CN111005145A - Manufacturing process of creel single jacquard multi-color fly-line fabric and fabric thereof - Google Patents

Manufacturing process of creel single jacquard multi-color fly-line fabric and fabric thereof Download PDF

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Publication number
CN111005145A
CN111005145A CN201911236766.9A CN201911236766A CN111005145A CN 111005145 A CN111005145 A CN 111005145A CN 201911236766 A CN201911236766 A CN 201911236766A CN 111005145 A CN111005145 A CN 111005145A
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China
Prior art keywords
jacquard
guide bar
fly
fabric
threaded
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CN201911236766.9A
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CN111005145B (en
Inventor
蔡清来
刘恋
叶美月
林芳
许华婷
黄梓超
鲁之仰
蔡燕玲
庄藤雄
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Sincetech Fujian Technology Co Ltd
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Sincetech Fujian Technology Co Ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/06Patterned fabrics or articles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • D04B27/24Thread guide bar assemblies

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses a manufacturing process of a creel single jacquard multi-color fly-line fabric, which comprises the steps of weaving preparation, guide bar configuration, weaving on a loom and the like, wherein jacquard weaving and weaving are carried out on a jacquard guide bar JB1.1 and a jacquard guide bar JB1.2 according to pattern requirements to form fly lines, local connection and disconnection are achieved, the coexistence effect of cloth jacquard and multi-color fly lines is formed, the color effect can be achieved without a complex post-finishing process, the product is more attractive and flexible, the cloth cover style is enriched, the production cost is reduced, and the grade and market competitiveness of the product are greatly improved.

