TWI792549B - Knitted article having mesh with decoration and manufacture method thereof - Google Patents
Knitted article having mesh with decoration and manufacture method thereof Download PDFInfo
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本發明係提供一種具有網孔的編織物及其製造方法,尤其是一種具有雙列鑲邊網孔的編織物及其製造方法。The invention provides a braided fabric with meshes and a manufacturing method thereof, especially a braided fabric with double-row bordered meshes and a manufacturing method thereof.
隨著編織行業的不斷發展及壯大,以及經編技術的發展,市面上充斥著五花八門的經編產品。經編技術廣泛應用在生活中及各行各業。在激烈的競爭環境下,新的技術不斷被研究及開發,舊有的技術將被淘汰。目前業界對於網孔的改良大多著重在網孔的大小或透孔的效果等,對於網孔裝飾改良的技術仍為稀少,除此之外,要在豐富的視覺變化的前提下,達到舒適的手感及優異的結構穩定度,對於編織技術更是一大挑戰。With the continuous development and growth of the weaving industry and the development of warp knitting technology, the market is flooded with various warp knitting products. Warp knitting technology is widely used in life and all walks of life. In the fierce competition environment, new technologies are constantly being researched and developed, and old technologies will be eliminated. At present, the improvement of mesh in the industry mostly focuses on the size of the mesh or the effect of the through hole, etc., and the technology for improving the mesh decoration is still rare. In addition, it is necessary to achieve a comfortable environment under the premise of rich visual changes. Hand feeling and excellent structural stability are a big challenge for weaving technology.
有鑑於此,如何增加產品的辨識度,並同時提高編織物的結構穩定度,遂成相關業者值得投入之研究。In view of this, how to increase the recognition of products and at the same time improve the structural stability of woven fabrics has become a research worth investing in by relevant industries.
本發明之一目的是提供一種具有雙列鑲邊網孔的編織物的製造方法,利用第一賈卡單元及第二賈卡單元的配置並搭相應的偏移狀態,使第二賈卡單元可在網孔的周圍形成鑲邊的效果,進而可增加產品的辨識度,另外更具有編織順暢的優勢。One object of the present invention is to provide a kind of manufacturing method of the braided fabric that has double-column selvedge mesh, utilize the disposition of the first Jacquard unit and the second Jacquard unit and take corresponding offset state, make the second Jacquard unit The edge effect can be formed around the mesh, which can increase the recognition of the product, and also has the advantage of smooth weaving.
本發明之一實施方式提供一種具有雙列鑲邊網孔的編織物的製造方法,包含配置步驟及編織步驟。在配置步驟中,將一第一地梳單元、一第一賈卡單元、一第二賈卡單元、一第二地梳單元及一第三地梳單元依序設置於一雙針床機台,其中雙針床機台具有一前針床及一後針床,第一地梳單元、第一賈卡單元、第二賈卡單元、第二地梳單元及第三地梳單元是由前針床往後針床的方向依序設置於雙針床機台。在編織步驟中,將第一地梳單元在前針床上編織,以形成一面層。將第一賈卡單元在前針床上編織,並控制第一賈卡單元的一偏移狀態,使第一賈卡單元在面層之一位置編織成一開孔組織,並在面層上形成一網孔。控制第二賈卡單元的一偏移狀態,使第二賈卡單元編織於網孔的兩側,以在面層之位置形成一鑲邊網孔區。將第三地梳單元在後針床上編織,以形成一底層,並將第二地梳單元在前針床及後針床上編織,以連接面層及底層。One embodiment of the present invention provides a method for manufacturing a braided fabric with double-row selvage meshes, including an arranging step and a weaving step. In the configuration step, a first ground comb unit, a first jacquard unit, a second jacquard unit, a second ground comb unit and a third ground comb unit are sequentially arranged on a double-needle bed machine , wherein the double-needle bed machine has a front needle bed and a rear needle bed, the first ground comb unit, the first jacquard unit, the second jacquard unit, the second ground comb unit and the third ground comb unit are formed by the front The direction of the needle bed to the back needle bed is sequentially set on the double needle bed machine table. In the knitting step, the first ground comb unit is knit on the front needle bed to form one face layer. Weaving the first jacquard unit on the front needle bed, and controlling an offset state of the first jacquard unit, so that the first jacquard unit is knitted into an open-pore structure at one of the positions of the surface layer, and forms a mesh. An offset state of the second jacquard unit is controlled so that the second jacquard unit is woven on both sides of the mesh to form an edged mesh area at the position of the surface layer. The third ground comb unit is knitted on the rear needle bed to form a bottom layer, and the second ground comb unit is knitted on the front needle bed and the rear needle bed to connect the surface layer and the bottom layer.
依據前述實施方式之具有雙列鑲邊網孔的編織物的製造方法,其中在配置步驟中,第一地梳單元、第一賈卡單元、第二賈卡單元、第二地梳單元及第三地梳單元可連接一積極式送紗裝置,積極式送紗裝置以一積極方式送紗給第一地梳單元、第一賈卡單元、第二賈卡單元、第二地梳單元及第三地梳單元。According to the manufacturing method of the braided fabric with double-row selvage meshes according to the aforementioned embodiment, in the configuration step, the first ground comb unit, the first jacquard unit, the second jacquard unit, the second ground comb unit, and the second The three ground comb units can be connected to a positive yarn feeding device, and the positive yarn feeding device feeds yarn to the first ground comb unit, the first jacquard unit, the second jacquard unit, the second ground comb unit and the second ground comb unit in a positive way. Three floor comb unit.
