard guide bar JB3.2, the guide bar GB4, the guide bar GB5 and the guide bar GB6, wherein the guide bar GB1, the jacquard guide bar JB2.1, the jacquard guide bar JB2.2, the jacquard guide bar JB3.1, the jacquard guide bar JB3.2, the guide bar GB4, the guide bar GB5 and the guide bar GB6 are sequentially arranged from a front needle bed to a rear needle bed. Knitting includes the following processes that firstly, the guide bar GB1 is used for performing yarn laying and looping on the front needle bed and is used for knitting a surface layer; secondly, the guide bar GB4 is used for performing yarn laying and looping on the front needle bed and the rear needle bed respectively to form spacer yarn; thirdly, the guide bar GB5 and the guide bar GB6 are used for performing yarn laying and looping on the rear needle bed to form bottom cloth; fourthly, fourth yarn penetrates through the jacquard guide bar JB2.1 and the jacquard guide bar JB2.2 in a full mode, fifth yarn penetrates through the jacquard guide bar JB3.1 and the jacquard guide bar JB3.2 in a full mode, and the jacquard guide bar JB2.1, the jacquard guide bar JB2.2, the jacquard guide bar JB3.1 and the jacquard guide bar JB3.2 perform yarn laying and looping on the front needle bed to form a jacquard part. A bicolor or multicolor jacquard effect can be achieved on the surface of the fabric.
Description
Technical field
The present invention relates to the production method of a kind of footwear material jacquard weave space fabric, especially a kind of production method of double-colored Jacquard jacquard weave space fabric.
Background technology
Warp-knitted spacer fabric has been applied in the manufacture of footwear material more and more widely, especially comparatively general on sport footwear.The major function of sport footwear is in order to protect foot to avoid the hard thing injury barbed with rib, to be convenient to walking and to help motion simultaneously, therefore footwear material be there are certain requirements: ventilative, firm and durable, moisture-inhibiting diathermancy are good, thickness and hardness moderate etc.In sport footwear, use warp-knitted spacer fabric, not only alleviated the quality of shoes, but also good microcirculation in footwear can be provided, effectively dispel the heat, breathe freely and supplementary ozone, improve the comfortableness of shoes.
According to the structure difference on upper and lower two top layers, footwear material is broadly divided into plain weave type with warp-knitted spacer fabric and surface has structure effect type two series products.The two-sided compact structure usually that is of plain weave type warp-knitted spacer fabric, kind is relatively single, and the advantage of made product maximum is exactly to have good gas permeability, and quick-drying washable, top layer fabric has good elasticity, and laddering is little, quality is light, is widely used in footwear material field.And surface has the two-sided or one side of the warp-knitted spacer fabric of structure effect with mesh or decorative pattern, roughly can be divided into honeycomb, small jacquard, these 3 kinds of structure effects of Jacquard jacquard weave, there is wide in variety, structure diversification, the functional advantage such as strong.
The warp-knitted spacer fabric one side of one side honeycomb effect is eyed structure, and another side is compact structure usually; Two-sided honeycomb effect is the two-sided eyed structure that is, and the density of this warp-knitted spacer fabric interval yarn is larger, and the elasticity of fabric is better.The warp-knitted spacer fabric of small jacquard generally at common two-needle bar through compiling, form small jacquard effect by the traversing variation of needle back at fabric face.The warp-knitted spacer fabric of Jacquard jacquard weave generally weaves on two-needle bar jacquard warp, mainly on footwear material, applies.
The processing of general footwear material comprises the complicated procedures of forming such as Multilayer plus material is bonding, cutting, punching, sewing, can consume a large amount of materials, time and labour.Patent WO90/03744, in order to reduce labour's consumption, adopts heat bonding multilayer material to reduce general thickness, pasting together of boundaries part; This method can reduce cuts out, the operations such as sewing, but significantly do not reduce assembling speed, at change style, when pattern and size, must again make mould.US 8321984B2, US8429835B2 adopts bonding method to manufacture vamp.US7347011B2, US7814598B2, US8042288B2 have adopted weft-knitted jacquard loom, and jacquard double needle-bar warp knitting machine weaves seamless vamp; In JP patent 2006-161167, apply jacquard double needle-bar warp knitting machine and manufacture jacquard fabric, front and back needle-bar configure respectively 3 ground comb and jacquard comb.In above patent, all do not solve the pattern effect that forms dichromatism or polychrome on shaping vamp by braiding.