Description

Manufacturing process of creel single jacquard multi-color fly-line fabric and fabric thereof
Technical Field
The invention relates to the technical field of weaving processes, in particular to a manufacturing process of a creel single jacquard multi-color fly line fabric and the fabric.
Background
With the progress of the social era, the living standard of people is gradually improved, the requirements of the market on the production of shoes and clothes are higher and higher, people pay more and more attention to the freshness and the creative feeling of shoes while having requirements on basic performance, and meanwhile, the pursuit of color values also enables colorful shoes to appear successively. And therefore, shoes of rainbow color series are increasingly popular, which represents pursuit and love of life.
At present, the existing shoe uppers of rainbow color series on the market, however, textile shoe uppers usually need subsequent processing treatment for achieving the effect of rainbow color series, and the working procedures such as printing, coating or hot pressing, dyeing and the like are carried out, so that the operation is complex, the cost is high, and the environment is easily polluted.
Although the obtained vamp can embody the rainbow color system effect, the problems that the colors of the processed vamp are disordered and staggered, the colors are mixed, stiffness and rigidity exist, independent patterns cannot be formed in each color and the like due to the limited existing process means, the attractiveness of the rainbow color system vamp is greatly influenced, the product grade is not improved, and the market competitiveness is reduced.
Disclosure of Invention
The invention aims to overcome the defects and provides a manufacturing process of a creel single jacquard multicolor fly-line fabric and the fabric.
In order to achieve the purpose, the technical solution of the invention is as follows:
a manufacturing process of a creel single jacquard multicolor fly-line fabric is characterized by comprising the following steps:
s1, preparation for knitting: designing the pattern of the fabric on a computer, and processing a computer-operated file by using autonomous computer-operated software;
s2, bar configuration: selecting a warp knitting machine with not less than five guide bars, wherein the five adjacent guide bars are sequentially a guide bar GB1, a guide bar GB2, a jacquard guide bar JB1.1, a jacquard guide bar JB1.2 and a guide bar GB4 according to arrangement positions of the guide bars;
s3, weaving on a machine: the guide bars GB1 and GB2 are used for padding yarns on the warp knitting machine to form a surface layer of a fabric in a loop mode, the jacquard guide bars JB1.1 and JB1.2 are jacquard knitted and woven according to pattern requirements to form fly yarns, and the guide bar GB4 is knitted to form a bottom layer of the fabric.
Specifically, the guide bars GB1 and GB2 are threaded in a two-thread and two-space manner, that is, two positions are left after each two threads are threaded, and then the circular threading is continued, the guide bar GB4 is threaded in a full-thread manner, and the jacquard guide bars JB1.1 and JB1.2 are threaded in a one-thread and one-space manner, that is, one position is left after each thread is threaded, and then the circular threading is continued.
Specifically, the guide bar GB4 is threaded by using a polyester monofilament material, and the guide bars GB1, GB2, JB1.1 and JB1.2 are all threaded by using low-elasticity untwisted yarns.
Specifically, the guide bar GB1 and the guide bar GB2 each have six pan heads, and each pan head is threaded with 256 yarns respectively.
Specifically, the jacquard guide bars JB1.1 and JB1.2 adopt creels for let-off, and each guide bar is respectively penetrated with 1536 yarns.
In particular, the bar GB4 has six pan heads, each of which is threaded with 512 yarns.
Specifically, in step S3, the jacquard guide bars JB1.1 and JB1.2 selectively pad yarns on the front and back sides of the blank fabric to weave a jacquard effect forming the front and back sides of the blank fabric, and then the jacquard guide bars JB1.1 and JB1.2 are hidden between the top layer and the bottom layer, do not participate in weaving, weave to form a fly, and perform two-way interlacing weaving to achieve the effect of local connection and disconnection, forming the coexistence of the cloth jacquard and the fly, and weave together to form a creel single jacquard multicolor fly fabric.
Specifically, the basic structure of the laying yarn of the guide bar GB1 is: (1-0/2-3) × 3, (4-5/3-2) × 3//; the basic structure of the laying yarn of the guide bar GB2 is as follows: (4-5/3-2) × 3, (1-0/2-3) × 3//; the basic yarn laying organization of the jacquard guide bar JB1.1 is as follows: 1-0-1-0/0-1-0-1//; the jacquard guide bar JB1.2 has a basic yarn laying structure: 1-0-1-0/0-1-0-1//; the basic structure of the laying yarn of the guide bar GB4 is as follows: 1-1-0-2/2-2-3-1//.
A creel single jacquard multicolor fly-line fabric is manufactured by adopting the manufacturing process.
By adopting the technical scheme, the invention has the beneficial effects that:
the invention breaks through the process, utilizes jacquard to carry out multicolor jacquard and non-participation in weaving to form a fly line method, enables the cloth cover to have the effect of coexistence of jacquard and fly line, has bright color, enables the finished product of the fabric to have double visual effects, and has diversified face effects and more abundant and beautiful appearance.