依據前述實施方式之具有雙列鑲邊網孔的編織物的製造方法,其中在配置步驟中,雙針床機台可具有一張力桿,第一賈卡單元及第二賈卡單元分別可具有複數個張力片,張力片連接張力桿。According to the manufacturing method of the braided fabric with double-row selvedge meshes according to the aforementioned embodiment, in the configuration step, the double-needle bed machine table can have a tension bar, and the first jacquard unit and the second jacquard unit can respectively have A plurality of tension sheets are connected to the tension rod.
依據前述實施方式之具有雙列鑲邊網孔的編織物的製造方法,其中各張力片與張力桿之間具有一傾斜角,所述傾斜角可為25 o至35 o。 According to the manufacturing method of the braided fabric with double-row selvedge meshes in the aforementioned embodiment, there is an inclination angle between each tension piece and the tension rod, and the inclination angle can be 25 ° to 35 ° .
依據前述實施方式之具有雙列鑲邊網孔的編織物的製造方法,其中在配置步驟中,第一地梳單元、第一賈卡單元、第二賈卡單元、第二地梳單元及第三地梳單元彼此之間具有一梳節距離,所述梳節距離可為3 mm至5 mm。According to the manufacturing method of the braided fabric with double-row selvage meshes according to the aforementioned embodiment, in the configuration step, the first ground comb unit, the first jacquard unit, the second jacquard unit, the second ground comb unit, and the second There is a comb distance between the three ground comb units, and the comb distance may be 3 mm to 5 mm.
依據前述實施方式之具有雙列鑲邊網孔的編織物的製造方法,其中在編織步驟中,可更包含控制第一賈卡單元的偏移狀態,使第一賈卡單元在面層之另一位置編織成一厚組織,並在面層之另一位置形成一平布區。According to the manufacturing method of the braided fabric with double-row selvedge meshes in the aforementioned embodiment, in the weaving step, it may further include controlling the offset state of the first jacquard unit so that the first jacquard unit is placed on the other side of the surface layer. A thick weave is woven at one location and a plain area is formed at another location of the facing.
依據前述實施方式之具有雙列鑲邊網孔的編織物的製造方法,其中在平布區時,可將第二賈卡單元在後針床編織,並控制第二賈卡單元的偏移狀態,使第二賈卡單元編織成一厚組織。According to the manufacturing method of the knitted fabric with double row selvedge meshes according to the aforementioned embodiment, in the plain cloth area, the second jacquard unit can be knitted on the rear needle bed, and the offset state of the second jacquard unit can be controlled , so that the second jacquard unit is woven into a thick tissue.
依據前述實施方式之具有雙列鑲邊網孔的編織物的製造方法,其中在編織步驟中,可更包含將第二賈卡單元在前針床編織,並控制第二賈卡單元的偏移狀態,使第二賈卡單元在面層之另一位置形成一V點提花,V點提花覆蓋第一賈卡單元,並形成一單提花區。According to the manufacturing method of the knitted fabric with double-row selvedge meshes according to the aforementioned embodiment, in the knitting step, it may further include knitting the second jacquard unit on the front needle bed, and controlling the offset of the second jacquard unit In this state, the second jacquard unit forms a V-point jacquard at another position of the surface layer, and the V-point jacquard covers the first jacquard unit to form a single jacquard area.
依據前述實施方式之具有雙列鑲邊網孔的編織物的製造方法,其中在編織步驟中,可更包含將第二賈卡單元在前針床編織,並控制第二賈卡單元的偏移狀態,使第二賈卡單元在面層之另一位置形成複數個V點提花,所述V點提花覆蓋第一賈卡單元,且V點提花相互重疊,並形成一雙提花區。According to the manufacturing method of the knitted fabric with double-row selvedge meshes according to the aforementioned embodiment, in the knitting step, it may further include knitting the second jacquard unit on the front needle bed, and controlling the offset of the second jacquard unit state, the second jacquard unit forms a plurality of V-point jacquards at another position of the surface layer, the V-point jacquards cover the first jacquard units, and the V-point jacquards overlap each other to form a double jacquard area.
依據前述實施方式之具有雙列鑲邊網孔的編織物的製造方法,其中在編織步驟中,可更包含將第三地梳單元編織成一平布開口組織。According to the manufacturing method of the braided fabric with double-row selvedge meshes in the aforementioned embodiment, in the weaving step, it may further include weaving the third ground comb unit into a plain cloth open weave.
本發明之另一目的是提供一種具有雙列鑲邊網孔的編織物,透過第一賈卡單元及第二賈卡單元特殊的結構配置,使第二賈卡單元可在網孔周圍達到鑲邊的效果,藉此可增加產品的辨識度。Another object of the present invention is to provide a braided fabric with a double-row border mesh, through the special structural configuration of the first jacquard unit and the second jacquard unit, the second jacquard unit can achieve bordering around the mesh. The effect of the edge can increase the recognition of the product.
