CN113417062A - Freely collapsed warp knitting jacquard fabric and manufacturing method thereof - Google Patents
Freely collapsed warp knitting jacquard fabric and manufacturing method thereof Download PDFInfo
- Publication number
- CN113417062A CN113417062A CN202110778778.5A CN202110778778A CN113417062A CN 113417062 A CN113417062 A CN 113417062A CN 202110778778 A CN202110778778 A CN 202110778778A CN 113417062 A CN113417062 A CN 113417062A
- Authority
- CN
- China
- Prior art keywords
- guide bar
- jacquard
- warp
- layer
- bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 77
- 238000009940 knitting Methods 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 210000002268 wool Anatomy 0.000 claims abstract description 14
- 238000009941 weaving Methods 0.000 claims abstract description 6
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 210000004209 hair Anatomy 0.000 claims description 4
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 claims description 3
- 239000010410 layer Substances 0.000 abstract description 79
- 239000002344 surface layer Substances 0.000 abstract description 31
- 230000008859 change Effects 0.000 abstract description 5
- 239000000835 fiber Substances 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 22
- 238000000034 method Methods 0.000 description 16
- 229920004933 Terylene® Polymers 0.000 description 12
- 239000005020 polyethylene terephthalate Substances 0.000 description 12
- 230000008569 process Effects 0.000 description 7
- 238000012938 design process Methods 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 239000002356 single layer Substances 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 229920002334 Spandex Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
- D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/10—Open-work fabrics
- D04B21/12—Open-work fabrics characterised by thread material
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention provides a free-collapse warp-knitted jacquard fabric and a manufacturing method thereof, and the free-collapse warp-knitted jacquard fabric comprises a mesh body woven by warp knitting, wherein the mesh body consists of a transparent mesh jacquard surface layer, a collapse layer, a pattern multicolor jacquard layer, a wool upper layer and a bottom layer from top to bottom, the transparent mesh jacquard surface layer consists of two half-machine number jacquard guide bars JB2 and a guide bar JB3, the collapse layer consists of four half-machine number jacquard guide bars JB2, JB3, JB4 and JB5 which are matched with each other, and the pattern multicolor jacquard layer consists of two half-machine number jacquard guide bars JB6 and JB7 which are used for jacquard weaving on the transparent mesh jacquard surface layer and the wool upper layer; the invention can produce the jacquard mesh with high performance and unique appearance pattern by combining the change of the double-needle-bed three-jacquard card machine and the guide bar empty threading and the matching use of pattern design and chemical fiber yarn.
Description
Technical Field
The invention relates to the technical field of jacquard warp knitting, in particular to a freely collapsed warp knitting jacquard fabric and a manufacturing method thereof.
Background
Warp-knitted double-needle bar creel jacquard mesh is a special jacquard vamp fabric produced on a double-needle bar warp knitting machine with a creel yarn supply device and a jacquard device. Along with the abundance of market creel products, the patterns of the conventional creel jacquard net cloth are more and more abundant, and creel single jacquard net cloth and creel double jacquard net cloth are more endless and have the following main characteristics: 1. the simple meshes on the face are vertical, the middle patterns are single patterns, and most of the patterns are double-needle-bed upper and lower patterns; for example, the single jacquard line of the creel can only realize face jacquard and the jacquard needle method of the common single jacquard, and is lack of novelty; later, creel double jacquard cards are innovatively used in the market, jacquard effects are enriched for creel warp-knitted mesh cloth, but the common breakthrough point is to perform jacquard in the middle of the creel warp-knitted mesh cloth, or various types of stitches are invented to improve and enrich the design of middle-layer patterns of the creel warp-knitted mesh cloth; 2. although the double jacquard design is adopted for the meshes of the cloth cover part of the creel warp-knitted net in the market, the transparent three-dimensional effect (realized by transparent yarns) of the creel warp-knitted net cloth is kept, but due to the process limitation, the meshes of the cloth cover part of the creel warp-knitted net are simple and single, lack of change and difficult to change; 3. the concave-convex or collapse effect can only be realized by the spandex core-spun yarn, the temperature is not well controlled, and the yellowing is easy to occur.