General footwear material can form mesh in fabric one side, and another side forms compact structure usually, has affected breathable moisture permeability, just can greatly increase the breathable moisture permeability of fabric if can weave the penetrating mesh in two sides.Current footwear material is all the sewing splicing of mesh spaces fabric, elapsed time and artificial, if can weaving integral vamp, form the mesh of different sizes at the different parts of instep, in ensureing certain fastness, can increase permeability, therefore just can reduce and make operation, production is raised the efficiency; Configuring Jacquard sley bar object in fabric one side is to form decorative pattern double-colored or multicolor effect clearly at vamp, the visual effect that the vamp zones of different that the contrast of different colours can be outstanding is divided.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of production method of double-colored Jacquard jacquard weave space fabric is provided, can obtain the double-colored mesh warp-knitting jacquard space fabric of the clear solid of color and luster.
According to technical scheme provided by the invention, a kind of production method of double-colored Jacquard jacquard weave space fabric, described space fabric is produced on the double rib warp loom with two jacquard combs, and double rib warp loom comprises front needle-bar and rear needle-bar; It is characterized in that, adopt six sley bar is woven, six sley bars are sley bar GB1, Jacquard sley bar JB2.1, Jacquard sley bar JB2.2, Jacquard sley bar JB3.1, Jacquard sley bar JB3.2, sley bar GB4, sley bar GB5 and the sley bar GB6 that the past needle-bar and rear needle-bar are arranged in order, and specifically braiding process is:
(1) in sley bar GB1, completely wear the first yarn, in the lopping of front needle bar pad yarn, for weaving the top layer of space fabric;
(2) in sley bar GB4, completely wear the second yarn, respectively in front needle-bar and the lopping of rear needle bar pad yarn, form the interval yarn of space fabric;
(3) in sley bar GB5 and sley bar GB6, completely wear the 3rd yarn, in the lopping of rear needle bar pad yarn, form the base fabric of space fabric;
(4) braiding of jacquard weave portion: completely wear the 4th yarn in Jacquard sley bar JB2.1 and Jacquard sley bar JB2.2, in Jacquard sley bar JB3.1 and Jacquard sley bar JB3.2, completely wear the 5th yarn, in the jacquard weave region that need to show the 4th yarn, Jacquard sley bar JB2.1 and Jacquard sley bar JB2.2 are in the lopping of front needle bar pad yarn, and Jacquard sley bar JB3.1 and Jacquard sley bar JB3.2 do not weave; In the jacquard weave region that need to show the 5th yarn, Jacquard sley bar JB3.1 and Jacquard sley bar JB3.2 are in the lopping of front needle bar pad yarn, and Jacquard sley bar JB2.1 and Jacquard sley bar JB2.2 do not weave.
In a detailed description of the invention, the motion of the pad yarn of described sley bar GB1 for 0-0-0-1/1-1-1-0//.
In a detailed description of the invention, the motion of the pad yarn of described sley bar GB4 for 2-1-1-0/1-2-2-3//.
In a detailed description of the invention, the motion of the pad yarn of described sley bar GB5 for 1-0-1-1/1-2-1-1//, the pad yarn motion of sley bar GB6 is 1-0-1-1/2-3-1-1.
In a detailed description of the invention, the basic pad yarn motion of described Jacquard sley bar JB2.1, Jacquard sley bar JB2.2, Jacquard sley bar JB3.1 and Jacquard sley bar JB3.2 for 1-0-1-1/1-2-1-1//, jacquard needle moves to form corresponding jacquard weave portion in the enterprising line displacement in basis of basic pad yarn motion, and the pad yarn motion of concrete jacquard weave portion is:
The pad yarn motion in mesh region: the pad yarn motion of odd number line for 2-1-1-1/1-2-1-1//, the pad yarn motion of even number line for 1-0-1-1/2-3-1-1//;
The pad yarn motion in plain weave region for basic pad yarn motion 1-0-1-1/1-2-1-1//, be not offset.