本發明之另一實施方式提供一種具有雙列鑲邊網孔的編織物,包含面層、中間層、底層、第一賈卡單元及第二賈卡單元。面層由一第一地梳單元編織而成,中間層由一第二地梳單元編織而成,底層由一第三地梳單元編織而成,其中中間層設置於面層與底層之間,且第二地梳單元連接第一地梳單元及第三地梳單元,使面層與底層連接。第一賈卡單元連接第一地梳單元,第二賈卡單元連接第一地梳單元及第一賈卡單元。其中具有雙列鑲邊網孔的編織物具有一鑲邊網孔區,鑲邊網孔區設置於面層,鑲邊網孔區具有一網孔,網孔由第一賈卡單元編織而成,且第二賈卡單元分別連接網孔之兩側。Another embodiment of the present invention provides a braided fabric with double-row selvage meshes, including a surface layer, a middle layer, a bottom layer, a first jacquard unit, and a second jacquard unit. The surface layer is woven by a first ground comb unit, the middle layer is woven by a second ground comb unit, and the bottom layer is woven by a third ground comb unit, wherein the middle layer is arranged between the surface layer and the bottom layer, And the second floor comb unit is connected with the first floor comb unit and the third floor comb unit, so that the surface layer is connected with the bottom layer. The first jacquard unit is connected to the first ground comb unit, and the second jacquard unit is connected to the first ground comb unit and the first jacquard unit. Wherein the braided fabric with double rows of selvage meshes has a selvedge mesh area, the selvedge mesh area is arranged on the surface layer, and the selvedge mesh area has a mesh, and the mesh is woven by the first jacquard unit , and the second jacquard units are respectively connected to both sides of the mesh.
依據前述實施方式之具有雙列鑲邊網孔的編織物,可更具有一平布區,在平布區時,第一賈卡單元連接面層,第二賈卡單元連接底層,且第一賈卡單元及第二賈卡單元為一厚組織。According to the braided fabric with double rows of edged meshes according to the aforementioned embodiment, it may further have a plain cloth area. In the plain cloth area, the first jacquard unit is connected to the top layer, the second jacquard unit is connected to the bottom layer, and the first jacquard unit is connected to the bottom layer, and the first jacquard unit is connected to the bottom layer. The card unit and the second jacquard unit are a thick tissue.
依據前述實施方式之具有雙列鑲邊網孔的編織物,可更具有一單提花區,其設置於面層,在單提花區時,第二賈卡單元覆蓋第一賈卡單元,且第二賈卡單元在面層形成一V點提花。According to the aforementioned embodiment, the braided fabric with double-row selvedge meshes may further have a single jacquard area, which is arranged on the surface layer. In the single jacquard area, the second jacquard unit covers the first jacquard unit, and the second jacquard unit covers the first jacquard unit. Two jacquard units form a V-point jacquard on the surface layer.
依據前述實施方式之具有雙列鑲邊網孔的編織物,可更具有一雙提花區,其設置於面層,在雙提花區時,第二賈卡單元覆蓋第一賈卡單元,第二賈卡單元在面層形成複數個V點提花,且V點提花相互重疊。According to the braided fabric with double rows of border meshes according to the aforementioned embodiment, it may further have a double jacquard area, which is arranged on the surface layer. When in the double jacquard area, the second jacquard unit covers the first jacquard unit, and the second jacquard unit Jacquard units form multiple V-point jacquards on the surface layer, and the V-point jacquards overlap each other.
依據前述實施方式之具有雙列鑲邊網孔的編織物,其中第三地梳單元可為一平布開口組織。According to the braided fabric with double-row selvage meshes according to the aforementioned embodiment, the third floor comb unit can be a plain cloth open structure.
依據前述實施方式之具有雙列鑲邊網孔的編織物,其中第一地梳單元、第二地梳單元及第三地梳單元可分別為透明紗線。According to the braided fabric with double-row selvedge meshes in the aforementioned embodiment, the first floor comb unit, the second floor comb unit and the third floor comb unit can be respectively transparent yarns.
依據前述實施方式之具有雙列鑲邊網孔的編織物,其中第一地梳單元之材質、第一賈卡單元之材質、第二賈卡單元之材質、第二地梳單元之材質及第三地梳單元之材質可分別為一滌綸、一錦綸、一陽離子紗、一氨綸、一熱塑性聚酯、一熱塑性聚氨酯、一併紗、一包芯紗、一包覆紗或一功能性紗線。According to the braided fabric with double rows of border meshes according to the aforementioned embodiment, the material of the first floor comb unit, the material of the first jacquard unit, the material of the second jacquard unit, the material of the second floor comb unit and the material of the second floor comb unit The materials of the three ground comb units can be one polyester, one nylon, one cationic yarn, one spandex, one thermoplastic polyester, one thermoplastic polyurethane, one combined yarn, one core-spun yarn, one covered yarn or one functional yarn .
以下將參照圖式說明本發明之複數個實施例。為明確說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本發明。也就是說,在本發明部分實施例中,這些實務上的細節是非必要的。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之;並且重複之元件將可能使用相同的編號表示之。Several embodiments of the present invention will be described below with reference to the drawings. For the sake of clarity, many practical details are included in the following narrative. It should be understood, however, that these practical details should not be used to limit the invention. That is, in some embodiments of the present invention, these practical details are unnecessary. In addition, for the sake of simplifying the drawings, some commonly used structures and elements will be shown in a simple and schematic way in the drawings; and repeated elements may be denoted by the same reference numerals.