Disclosure of Invention
In view of the above, the present invention aims to provide a freely collapsed warp knitting jacquard fabric which can produce a jacquard fabric with air permeability, three-dimensional appearance and unique patterns by combining a double-needle-bed jacquard machine with guide bar empty threading variation and the matching use of pattern design and chemical fiber yarns.
The invention is realized by adopting the following method: the free-collapse warp-knitted jacquard fabric comprises a mesh fabric body woven by integral warp knitting, wherein the mesh fabric body consists of a transparent mesh jacquard surface layer, a collapse layer, a pattern multicolor jacquard layer, a wool high layer and a bottom layer from top to bottom, the transparent mesh jacquard surface layer consists of two half-machine number jacquard bars JB2 and a guide bar JB3, the collapse layer consists of two half-machine number jacquard bars JB4 and a guide bar JB5, and the pattern multicolor jacquard layer consists of two half-machine number jacquard bars JB6 and a guide bar JB7 which are used for jacquard weaving the transparent mesh jacquard surface layer and the wool high layer.
Another object of the present invention is to provide a method for making a warp knitted jacquard fabric which is easy for a worker to better work.
A method of making a free-collapsing warp knit jacquard fabric comprising the steps of:
step S1, during manufacturing, integrally knitting the fabric by using a double-needle-bed warp knitting machine, wherein the double-needle-bed warp knitting machine is sequentially provided with a guide bar GB1, a JB2, a guide bar JB3, a guide bar JB4, a guide bar JB5, a guide bar JB6, a guide bar JB7 and a guide bar GB 8;
step S2, adopting a blank threading or full threading form to weave chain tissue or warp flat tissue by a guide bar GB 1;
step S3, the guide bar JB2 and the guide bar JB3 are two split type half-machine number jacquard guide bars, and the warp plain weave or weft insertion weave is run by the guide bar JB2 yarn and the guide bar JB3 yarn in a mode of threading 1 and threading 1 space on a machine;
step S4, the guide bar JB4 and the guide bar JB5 are two split type and half machine number jacquard guide bars, and the guide bar JB4 yarn and the guide bar JB5 yarn are threaded in a mode of 1 thread and 1 space on a machine, and run through a flat weave or an inserting weft weave or a wool comb weave; step S5, the guide bar JB6 and the guide bar JB7 are two split type half-machine number jacquard guide bars, and the warp flat knitting is carried out in a mode that the guide bar JB6 yarn and the guide bar JB7 yarn are threaded in a machine in a mode of 1 thread and 1 space;
step S6, guide bar GB8 adopts a mode of empty threading or full threading to run a chain stitch and a warp pile stitch.
Further, the guide bar JB2 and guide bar JB3 are woven using a jacquard face bottom warp knit; the guide bar arranged on the double-needle bar warp knitting machine is GB1/JB1-GB 8.
Furthermore, the organization of each guide bar is respectively the guide bar GB1 empty threading, the guide bars JB2 and JB3 warp flat organization,
guide bar JB4, JB5 front and back warp flat weave, guide bar JB6, JB7 front and back warp flat weave, and GB8 chain weave. Further, yarns of each guide bar on the machine platform are that guide bar GB1 adopts 30D-150D monofilament transparent yarns or other FDY or DTY filaments, and guide bar JB2 adopts 30D-150D monofilament transparent yarns or other FDY or DTY filaments; the guide bar JB3 adopts 30D-150D monofilament transparent yarn or other FDY or DTY filament; the guide bar JB4 adopts 70D-300DFDY or DTY filament; the guide bar JB5 adopts 70D-300DFDY or DTY filament; the guide bar JB6 adopts 70D-300DFDY or DTY filament; the guide bar JB7 adopts 70D-300DFDY or DTY filament; the bar GB8 uses 30D-150D monofilament-like clear yarns or other FDY or DTY filaments.