In a detailed description of the invention, described six sley bar can also by locate needle-bar forward needle-bar be arranged in order as sley bar GB1 ', Jacquard sley bar JB2.1 ', Jacquard sley bar JB2.2 ', Jacquard sley bar JB3.1 ', Jacquard sley bar JB3.2 ', sley bar GB4 ', sley bar GB5 ' and sley bar GB6 '; Now, sley bar GB6 ' is in the lopping of rear needle bar pad yarn, for weaving the top layer of space fabric; Sley bar GB3 ', respectively in front needle-bar and the lopping of rear needle bar pad yarn, forms the interval yarn of space fabric; Sley bar GB1 ' and sley bar GB2 ', in the lopping of front needle bar pad yarn, form the base fabric of space fabric; Jacquard sley bar JB2.1 ' and Jacquard sley bar JB2.2 ' form jacquard weave portion in front needle bar pad yarn lopping.
The production method of double-colored Jacquard jacquard weave space fabric of the present invention, by the position of 8 active line Shangdi combs of reasonable disposition two-needle bar machine and jacquard comb, can form double-colored or polychrome jacquard weave effect at fabric face.
Brief description of the drawings
Fig. 1 is a kind of sley bar allocation plan of two Jacquard double rib warp looms of space fabric use of the present invention.
Fig. 2 is the another kind of sley bar allocation plan of two Jacquard double rib warp looms of space fabric use of the present invention.
Fig. 3 is the schematic diagram that the present invention weaves the space fabric footwear material obtaining.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the invention will be further described.
As shown in Figure 3: described double-colored Jacquard jacquard weave space fabric comprises the interval yarn on base fabric, top layer and connection base fabric and top layer, multiple jacquard weave portion is set on top layer; Described jacquard weave portion comprises the plain weave region 1, the mesh region 2 that are positioned at toe-cap position and lace hole position; Described plain weave region 1 can increase the ABRASION RESISTANCE of toe-cap; Described mesh region 2 is positioned at the both sides of vamp or footwear material, can increase the gas permeability of footwear.
Double-colored Jacquard jacquard weave space fabric of the present invention is E14～E22(per inch 14～22 pins in plane No.) double rib warp loom on produce, spacing distance is 2～4mm, double rib warp loom comprises front needle-bar and rear needle-bar; In production process of the present invention, use six sley bars, six adopt sley bar in two ways and arrange, respectively as shown in Figure 1 and Figure 2;
The first arrangement mode, as shown in Figure 1, front needle-bar has four and half plane No. Jacquard sley bars, composition 2 is full plane No. sley bar, and six is sley bar GB1, Jacquard sley bar JB2.1, Jacquard sley bar JB2.2, Jacquard sley bar JB3.1, Jacquard sley bar JB3.2, sley bar GB4, sley bar GB5 and the sley bar GB6 that the past needle-bar and rear needle-bar are arranged in order sley bar; The second arrangement mode, as shown in Figure 2, rear needle-bar has four and half plane No. Jacquard sley bars, composition 2 is full plane No. sley bars, six sley bar by rear needle-bar forward needle-bar be arranged in order as sley bar GB1 ', Jacquard sley bar JB2.1 ', Jacquard sley bar JB2.2 ', Jacquard sley bar JB3.1 ', Jacquard sley bar JB3.2 ', sley bar GB4 ', sley bar GB5 ' and sley bar GB6 '.
Embodiment mono-: the concrete braiding process while adopting the first sley bar arrangement mode is:
(1) in sley bar GB1, completely wear the first yarn, in the lopping of front needle bar pad yarn, for the top layer of opanken material, the motion of the pad yarn of sley bar GB1 for 0-0-0-1/1-1-1-0//;
(2) in sley bar GB4, completely wear the second yarn, respectively in front needle-bar and the lopping of rear needle bar pad yarn, form the interval yarn of footwear materials, the pad yarn motion of sley bar GB4 for 2-1-1-0/1-2-2-3//;
(3) in sley bar GB5 and sley bar GB6, completely wear the 3rd yarn, in the lopping of rear needle bar pad yarn, form the base fabric of footwear materials, the pad yarn motion of sley bar GB5 for 1-0-1-1/1-2-1-1//, the pad yarn motion of sley bar GB6 is 1-0-1-1/2-3-1-1;
(4) in Jacquard sley bar JB2.1 and Jacquard sley bar JB2.2, completely wear the 4th yarn, in Jacquard sley bar JB3.1 and Jacquard sley bar JB3.2, completely wear the 5th yarn, the 4th yarn and the 5th yarn can adopt the yarn of different colours; According to actual needs, in the jacquard weave region that need to show the 4th yarn, Jacquard sley bar JB2.1 and Jacquard sley bar JB2.2 are in the lopping of front needle bar pad yarn; In the jacquard weave region that need to show the 5th yarn, Jacquard sley bar JB3.1 and Jacquard sley bar JB3.2 are in the lopping of front needle bar pad yarn; The basic pad yarn motion of Jacquard sley bar JB2.1, Jacquard sley bar JB2.2, Jacquard sley bar JB3.1 and Jacquard sley bar JB3.2 for 1-0-1-1/1-2-1-1//, jacquard needle moves to form corresponding jacquard weave portion in the enterprising line displacement in basis of basic pad yarn motion, and the pad yarn motion of concrete jacquard weave portion is:
The pad yarn motion in mesh region: the pad yarn motion of odd number line for 2-1-1-1/1-2-1-1//, the pad yarn motion of even number line for 1-0-1-1/2-3-1-1//;
The pad yarn motion in plain weave region for basic pad yarn motion 1-0-1-1/1-2-1-1//, be not offset.