請參閱第1圖、第2圖、第3圖、第4圖及第5圖,第1圖繪示本發明一實施方式之具有雙列鑲邊網孔的編織物100的示意圖,第2圖繪示依照第1圖之具有雙列鑲邊網孔的編織物100的部分放大圖,第3圖繪示依照第1圖之具有雙列鑲邊網孔的編織物100的剖面示意圖,第4圖繪示本發明另一實施方式之具有雙列鑲邊網孔的編織物的製造方法200的流程圖,第5圖繪示依照第4圖之具有雙列鑲邊網孔的編織物的製造方法200的梳節組織配置圖。本發明之一實施方式提供一種具有雙列鑲邊網孔的編織物100,本發明之另一實施方式提供一種具有雙列鑲邊網孔的編織物的製造方法200,其中第1圖之具有雙列鑲邊網孔的編織物100可由第4圖之具有雙列鑲邊網孔的編織物的製造方法200所製成,以下將一併說明各實施方式的細節。Please refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5. Fig. 1 shows a schematic diagram of a braided
如第1圖、第2圖及第3圖所示,並請一併參照第5圖,具有雙列鑲邊網孔的編織物100包含面層110、中間層120及底層130,面層110由第一地梳單元310編織而成,中間層120由第二地梳單元340編織而成,底層130由第三地梳單元350編織而成,其中中間層120設置於面層110與底層130之間,且第二地梳單元340連接第一地梳單元310及第三地梳單元350,使面層110與底層130連接。具有雙列鑲邊網孔的編織物100更包含第一賈卡單元320及第二賈卡單元330。第一賈卡單元320連接第一地梳單元310,第二賈卡單元330連接第一地梳單元310及第一賈卡單元320。As shown in Fig. 1, Fig. 2 and Fig. 3, and please refer to Fig. 5 together, the braided
如第1圖及第2圖所示,具有雙列鑲邊網孔的編織物100具有一鑲邊網孔區140,鑲邊網孔區140設置於面層110,鑲邊網孔區140具有網孔150,網孔150由第一賈卡單元320編織而成,第二賈卡單元330分別連接網孔150之兩側,且第二賈卡單元330覆蓋於第一賈卡單元320之上。As shown in Fig. 1 and Fig. 2, the braided
進一步地說,第二賈卡單元330可在網孔150之兩側編織成V字的形狀,使原本單調的網孔150多了修飾的效果,使網孔150的外觀可更加衝擊,並可增加具有雙列鑲邊網孔的編織物100的產品辨識度。另外,使用者可透過網孔150透視底層130,亦可觀察到由第一地梳單元310及第三地梳單元350所產生之魚絲效果。Furthermore, the
另一方面,透過第二地梳單元340編織形成中間層120,並連接面層110及底層130,藉此,除了可增加具有雙列鑲邊網孔的編織物100整體結構的穩定度,更可以增加具有雙列鑲邊網孔的編織物100的挺度,使具有雙列鑲邊網孔的編織物100獲得扎實且舒適的手感。On the other hand, the
第三地梳單元350可為一平布開口組織。具體而言,第二地梳單元340在面層110及底層130之間來回編織,容易在面層110之表面及底層130之表面形成單絲外露的問題,進而降低布面手感的舒適度。透過第三地梳單元350為平布開口組織的結構配置,可解決底層130之單絲外露的問題。此外,面層110之單絲外露的問題,可透過第一賈卡單元320及第二賈卡單元330的覆蓋解決。The third
具有雙列鑲邊網孔的編織物100可更具有平布區160,在平布區160時,第一賈卡單元320連接面層110,第二賈卡單元330連接底層130,且第一賈卡單元320及第二賈卡單元330為一厚組織。藉此,第一賈卡單元320覆蓋第一地梳單元310,使面層110展現第一賈卡單元320之色彩;第二賈卡單元330覆蓋第三地梳單元350,使底層130展現第二賈卡單元330之色彩。The braided
具有雙列鑲邊網孔的編織物100可更具有單提花區170,其設置於面層110,在單提花區170時,第二賈卡單元330覆蓋第一賈卡單元320,且第二賈卡單元330在面層110形成一V點提花。The
具有雙列鑲邊網孔的編織物100可更具有雙提花區180,其設置於面層110,在雙提花區180時,第二賈卡單元330覆蓋第一賈卡單元320,第二賈卡單元330在面層110形成複數個V點提花,且所述V點提花相互重疊。The
進一步地說,在單提花區170,第二賈卡單元330形成之V點提花不相互重疊;在雙提花區180,第二賈卡單元330形成之V點提花相互重疊,雙提花區180可相較單提花區170形成更為飽和之圖樣。藉此,具有雙列鑲邊網孔的編織物100可在同一表面上提供多樣且豐富的布面視覺效果。Further, in the
在第1圖實施方式中,第一賈卡單元320的顏色及第二賈卡單元330的顏色可為不同顏色,藉此可使鑲邊網孔區140更加繽紛亮眼。第一地梳單元310、第二地梳單元340及第三地梳單元350可分別為透明紗線。藉此,可更突顯第一賈卡單元320及第二賈卡單元330的色彩。In the embodiment shown in FIG. 1 , the color of the