The invention has the beneficial effects that: the invention breaks through the existing warp knitting effect in the market, innovatively invents that the jacquard face has obvious free collapse so that the cloth face has the coexisting effect of a sandwich and a single layer, the face patterns and the meshes are richer and more changeable than the warp knitting mesh cloth of a common creel, and in order to make the meshes more unique and novel, the invention also innovatively invents the jacquard edge-covering mesh process so as to enrich the mesh effect and realize novel mesh type three-dimensional jacquard, and the jacquard warp-knitted mesh cloth is a novel mesh cloth design method, and the meshes are redesigned on the basis of keeping the three-dimensional transparent advantage of the warp knitting mesh cloth of the original creel, and the flexibility of the warp feeding amount of the creel machine creel is utilized to design the freely collapsed jacquard fabric which is more flexible and more unique than the jacquard of the common cree; the innovative design of the invention solves the problems that meshes at the cloth surface part of a creel warp-knitted net cloth are simple and single, lack of change and difficult to change, utilizes the principle of a jacquard machine table and wonderful process design to make the creel warp-knitted net cloth products more abundant, can loop at the bottom of all jacquard machines, not only keeps the original thick and solid sandwich effect of the creel warp-knitted net cloth, but also has single-layer ventilation effect, innovatively enriches the diversity of the meshes of the creel warp-knitted products, solves the problem that the original old creel warp-knitted products can only make simple regular meshes at the face and the bottom, successfully utilizes the jacquard three-dimensional jacquard mesh process design to enrich the jacquard patterns of the jacquard three-dimensional jacquard meshes, and makes the creel warp-knitted net cloth products more colorful, innovative and better in three-dimensional effect; in order to obtain a 3D stereoscopic multilayer pattern effect and a further space effect, the first layer of two half-machine number jacquard patterns can be freely designed to achieve a free collapse effect with a single jacquard pattern; the second layer of creel jacquard comb layer can form a connecting layer and a single-layer effect by free front and back jacquard; the most two jacquard cards of the prior creels at the 3 rd layer can be provided with no redundant comb, so that the bottom part is generally designed into regular meshes or plain weave, and the three jacquard card design is developed for achieving the space effect, so that the bottom part also has the jacquard card design method and effect; the three-jacquard-warp-rack product meets the fashion trend of the market, is an important breakthrough and innovation of warp-knitted jacquard three-dimensional mesh fabric types, and is another innovation in jacquard design technology.
Drawings
Figure 1 is an exploded view of the warp knitted jacquard fabric.
FIG. 2 is a schematic flow chart of the method of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Referring to fig. 1, the present invention provides an embodiment: the free-collapse warp-knitted jacquard fabric comprises a mesh fabric body woven by integral warp knitting, wherein the mesh fabric body consists of a transparent mesh jacquard surface layer, a collapse layer, a pattern multicolor jacquard layer, a wool high layer and a bottom layer from top to bottom, the transparent mesh jacquard surface layer consists of two half-machine number jacquard bars JB2 and a guide bar JB3, the collapse layer consists of two half-machine number jacquard bars JB4 and a guide bar JB5, and the pattern multicolor jacquard layer consists of two half-machine number jacquard bars JB6 and a guide bar JB7 which are used for jacquard weaving the transparent mesh jacquard surface layer and the wool high layer.