The colorful fly line is hidden between the jacquard patterns, the patterns are invisible, the content is elegant, the hazy effect is achieved in effect, meanwhile, the yarns can move along with the change of external force, the colorful effect can be achieved through the multicolor jacquard patterns and the fly line without a complex after-finishing process, so that the product is more attractive and flexible, the cloth cover style is enriched, the whole flow is greatly simplified, the design efficiency and the production benefit are fundamentally improved, the production cost is reduced, and the grade and the market competitiveness of the product are greatly improved.
Detailed Description
The invention is further illustrated by the following specific examples.
A manufacturing process of a creel single jacquard multicolor fly-line fabric is characterized by comprising the following steps:
s1, preparation for knitting: designing the pattern of the fabric on a computer, and processing a computer-operated file by using autonomous computer-operated software;
s2, bar configuration: selecting a warp knitting machine with not less than five guide bars, wherein the five adjacent guide bars are sequentially a guide bar GB1, a guide bar GB2, a jacquard guide bar JB1.1, a jacquard guide bar JB1.2 and a guide bar GB4 according to arrangement positions of the guide bars;
s3, weaving on a machine: knitting a face layer forming the front face of the gray fabric by the guide bar GB1 operating on the front needle bed in cooperation with the guide bar GB 2; then the guide bar GB4 is used for weaving to form a bottom layer of the back surface of the grey cloth, then jacquard guide bars JB1.1 and JB1.2 are used for selectively lapping yarns on the front surface and the back surface of the grey cloth to form the jacquard effect of the front surface and the back surface of the grey cloth, and simultaneously front and back connecting lines of the grey cloth are formed, the coil structure firmly presses the tissue coils on the front surface and the back surface together, the front surface and the back surface of the grey cloth are integrally woven and connected into a whole, or the jacquard guide bars JB1.1 and JB1.2 are hidden between the surface layer and the bottom layer and do not participate in weaving, weaving forms a fly line, plays the effect of local connection and disconnection, forms the coexistence of cloth jacquard and fly line, and jointly weaves to form the single jacquard multicolor fly line fabric of the creel.
Specifically, the guide bars GB1 and GB2 are threaded in a two-thread and two-space manner, that is, two positions are left after each two threads are threaded, and then the circular threading is continued, the guide bar GB4 is threaded in a full-thread manner, and the jacquard guide bars JB1.1 and JB1.2 are threaded in a one-thread and one-space manner, that is, one position is left after each thread is threaded, and then the circular threading is continued.
Specifically, the jacquard guide bar JB1.1 and the jacquard guide bar JB1.2 are split jacquard guide bars, that is, a full-size jacquard guide bar JB1 is divided into two half-size jacquard guide bars JB1.1 and JB1.2 on a machine.
Specifically, any yarn can be used as the guide bar GB4, and any yarn can be used as the guide bars GB1, GB2, jacquard guide bar JB1.1 and jacquard guide bar JB 1.2. In this example, the guide bar GB4 is threaded with a polyester monofilament material, and the guide bars GB1, GB2, jaca guide bars JB1.1 and JB1.2 are all threaded with low-stretch untwisted yarns.
Specifically, the basic structure of the laying yarn of the guide bar GB1 is: (1-0/2-3) × 3, (4-5/3-2) × 3//; the basic structure of the laying yarn of the guide bar GB2 is as follows: (4-5/3-2) × 3, (1-0/2-3) × 3//; the basic yarn laying organization of the jacquard guide bar JB1.1 is as follows: 1-0-1-0/0-1-0-1//; the jacquard guide bar JB1.2 has a basic yarn laying structure: 1-0-1-0/0-1-0-1//; the basic structure of the laying yarn of the guide bar GB4 is as follows: 1-1-0-2/2-2-3-1//.
Specifically, the guide bar GB1 and the guide bar GB2 each have six pan heads, and each pan head is threaded with 256 yarns respectively.
Specifically, the jacquard guide bars JB1.1 and JB1.2 adopt creels for let-off, and each guide bar is respectively penetrated with 1536 yarns.
In particular, the bar GB4 has six pan heads, each of which is threaded with 512 yarns.
Specifically, in step S3, the jacquard guide bars JB1.1 and JB1.2 selectively pad yarns on the front and back sides of the blank fabric to weave a jacquard effect forming the front and back sides of the blank fabric, and then the jacquard guide bars JB1.1 and JB1.2 are hidden between the top layer and the bottom layer, do not participate in weaving, weave to form a fly, and perform two-way interlacing weaving to achieve the effect of local connection and disconnection, forming the coexistence of the cloth jacquard and the fly, and weave together to form a creel single jacquard multicolor fly fabric.
A creel single jacquard multicolor fly-line fabric is manufactured by adopting the process.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, and all equivalent variations and modifications made in the claims of the present invention should be included in the scope of the present invention.