Embodiment bis-: while adopting the second sley bar arrangement mode to weave, specifically braiding process is:
(1) in sley bar GB6 ', completely wear the first yarn, in the lopping of rear needle bar pad yarn, for the top layer of opanken material, the motion of the pad yarn of sley bar GB6 ' for 0-0-0-1/1-1-1-0//;
(2) in sley bar GB3 ', completely wear the second yarn, respectively in front needle-bar and the lopping of rear needle bar pad yarn, form the interval yarn of footwear materials, the pad yarn motion of sley bar GB3 ' for 2-1-1-0/1-2-2-3//;
(3) in sley bar GB1 ' and sley bar GB2 ', completely wear the 3rd yarn, in the lopping of front needle bar pad yarn, form the base fabric of footwear materials, the pad yarn motion of sley bar GB2 ' for 1-0-1-1/1-2-1-1//, the pad yarn motion of sley bar GB1 ' is 1-0-1-1/2-3-1-1;
(4) in Jacquard sley bar JB2.1 ' and Jacquard sley bar JB2.2 ', completely wear the 4th yarn, in Jacquard sley bar JB3.1 ' and Jacquard sley bar JB3.2 ', completely wear the 5th yarn, the 4th yarn and the 5th yarn can adopt the yarn of different colours; According to actual needs, in the jacquard weave region that need to show the 4th yarn, Jacquard sley bar JB2.1 ' and Jacquard sley bar JB2.2 ' are in the lopping of front needle bar pad yarn; In the jacquard weave region that need to show the 5th yarn, Jacquard sley bar JB3.1 ' and Jacquard sley bar JB3.2 ' are in the lopping of front needle bar pad yarn; The basic pad yarn motion of Jacquard sley bar JB2.1 ', Jacquard sley bar JB2.2 ', Jacquard sley bar JB3.1 ' and Jacquard sley bar JB3.2 ' for 1-0-1-1/1-2-1-1//, jacquard needle moves to form corresponding jacquard weave portion in the enterprising line displacement in basis of basic pad yarn motion, and the pad yarn motion of concrete jacquard weave portion is:
The pad yarn motion in mesh region: the pad yarn motion of odd number line for 2-1-1-1/1-2-1-1//, the pad yarn motion of even number line for 1-0-1-1/2-3-1-1//;
The pad yarn motion in plain weave region for basic pad yarn motion 1-0-1-1/1-2-1-1//, be not offset.
In above-mentioned two embodiment, described the first yarn, the second yarn, the 3rd yarn, the 4th yarn and the 5th yarn all can adopt the yarn of different colours, thereby produce double-color jacquard portion and not homochromy subregion on footwear material surface.
The production method of double-colored Jacquard jacquard weave space fabric of the present invention can form double-colored (monochrome or colour mixture) effect in the one side of space fabric, on two-needle bar jacquard warp, produce, a ground comb is in front needle-bar (or rear needle-bar) braiding, do not swing to relative needle bar pad yarn, form one side basic fabrics; Two Jacquard jacquard guide bars, at front needle-bar (or rear needle-bar) braiding elaborate pattern, use the yarn of different colours, can form decorative pattern color and luster contrast effect clearly on cloth cover; Middle one wears interval yarn sley bar, in the braiding of front and back needle-bar, forms interval yarn; Two sley bars next form base fabric at rear needle-bar (or front needle-bar).