Referring to fig. 2, the present invention provides a method for manufacturing a freely collapsed warp knitted jacquard fabric, comprising the steps of:
step S1, during manufacturing, integrally knitting the fabric by using a double-needle-bed warp knitting machine, wherein the double-needle-bed warp knitting machine is sequentially provided with a guide bar GB1, a JB2, a guide bar JB3, a guide bar JB4, a guide bar JB5, a guide bar JB6, a guide bar JB7 and a guide bar GB 8;
step S2, adopting a blank threading or full threading form to weave chain tissue or warp flat tissue by a guide bar GB 1;
step S3, the guide bar JB2 and the guide bar JB3 are two split type half-machine number jacquard guide bars, and the warp plain weave or weft insertion weave is run by the guide bar JB2 yarn and the guide bar JB3 yarn in a mode of threading 1 and threading 1 space on a machine;
step S4, the guide bar JB4 and the guide bar JB5 are two split type and half machine number jacquard guide bars, and the guide bar JB4 yarn and the guide bar JB5 yarn are threaded in a mode of 1 thread and 1 space on a machine, and run through a flat weave or an inserting weft weave or a wool comb weave; step S5, the guide bar JB6 and the guide bar JB7 are two split type half-machine number jacquard guide bars, and the warp flat knitting is carried out in a mode that the guide bar JB6 yarn and the guide bar JB7 yarn are threaded in a machine in a mode of 1 thread and 1 space;
step S6, guide bar GB8 adopts a mode of empty threading or full threading to run a chain stitch and a warp pile stitch.
Referring to fig. 1, a jacquard fabric with free collapse comprises a fabric body woven by warp knitting, wherein the fabric body comprises a transparent mesh jacquard surface layer, a single-layer jacquard surface layer with free collapse and a multi-color jacquard surface layer, three-dimensional meshes, planar meshes and the like, the mesh jacquard surface layer comprises two half jacquard guide bars JB2 and a guide bar JB3, and various single jacquard patterns are woven according to the design process requirements to achieve the effect and the hiding effect of single jacquard fabric; the connecting layer is arranged behind the mesh jacquard surface layer, is jacquard by two half-machine number jacquard guide bars JB4 and a guide bar JB5, and forms an intermediate layer and a free collapse effect by jacquard on the free front and back surfaces; the multi-color pattern jacquard layer is formed by two half-machine number jacquard guide bars JB6 and guide bars JB7 according to the design process requirements, and multi-color jacquard patterns are arranged on the surface, and bottom meshes are combined with granular body meshes or freely collapsed bottoms. Preferably, the pattern jacquard layer is jacquard by using an up-down connection type needle method. Preferably, the plane meshes and the three-dimensional meshes consist of surface layer meshes, middle parts and bottom meshes. Preferably, the free collapse is composed of three sides combined into a whole. Preferably, the mesh cloth body further comprises a rough height layer arranged behind the pattern jacquard layer. Preferably, the mesh cloth body further comprises a bottom layer arranged behind the pattern jacquard layer.
Please refer to fig. 2, a method for making a free-collapse jacquard fabric uses a double-needle bar warp knitting machine to perform integral knitting, the double-needle bar warp knitting machine is sequentially provided with a guide bar JB2, a guide bar JB3, a guide bar JB4, a guide bar JB5, a guide bar JB6, a guide bar JB7, a guide bar GB8, a guide bar JB2 and a guide bar JB3 which are two split type half-size jacquard guide bars, and guide bar JB2 yarns and guide bar JB3 yarns pass through a flat weave in a mode that 1 thread is 1 empty in the threading of a machine; the guide bar JB4 and the guide bar JB5 are two split type half-machine number jacquard guide bars, and the guide bar JB4 yarns and the guide bar JB5 yarns are threaded in a machine table mode of 1 thread and 1 space, and run in a flat weave or a weft insertion weave; the guide bar JB6 and the guide bar JB7 are two split type half-machine number jacquard guide bars, and the guide bar JB6 yarns and the guide bar JB7 yarns are threaded in a mode of 1 thread and 1 space on a machine table to run a warp flat weave; the guide bar GB8 yarn is transparent yarn, and the guide bar GB8 yarn runs a knitting chain weave in a full-penetration mode in the threading of a machine. Preferably, the bar JB2 and bar JB3 are woven using a jacquard face bottom warp knit. Preferably, the double-needle bed warp knitting machine is provided with a guide bar GB1/JB1-GB 8; the guide bar GB8 yarn is transparent yarn, and the guide bar GB8 yarn runs a knitting chain weave in a full-penetration mode in the threading of a machine. Preferably, the yarn laying number of each guide bar is respectively that, guide bar GB1 is worn in the air, guide bar JB2, JB3 is walked through the flat stitch, guide bar JB4, JB5 are walked through the flat stitch before and after, guide bar JB6, JB7 are walked through the flat stitch before and after, GB8 is walked through the chain stitch, preferably, each guide bar is arranged on the machine platform, guide bar GB1 is worn in the air, guide bar JB 2: warping 270 yarns of each pan head of 6 pan heads of 30D-100D monofilaments or transparent yarns; bar JB 3: warping 270 yarns of each pan head of 6 pan heads of 30D-100D monofilaments or transparent yarns; bar JB 4: warping 75D-300D low stretch yarn, creel 1620 yarns; bar JB5 warp 75D-300D low stretch yarns, frame 1620 yarns; bar JB 6: warping 75D-300D low stretch yarn, creel 1620 yarns; bar JB 7: warping 75D-300D low stretch yarn, creel 1620 yarns; bar GB 8: the 30D-100D monofilament or transparent yarn is warped, 6 coiled yarns are adopted, and 540 yarns are adopted in each coiled yarn.