第一地梳單元310之材質、第一賈卡單元320之材質、第二賈卡單元330之材質、第二地梳單元340之材質及第三地梳單元350之材質分別可為一滌綸、一錦綸、一陽離子紗、一氨綸、一熱塑性聚酯、一熱塑性聚氨酯、一併紗、一包芯紗、一包覆紗或一功能性紗線。藉此,具有雙列鑲邊網孔的編織物100可搭配各紗線之材質,以滿足各種手感及視覺上的需求。以下將以第4圖之具有雙列鑲邊網孔的編織物的製造方法200詳細說明第1圖之具有雙列鑲邊網孔的編織物100的製造過程。The material of the first
請再次參照第4圖及第5圖,如第4圖所示,具有雙列鑲邊網孔的編織物的製造方法200包含配置步驟210以及編織步驟220。Please refer to FIG. 4 and FIG. 5 again. As shown in FIG. 4 , the
首先,如第5圖所示,在配置步驟210,將第一地梳單元310、第一賈卡單元320、第二賈卡單元330、第二地梳單元340及第三地梳單元350依序設置於一雙針床機台(圖未繪示),其中雙針床機台具有一前針床301及一後針床302,第一地梳單元310、第一賈卡單元320、第二賈卡單元330、第二地梳單元340及第三地梳單元350是由前針床301往後針床302的方向依序設置於雙針床機台。First, as shown in Figure 5, in the
具體而言,在第5圖中,雙針床機台的機台型號可為RDPJ6/2,第一地梳單元310之前還可更包含一梳節(未另標示),在第5圖實施方式中,所述梳節不穿紗,但本發明並不以此為限,在其他實施方式中,所述梳節可穿紗,並加入編織行程之中,以產生更豐富的布面效果。Specifically, in the 5th figure, the model of the double-needle bed machine can be RDPJ6/2, and a comb section (not otherwise marked) can be further included before the first
在第5圖實施方式中,第一賈卡單元320及第二賈卡單元330可分別再分成二半把梳節。仔細地說,第一賈卡單元320可包含第一子賈卡單元321及第一子賈卡單元322,第二賈卡單元330可包含第二子賈卡單元331及第二子賈卡單元332。第一子賈卡單元321和第一子賈卡單元322可走相同或不同之編織路徑,第二子賈卡單元331及第二子賈卡單元332可走相同或不同之編織路徑,進而在具有雙列鑲邊網孔的編織物100的不同位置上形成不同布面效果。In the embodiment shown in FIG. 5 , the
另外,在配置步驟210中,第一地梳單元310、第一賈卡單元320、第二賈卡單元330、第二地梳單元340及第三地梳單元350連接一積極式送紗裝置(圖未繪示),所述積極式送紗裝置以一積極方式送紗給第一地梳單元310、第一賈卡單元320、第二賈卡單元330、第二地梳單元340及第三地梳單元350。在一般雙針床機台的配置中,一般多以紗架式送紗裝置,然而,紗架式送紗裝置耗費極高的人力成本及花費相當多的時間,其產生相當多的成本。因此,本發明透過積極式送紗裝置,並搭配特殊之機台配置,以達到降低成本的效果。再者,透過積極式送紗裝置,可精準地控制第二賈卡單元330的送紗量,藉以達到最理想的鑲邊效果。In addition, in the
如第5圖所示,雙針床機台具有一張力桿303,第一賈卡單元320及第二賈卡單元330分別具有複數個張力片304,張力片304連接張力桿303,其中在第5圖中,第一賈卡單元320及第二賈卡單元330可分別包含數量為二的張力片304。各張力片304與張力桿303之間具有一傾斜角θ,所述傾斜角θ可為25
o至35
o。第一地梳單元310、第一賈卡單元320、第二賈卡單元330、第二地梳單元340及第三地梳單元350彼此之間具有一梳節距離,所述梳節距離可為3 mm至5 mm。
As shown in Figure 5, the double needle bed machine has a
一般而言,一紗線單元僅會配置一把張力片,本發明之具有雙列鑲邊網孔的編織物的製造方法200透過在各紗線單元配置多個張力片304,藉以緩解張力敏感造成布面瑕疵以及難以織造的問題。另外,本發明之具有雙列鑲邊網孔的編織物的製造方法200透過調整各梳節之間的距離,使其更加緊密,使得紗線更好脫圈,並使織造可更為順暢。藉由上述雙針床機台與各紗線單元的配置,來迎合組織花型的多樣變化,使具有雙列鑲邊網孔的編織物的製造方法200的執行更加順利。Generally speaking, one yarn unit is only equipped with one tension sheet. The
接著進行編織步驟220。在編織步驟220中,將第一地梳單元310在前針床301上編織,以形成面層110。將第一賈卡單元320在前針床301上編織,並控制第一賈卡單元320的一偏移狀態,使第一賈卡單元320在面層110之一位置編織成一開孔組織,並在面層110上形成網孔150。控制第二賈卡單元330的一偏移狀態,使第二賈卡單元330編織於網孔150的兩側,以在面層110之一位置形成鑲邊網孔區140。將第三地梳單元350在後針床302上編織,以形成底層130,並將第二地梳單元340在前針床301及後針床302上編織,以連接面層110及底層130。The weaving
藉由上述編織方法,獲得具有雙列鑲邊效果的網孔150,進而可增加具有雙列鑲邊網孔的編織物100的視覺衝擊性;此外,透過第二地梳單元340的織造,更可以在具有獨特視覺效果的優勢下,同時保有優異的結構穩定度及舒適的布面觸感。By the above-mentioned weaving method, the