Claims (9)

1. A manufacturing process of a creel single jacquard multicolor fly-line fabric is characterized by comprising the following steps:
s1, preparation for knitting: designing the pattern of the fabric on a computer, and processing a computer-operated file by using autonomous computer-operated software;
s2, bar configuration: selecting a warp knitting machine with not less than five guide bars, wherein the five adjacent guide bars are sequentially a guide bar GB1, a guide bar GB2, a jacquard guide bar JB1.1, a jacquard guide bar JB1.2 and a guide bar GB4 according to arrangement positions of the guide bars;
s3, weaving on a machine: the guide bars GB1 and GB2 are used for padding yarns on the warp knitting machine to form a surface layer of a fabric in a loop mode, the jacquard guide bars JB1.1 and JB1.2 are jacquard knitted and woven according to pattern requirements to form fly yarns, and the guide bar GB4 is knitted to form a bottom layer of the fabric.
2. The process of claim 1, wherein the creel single jacquard multi-color fly fabric comprises: the guide bar GB1 and the guide bar GB2 are threaded in a two-thread two-empty mode, namely two positions are left after every two threads are threaded, then the circular threading is continued, the guide bar GB4 is threaded in a full-thread mode, the jacquard guide bars JB1.1 and JB1.2 are threaded in a one-thread one-empty mode, namely one position is left after every thread is threaded, and then the circular threading is continued.
3. The process of claim 1, wherein the creel single jacquard multi-color fly fabric comprises: the guide bar GB4 is threaded by using a polyester monofilament material, and the guide bars GB1, GB2, Jacquard guide bar JB1.1 and Jacquard guide bar JB1.2 are all threaded by using low-elasticity twist-free yarns.
4. The process of claim 1, wherein the creel single jacquard multi-color fly fabric comprises: the guide bars GB1 and GB2 each have six pan heads, and each pan head is threaded with 256 yarns respectively.
5. The process of claim 1, wherein the creel single jacquard multi-color fly fabric comprises: the jacquard guide bars JB1.1 and JB1.2 adopt creels for let-off, and each guide bar is respectively penetrated with 1536 yarns.
6. The process of claim 1, wherein the creel single jacquard multi-color fly fabric comprises: the bar GB4 has six pan heads, each of which is threaded with 512 yarns.
7. The process of claim 1, wherein the creel single jacquard multi-color fly fabric comprises: in step S3, the jacquard guide bar JB1.1 and the jacquard guide bar JB1.2 selectively pad yarns on the front and back sides of the grey cloth to weave a jacquard effect on the front and back sides of the grey cloth, and then the jacquard guide bar JB1.1 and the jacquard guide bar JB1.2 are hidden between the surface layer and the bottom layer, do not participate in weaving, weave to form a fly line, perform the two-way interlaced weaving, start with local connection and disconnection, form an effect that the cloth jacquard and the fly line coexist, and weave together to form a creel single jacquard multicolor fly line fabric.
8. The process of claim 1, wherein the creel single jacquard multi-color fly fabric comprises: the basic structure of the laying yarn of the guide bar GB1 is as follows: (1-0/2-3) × 3, (4-5/3-2) × 3//; the basic structure of the laying yarn of the guide bar GB2 is as follows: (4-5/3-2) × 3, (1-0/2-3) × 3//; the basic yarn laying organization of the jacquard guide bar JB1.1 is as follows: 1-0-1-0/0-1-0-1//; the jacquard guide bar JB1.2 has a basic yarn laying structure: 1-0-1-0/0-1-0-1//; the basic structure of the laying yarn of the guide bar GB4 is as follows: 1-1-0-2/2-2-3-1//.
9. The utility model provides a creel single merchant card polychrome fly line fabric which characterized in that: the colored fly-line fabric with the creel single jacquard weave is manufactured by adopting the manufacturing process of the colored fly-line fabric with the creel single jacquard weave according to any one of claims 1 to 8.
CN201911236766.9A 2019-12-05 2019-12-05 Manufacturing process of creel single jacquard multi-color fly-line fabric and fabric thereof Active CN111005145B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111705410A (en) * 2020-05-26 2020-09-25 信泰(福建)科技有限公司 Jacquard fly-line fabric

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003041467A (en) * 2001-07-26 2003-02-13 Nippon Mayer Ltd Knitting method for patterned textile-toned warp knitted fabric and the resultant warp knitted fabric
CN103835063A (en) * 2013-12-03 2014-06-04 江南大学 Method for producing bicolor jacquard spacer fabric
CN105420911A (en) * 2015-11-04 2016-03-23 信泰(福建)科技有限公司 Double-faced jacquard weaving technology
CN106149191A (en) * 2016-08-31 2016-11-23 莆田市华峰工贸有限公司 A kind of preparation technology of the heterochromatic differentiation in region warp knitting cloth

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003041467A (en) * 2001-07-26 2003-02-13 Nippon Mayer Ltd Knitting method for patterned textile-toned warp knitted fabric and the resultant warp knitted fabric
CN103835063A (en) * 2013-12-03 2014-06-04 江南大学 Method for producing bicolor jacquard spacer fabric
CN105420911A (en) * 2015-11-04 2016-03-23 信泰(福建)科技有限公司 Double-faced jacquard weaving technology
CN106149191A (en) * 2016-08-31 2016-11-23 莆田市华峰工贸有限公司 A kind of preparation technology of the heterochromatic differentiation in region warp knitting cloth

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111705410A (en) * 2020-05-26 2020-09-25 信泰(福建)科技有限公司 Jacquard fly-line fabric

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