The invention is further illustrated by the following specific examples:
the invention relates to a freely collapsed warp knitting jacquard fabric, which comprises a mesh fabric body woven by warp knitting, wherein the mesh fabric body comprises a mesh and jacquard surface layer 1, a collapsed layer 2, a multicolor jacquard surface layer 3, a high wool layer 4 and a bottom layer 5, the mesh jacquard surface layer 1 has a mesh structure or is woven by transparent yarns, the surface layer 1 is jacquard by two half-machine jacquard guide bars JB2 and JB3, and various single jacquard patterns are woven according to the design process requirement to achieve the effect of single jacquard mesh fabric or freely collapsed mesh fabric; the collapse layer 2 is looped together with the surface layer 1 on the bottom surface, is jacquard by two half-machine number jacquard guide bars JB4 and JB5, and forms a collapse structure through free downward warp knitting; the pattern jacquard layer 3 is jacquard on the surface layer 1 and/or the hair height layer 4 by two half jacquard guide bars JB6 and guide bar JB7 according to the design process requirements, and the pattern multicolor jacquard layer 3 is connected with the jacquard patterns up and down. The high wool layer 4 and the bottom layer 5 are the last two layers of the mesh fabric body. Specifically, the warp-knitted jacquard fabric capable of collapsing freely comprises a mesh fabric body formed by warp knitting and weaving integrally, wherein the mesh fabric body comprises a mesh jacquard surface layer 1, a collapse layer 2 and a pattern multicolor jacquard layer 3, the mesh jacquard surface layer 1 is provided with a first mesh fabric structure woven by two half-number jacquard guide bars JB2 and a guide bar JB3, and the first mesh fabric structure comprises various single jacquard patterns to achieve the effect of single jacquard mesh fabric and level hiding; the collapse layer 2 is looped together with the surface layer 1 on the bottom surface, a second jacquard structure knitted by two half-machine number jacquard guide bars JB4 and a guide bar JB5 is arranged, and the collapse structure is formed by freely passing down through a velvet tissue on the second jacquard structure; the pattern multicolor jacquard layer 3 is provided with a third jacquard structure woven by two half-number jacquard guide bars JB6 and guide bars JB7, and the third jacquard structure is arranged on the surface layer 1 and/or the top layer 4 which need to be jacquard in the process. The pattern multicolor jacquard layer 3 is of an upper and lower connection jacquard structure. The facing layer 1 has a mesh or transparent yarn woven free collapse configuration. The mesh cloth body also comprises a rough height layer 4 arranged behind the pattern jacquard layer 3. The wool top layer 4 comprises guide bar JB6 and JB7 yarns, and the guide bar GB8 yarns form a chaining structure in a full-penetration threading structure on a machine. The mesh cloth body also comprises a bottom layer 5 arranged behind the pattern multicolor jacquard layer 3. The bottom layer 5 comprises a guide bar GB8 yarn, the guide bar GB8 yarn is a monofilament/transparent yarn, and the guide bar GB8 yarn forms a chaining structure in a full-penetration threading structure on a machine. The guide bar JB2 yarn and the guide bar JB3 yarn form a warp flat structure by a 1-threading-1-empty threading structure on a machine platform; the guide bar JB6 yarn and the guide bar JB7 yarn form a warp flat structure or a double warp structure by a 1-threading-1-empty threading structure on a machine table. The guide bar JB4 yarn and the guide bar JB5 yarn form a warp flat weave or a weft insertion weave in a machine station by a 1-threading and 1-empty threading structure.