編織步驟220可更包含控制第一賈卡單元320的偏移狀態,使第一賈卡單元320在面層110之另一位置編織成一厚組織,並在面層110之另一位置形成平布區160。再者,在平布區160時,可將第二賈卡單元330在後針床302編織,並控制第二賈卡單元330的偏移狀態,使第二賈卡單元330編織成一厚組織。The weaving
編織步驟220可更包含將第二賈卡單元330在前針床301編織,並控制第二賈卡單元330的偏移狀態,使第二賈卡單元330在面層110之另一位置形成一V點提花,所述V點提花覆蓋第一賈卡單元320,並形成單提花區170。The
編織步驟220可更包含將第二賈卡單元330在前針床301編織,並控制第二賈卡單元330的偏移狀態,使第二賈卡單元330在面層110之又一位置形成複數個V點提花,所述V點提花覆蓋第一賈卡單元320,且所述V點提花相互重疊,並形成雙提花區180。The
另外,編織步驟220可更包含將第三地梳單元350編織成一平布開口組織,藉此可防止第二地梳單元340織單絲外露的問題。In addition, the weaving
以下將以實際做法及實際的紗線路徑說明具有雙列鑲邊網孔的編織物100之鑲邊網孔區140、平布區160、單提花區170及雙提花區180的製造方法。The manufacturing method of the
請參閱第6A圖、第6B圖、第6C圖、第6D圖及第6E圖。第6A圖繪示依照第4圖之第一地梳單元310的墊紗組織的示意圖,第6B圖繪示依照第4圖之第一賈卡單元320的原始墊紗組織的示意圖,第6C圖繪示依照第4圖之第二賈卡單元330的原始墊紗組織的示意圖,第6D圖繪示依照第4圖之第二地梳單元340的墊紗組織的示意圖,第6E圖繪示依照第4圖之第三地梳單元350的墊紗組織的示意圖。Please refer to Figure 6A, Figure 6B, Figure 6C, Figure 6D and Figure 6E. Figure 6A shows a schematic diagram of the laying structure of the first
具體而言,第一地梳單元310、第二地梳單元340及第三地梳單元350分別具有墊紗組織。第一賈卡單元320及第二賈卡單元330分別具有原始墊紗組織及提花墊紗組織,其中第一賈卡單元320及第二賈卡單元330分別依據一賈卡控制信息進行偏移。所述原始墊紗組織為第一賈卡單元320及第二賈卡單元330偏移之前的紗線組織,所述提花墊紗組織為第一賈卡單元320及第二賈卡單元330偏移之後紗線下一步走向及變化的紗線組織。透過控制賈卡控制信息來操控第一賈卡單元320及第二賈卡單元330的偏移,藉以達到組織花型變化的效果。Specifically, the first
更仔細地說,墊紗組織、原始墊紗組織及提花墊紗組織分別具有墊紗數碼,所述墊紗數碼可代表第一地梳單元310、第一賈卡單元320、第二賈卡單元330、第二地梳單元340及第三地梳單元350的編織路徑。另外,賈卡控制信息可接收一偏移信號,所述偏移信號以字母H及字母T表示,其中,字母H代表不偏移信號,字母T代表偏移信號。以下將詳細說明具有雙列鑲邊網孔的編織物100之不同區域的編織方法。To be more specific, the laid yarn weave, the original laid yarn weave and the jacquard laid yarn weave respectively have laid yarn numbers, and the said laid yarn numbers can represent the first
請參閱第7圖,並請一併參閱第6A圖。第7圖繪示依照第4圖之第一賈卡單元320在鑲邊網孔區140的偏移狀態示意圖。如第6A圖所示,將第一地梳單元310之墊紗組織的墊紗數碼設定為1000/0111//,以配合第一賈卡單元320在前針床301作開孔。另外,如第7圖所示,設定第一賈卡單元320之原始墊紗組織的墊紗數碼為1011/1211//,並設定偏移信號為TTHH-HHHH,使提花墊紗組織為2111/1211//,搭配第一賈卡單元320之墊紗組織可做任意區域的開孔。Please refer to Figure 7 and please also refer to Figure 6A. FIG. 7 shows a schematic diagram of the offset state of the
請參閱第8A圖、第8B圖及第8C圖。第8A圖繪示依照第4圖之第二賈卡單元330在網孔150左列的偏移狀態示意圖,第8B圖繪示依照第4圖之第二賈卡單元330在網孔150中間的偏移狀態示意圖,第8C圖繪示依照第4圖之第二賈卡單元330在網孔150右列的偏移狀態示意圖。如第6C圖所示,設定第二賈卡單元330之原始墊紗組織的墊紗數碼為1110/1112//,接著根據網孔150的位置,接收不同偏移信號,以令第二賈卡單元330在網孔150的兩側編織。Please refer to Figure 8A, Figure 8B and Figure 8C. Figure 8A shows a schematic diagram of the offset state of the