Claims (6)
1. a production method for double-colored Jacquard jacquard weave space fabric, described space fabric is produced on the double rib warp loom with two jacquard combs, and double rib warp loom comprises front needle-bar and rear needle-bar; It is characterized in that, adopt six sley bar is woven, six sley bars are sley bar GB1, Jacquard sley bar JB2.1, Jacquard sley bar JB2.2, Jacquard sley bar JB3.1, Jacquard sley bar JB3.2, sley bar GB4, sley bar GB5 and the sley bar GB6 that the past needle-bar and rear needle-bar are arranged in order, and specifically braiding process is:
(1) in sley bar GB1, completely wear the first yarn, in the lopping of front needle bar pad yarn, for weaving the top layer of space fabric;
(2) in sley bar GB4, completely wear the second yarn, respectively in front needle-bar and the lopping of rear needle bar pad yarn, form the interval yarn of space fabric;
(3) in sley bar GB5 and sley bar GB6, completely wear the 3rd yarn, in the lopping of rear needle bar pad yarn, form the base fabric of space fabric;
(4) braiding of jacquard weave portion: completely wear the 4th yarn in Jacquard sley bar JB2.1 and Jacquard sley bar JB2.2, in Jacquard sley bar JB3.1 and Jacquard sley bar JB3.2, completely wear the 5th yarn, in the jacquard weave region that need to show the 4th yarn, Jacquard sley bar JB2.1 and Jacquard sley bar JB2.2 are in the lopping of front needle bar pad yarn, and Jacquard sley bar JB3.1 and Jacquard sley bar JB3.2 do not weave; In the jacquard weave region that need to show the 5th yarn, Jacquard sley bar JB3.1 and Jacquard sley bar JB3.2 are in the lopping of front needle bar pad yarn, and Jacquard sley bar JB2.1 and Jacquard sley bar JB2.2 do not weave.
2. the production method of double-colored Jacquard jacquard weave space fabric as claimed in claim 1, is characterized in that: the motion of the pad yarn of described sley bar GB1 for 0-0-0-1/1-1-1-0//.
3. the production method of double-colored Jacquard jacquard weave space fabric as claimed in claim 1, is characterized in that: the motion of the pad yarn of described sley bar GB4 for 2-1-1-0/1-2-2-3//.
4. the production method of double-colored Jacquard jacquard weave space fabric as claimed in claim 1, is characterized in that: the motion of the pad yarn of described sley bar GB5 for 1-0-1-1/1-2-1-1//, the pad yarn motion of sley bar GB6 is 1-0-1-1/2-3-1-1.
5. the production method of double-colored Jacquard jacquard weave space fabric as claimed in claim 1, it is characterized in that: the basic pad yarn motion of described Jacquard sley bar JB2.1, Jacquard sley bar JB2.2, Jacquard sley bar JB3.1 and Jacquard sley bar JB3.2 for 1-0-1-1/1-2-1-1//, jacquard needle moves to form corresponding jacquard weave portion in the enterprising line displacement in basis of basic pad yarn motion, and the pad yarn motion of concrete jacquard weave portion is:
The pad yarn motion in mesh region: the pad yarn motion of odd number line for 2-1-1-1/1-2-1-1//, the pad yarn motion of even number line for 1-0-1-1/2-3-1-1//;
The pad yarn motion in plain weave region for basic pad yarn motion 1-0-1-1/1-2-1-1//, be not offset.
6. the production method of double-colored Jacquard jacquard weave space fabric as claimed in claim 1, is characterized in that: described six sley bar can also by rear needle-bar forward needle-bar be arranged in order as sley bar GB1 ', Jacquard sley bar JB2.1 ', Jacquard sley bar JB2.2 ', Jacquard sley bar JB3.1 ', Jacquard sley bar JB3.2 ', sley bar GB4 ', sley bar GB5 ' and sley bar GB6 '; Now, sley bar GB6 ' is in the lopping of rear needle bar pad yarn, for weaving the top layer of space fabric; Sley bar GB3 ', respectively in front needle-bar and the lopping of rear needle bar pad yarn, forms the interval yarn of space fabric; Sley bar GB1 ' and sley bar GB2 ', in the lopping of front needle bar pad yarn, form the base fabric of space fabric; Jacquard sley bar JB2.1 ' and Jacquard sley bar JB2.2 ' form jacquard weave portion in front needle bar pad yarn lopping.
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