Embodiment 1 a creel three jacquard weave mesh fabric is divided into according to two-sided mesh fabric yarn layer composition: mesh jacquard surface course 1, collapse layer 2, decorative pattern polychrome jacquard layer 3, mao high layer 4 and bottom 5. The production method of the creel three-jacquard mesh cloth comprises the step of integrally weaving the three-jacquard mesh cloth by using a double-needle-bed warp knitting machine, wherein the double-needle-bed warp knitting machine is sequentially provided with a guide bar JB2, a guide bar JB3, a guide bar JB4, a guide bar JB5, a guide bar JB6, a guide bar JB7 and a guide bar GB 8. Mesh jacquard surface layer 1 jacquard I comprises two separated half-machine number jacquard guide bars JB2 and guide bar JB 3; bar JB 2: the yarn feeding amount of a gear is 1850 mm/wax gram, the JB2 runs through a plain weave 1-0/1-1/1-2/1-1//, and the content of the JB2 polyester monofilament yarn accounts for about 5.54%. Bar JB 3: the yarn feeding amount of a gear is 1850 mm/wax gram, the JB3 runs through a plain weave 1-0/1-1/1-2/1-1//, and the content of the JB2 polyester monofilament yarn accounts for about 5.54%. The mesh jacquard surface layer 1 is designed by a jacquard warp-leveling process and can also be subjected to opposite drawing by a guide bar JB2 and a guide bar JB3, and the opposite drawing case is shown in an embodiment 2. A second collapse layer 2 jacquard comprises two separated jacquard guide bars JB4 and JB 5; bar JB 4: 150D terylene low-elasticity yarns are warped, the yarns are 1620 arranged on frames, JB4 yarns are threaded on a machine table in a mode of 1 thread and 1 space, the let-off quantity of a gear is 3200 mm/wax, JB4 runs through a plain weave 1-0/1-0/1-2/1-2//, and the content of JB4 terylene low-elasticity light net yarns accounts for about 23.97%. Bar JB5: 150D terylene low-elasticity yarns are warped, the yarns are 1620 arranged on frames, JB5 yarns are threaded on a machine table in a mode of 1 thread and 1 space, the let-off quantity of a gear is 3200 mm/wax, JB5 runs through a plain weave 1-0/1-0/1-2/1-2//, and the content of JB5 terylene low-elasticity light net yarns accounts for about 23.97%. Pattern multicolor jacquard layer 3 jacquard III, comprising two separated jacquard guide bars JB6 and JB7 with half machine number; bar JB 6: the 140D warping nylon semi-gloss yarn is prepared by frames of 1620 yarns, the JB6 yarn is threaded 1 to 1 in an empty mode on a machine table, the let-off amount of a gear is 2400 mm/wax, the JB6 runs through a plain weave 1-0/1-0/1-2/1-2//, and the JB6 terylene low stretch yarn content accounts for about 16.78%. Bar JB 7: 150D CD low-elasticity yarns are warped, frames of 1620 yarns are provided, JB7 yarns are threaded on a machine in a mode of 1 threading 1 empty, the let-off quantity of a gear is 2400 mm/wax, JB7 runs through a plain weave 1-0/1-0/1-2/1-2//, and the JB7 terylene low-elasticity yarn content accounts for about 17.98%. Bottom layer 5 bar GB 8: the yarn feeding amount of a gear is 1550 mm/wax in a full-penetration mode of the yarn threading of a machine table of 40D monofilament yarn 6 pan heads with 540 yarns, the GB8 yarn, the GB8 walking chain structure 1-1/1-0/0-0/0-1//, and the content of the GB8 monofilament yarn accounts for about 6.19%.