仔細地說,如第8A圖所示,設定偏移信號為HHHH-HTHT,使提花墊紗組織為1110/1011//,並使第二賈卡單元330可編織於網孔150左列。如第8B圖所示,設定偏移信號為THTH-HTHT,使提花墊紗組織為0100/1011//,並使第二賈卡單元330可編織於網孔150中間。如第8C圖所示,設定偏移信號為THTH-TTTT,使提花墊紗組織為0100/0001//,並使第二賈卡單元330可編織於網孔150右列。透過上述墊紗組織的組合之間的完美配合,以在網孔150之兩側達到理想的鑲邊效果。Specifically, as shown in FIG. 8A, set the offset signal to HHHH-HTHT, make the jacquard lap weave 1110/1011//, and make the
請參閱第9A圖及第9B圖。第9A圖繪示依照第4圖之第一賈卡單元320在平布區160的偏移狀態示意圖,第9B圖繪示依照第4圖之第二賈卡單元330在平布區160的偏移狀態示意圖。在平布區160時,第一賈卡單元320及第二賈卡單元330可為一厚組織,以形成一厚實平布。仔細地說,如第9A圖所示,第一賈卡單元320在前針床301編織,設定偏移信號為HHHH-TTHH,使第一賈卡單元320之提花墊紗組織為1011/2311//。如第9B圖所示,第二賈卡單元330在後針床302編織,設定偏移信號為HHTT-HHHH,使第二賈卡單元330之提花墊紗組織為110(-1)/1112//。Please refer to Figure 9A and Figure 9B. Figure 9A shows a schematic diagram of the offset state of the
請參閱第10圖,其繪示依照第4圖之第二賈卡單元330在單提花區170的偏移狀態示意圖。如第10圖所示,在單提花區170時,設定第二賈卡單元330之偏移信號為THTH-TTTT,使提花墊紗組織為0100/0001//。如第1圖及第2圖所示,藉以使第二賈卡單元330在面層110上形成V點提花,且V點提花不互相重疊。Please refer to FIG. 10 , which shows a schematic diagram of the offset state of the
請參閱第11圖,其繪示依照第4圖之第二賈卡單元330在雙提花區180的偏移狀態示意圖。如第11圖所示,在雙提花區180時,設定第二賈卡單元330之偏移信號為THTH-HTHT,使提花墊紗組織為0100/1011//。如第1圖及第2圖所示,藉以使第二賈卡單元330在面層110上形成複數個V點提花,且所述V點提花互相重疊。Please refer to FIG. 11 , which shows a schematic diagram of the offset state of the
本發明之具有雙列鑲邊網孔的編織物透過第二賈卡單元的特殊結構配置,不但使網孔仍可保有其原有特性,更使得原本單調的網孔多了一層修飾,進而可增加本發明之具有雙列鑲邊網孔的編織物的產品辨識度。另一方面,透過本發明之具有雙列鑲邊網孔的編織物的製造方法,可在獲得特殊產品的同時,達到織造順利及成本降低的功效。The special structural configuration of the second jacquard unit of the braided fabric with double-row border meshes of the present invention not only keeps the original characteristics of the mesh, but also adds a layer of modification to the original monotonous mesh. Increase the product recognition of the braided fabric with double-row selvage meshes of the present invention. On the other hand, through the manufacturing method of the braided fabric with double-row selvedge meshes of the present invention, the effects of smooth weaving and cost reduction can be achieved while obtaining special products.
雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed above in terms of implementation, it is not intended to limit the present invention. Anyone skilled in this art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection of the present invention The scope shall be defined by the appended patent application scope.
-1,0,1,2,3:墊紗數碼 100:具有雙列鑲邊網孔的編織物 110:面層 120:中間層 130:底層 140:鑲邊網孔區 150:網孔 160:平布區 170:單提花區 180:雙提花區 200:具有雙列鑲邊網孔的編織物的製造方法 210:配置步驟 220:編織步驟 301:前針床 302:後針床 303:張力桿 304:張力片 310:第一地梳單元 320:第一賈卡單元 321,322:第一子賈卡單元 330:第二賈卡單元 331,332:第二子賈卡單元 340:第二地梳單元 350:第三地梳單元 θ:傾斜角 -1,0,1,2,3: Pad yarn digital 100: Braid with double row selvedge mesh 110: surface layer 120: middle layer 130: bottom layer 140: Border mesh area 150: mesh 160: flat cloth area 170: single jacquard area 180: double jacquard area 200: Manufacturing method of braided fabric with double row selvedge mesh 210: Configuration steps 220: Weaving step 301: Front needle bed 302: rear needle bed 303: tension rod 304: tension film 310: The first ground comb unit 320: The first jacquard unit 321,322: The first sub-Jaka unit 330: The second jacquard unit 331,332: The second sub-Jaka unit 340: The second ground comb unit 350: The third ground comb unit θ: tilt angle
為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下: 第1圖繪示本發明一實施方式之具有雙列鑲邊網孔的編織物的示意圖; 第2圖繪示依照第1圖之具有雙列鑲邊網孔的編織物的部分放大圖; 第3圖繪示依照第1圖之具有雙列鑲邊網孔的編織物的剖面示意圖; 第4圖繪示本發明另一實施方式之具有雙列鑲邊網孔的編織物的製造方法的流程圖; 第5圖繪示依照第4圖之具有雙列鑲邊網孔的編織物的製造方法的梳節組織配置圖; 第6A圖繪示依照第4圖之第一地梳單元的墊紗組織的示意圖; 第6B圖繪示依照第4圖之第一賈卡單元的原始墊紗組織的示意圖; 第6C圖繪示依照第4圖之第二賈卡單元的原始墊紗組織的示意圖; 第6D圖繪示依照第4圖之第二地梳單元的墊紗組織的示意圖; 第6E圖繪示依照第4圖之第三地梳單元的墊紗組織的示意圖; 第7圖繪示依照第4圖之第一賈卡單元在鑲邊網孔區的偏移狀態示意圖; 第8A圖繪示依照第4圖之第二賈卡單元在網孔左列的偏移狀態示意圖; 第8B圖繪示依照第4圖之第二賈卡單元在網孔中間的偏移狀態示意圖; 第8C圖繪示依照第4圖之第二賈卡單元在網孔右列的偏移狀態示意圖; 第9A圖繪示依照第4圖之第一賈卡單元在平布區的偏移狀態示意圖; 第9B圖繪示依照第4圖之第二賈卡單元在平布區的偏移狀態示意圖; 第10圖繪示依照第4圖之第二賈卡單元在單提花區的偏移狀態示意圖;以及 第11圖繪示依照第4圖之第二賈卡單元在雙提花區的偏移狀態示意圖。 In order to make the above and other objects, features, advantages and embodiments of the present invention more clearly understood, the accompanying drawings are described as follows: Figure 1 shows a schematic diagram of a braided fabric with double-row selvage meshes according to an embodiment of the present invention; Figure 2 shows a partially enlarged view of the braided fabric with double row selvedge mesh according to Figure 1; Figure 3 shows a schematic cross-sectional view of the braided fabric with double-row selvedge mesh according to Figure 1; Fig. 4 shows a flow chart of a method for manufacturing a braided fabric with double row border meshes according to another embodiment of the present invention; Fig. 5 shows the arrangement diagram of the knuckle joint according to the manufacturing method of the braided fabric with double-row selvedge meshes in Fig. 4; Fig. 6A shows a schematic diagram of the laying structure of the first floor comb unit according to Fig. 4; Fig. 6B shows a schematic diagram of the original lapping structure of the first jacquard unit according to Fig. 4; Fig. 6C shows a schematic diagram of the original lapping structure of the second jacquard unit according to Fig. 4; Fig. 6D shows a schematic diagram of the laying structure of the second ground comb unit according to Fig. 4; Figure 6E shows a schematic diagram of the laying structure of the third ground comb unit according to Figure 4; Fig. 7 shows a schematic diagram of the offset state of the first jacquard unit in the border mesh area according to Fig. 4; Figure 8A shows a schematic diagram of the offset state of the second jacquard unit in the left column of the mesh according to Figure 4; Fig. 8B shows a schematic diagram of the offset state of the second jacquard unit in the middle of the mesh according to Fig. 4; Figure 8C shows a schematic diagram of the offset state of the second jacquard unit in the right column of the mesh according to Figure 4; Figure 9A shows a schematic diagram of the offset state of the first Jacquard unit in the flat cloth area according to Figure 4; Figure 9B shows a schematic diagram of the offset state of the second Jacquard unit in the flat cloth area according to Figure 4; Figure 10 shows a schematic diagram of the offset state of the second jacquard unit in the single jacquard area according to Figure 4; and Fig. 11 is a schematic diagram showing the offset state of the second jacquard unit in the double jacquard area according to Fig. 4 .
150:網孔 170:單提花區 180:雙提花區 330:第二賈卡單元 150: mesh 170: single jacquard area 180: double jacquard area 330: Second Jacquard Unit
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CN202121267519.8U CN216040092U (en) | 2021-06-07 | 2021-06-07 | Woven fabric with double rows of trim meshes |
CN202110633520.6A CN115506074A (en) | 2021-06-07 | 2021-06-07 | Woven fabric with double rows of trim meshes and method for manufacturing same |
CN202121267519.8 | 2021-06-07 |
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Citations (3)
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US5553642A (en) * | 1992-03-11 | 1996-09-10 | Tillon; Georges | Process and device for making decorated woven-knitted textile backing |
US7201024B2 (en) * | 2002-09-09 | 2007-04-10 | Kawashimaorimono Co., Ltd. | Elastic warp-knit fabric |
CN103835063A (en) * | 2013-12-03 | 2014-06-04 | 江南大学 | Method for producing bicolor jacquard spacer fabric |
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US5553642A (en) * | 1992-03-11 | 1996-09-10 | Tillon; Georges | Process and device for making decorated woven-knitted textile backing |
US7201024B2 (en) * | 2002-09-09 | 2007-04-10 | Kawashimaorimono Co., Ltd. | Elastic warp-knit fabric |
CN103835063A (en) * | 2013-12-03 | 2014-06-04 | 江南大学 | Method for producing bicolor jacquard spacer fabric |
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