Example 2 as shown in fig. 1, a free-collapsing warp knitted jacquard fabric is composed of two side scrim layers: a mesh jacquard surface layer 1, a free collapse layer 2, a pattern multicolor jacquard layer 3, a capillary high layer 4 and a bottom layer 5. As shown in fig. 2, the free collapse warp-knitted jacquard fabric is produced by integrally knitting with a double needle bar warp knitting machine, which is provided with a bar JB2, a bar JB3, a bar JB4, a bar JB5, a bar JB6, a bar JB7, and a bar GB8 in this order. Mesh jacquard surface layer 1 jacquard I comprises two separated half-machine number jacquard guide bars JB2 and guide bar JB 3; bar JB 2: the yarn feeding amount of a gear is 1850 mm/wax gram, the JB2 runs through a plain weave 1-0/1-1/1-2/1-1//, and the content of the JB2 polyester monofilament yarn accounts for about 5.54%. Bar JB 3: the yarn feeding amount of a gear is 1850 mm/wax gram, the JB3 runs through a plain weave 1-2/1-1/1-0/1-1//, and the content of the JB2 polyester monofilament yarn accounts for about 5.54%. The mesh jacquard surface layer 1, guide bar JB2 and guide bar JB3, are designed by jacquard warp-leveling process, and can also be drawn oppositely, in this embodiment, a drawing oppositely is used, and a collapse layer 2 is jacquard II, which comprises two separated jacquard guide bars JB4 and guide bar JB5 with half machine number; bar JB 4: 150D terylene low-elasticity yarns are warped, the yarns are 1620 arranged on frames, JB4 yarns are threaded on a machine table in a mode of 1 thread and 1 space, the let-off quantity of a gear is 3200 mm/wax, JB4 runs through a plain weave 1-0/1-0/1-2/1-2//, and the content of JB4 terylene low-elasticity light net yarns accounts for about 23.97%. Bar JB5: 150D terylene low-elasticity yarns are warped, the yarns are 1620 arranged on frames, JB5 yarns are threaded on a machine table in a mode of 1 thread and 1 space, the let-off quantity of a gear is 3200 mm/wax, JB5 runs through a plain weave 1-0/1-0/1-2/1-2//, and the content of JB5 terylene low-elasticity light net yarns accounts for about 23.97%. The free collapse layer 2 and the surface layer 1 form a loop together on the bottom surface 5, so that the air permeability and the three-dimensional performance of a creel product are ensured, and the multicolor jacquard effect of the multicolor jacquard is enriched by heavy warp texture design according to design requirements. Pattern multicolor jacquard layer 3 jacquard III, comprising two separated jacquard guide bars JB6 and JB7 with half machine number; bar JB 6: the 140D warping nylon semi-gloss yarn is prepared by frames of 1620 yarns, the JB6 yarn is threaded 1 to 1 in an empty mode on a machine table, the let-off amount of a gear is 2400 mm/wax, the JB6 runs through a plain weave 1-0/1-0/1-2/1-2//, and the JB6 terylene low stretch yarn content accounts for about 16.78%. Bar JB 7: 150D CD low-elasticity yarns are warped, frames of 1620 yarns are provided, JB7 yarns are threaded on a machine in a mode of 1 threading 1 empty, the let-off quantity of a gear is 2400 mm/wax, JB7 runs through a plain weave 1-0/1-0/1-2/1-2//, and the JB7 terylene low-elasticity yarn content accounts for about 17.98%. Bottom layer 5 bar GB 8: the yarn feeding amount of a gear is 1550 mm/wax in a full-penetration mode of the yarn threading of a machine table of 40D monofilament yarn 6 pan heads with 540 yarns, the GB8 yarn, the GB8 walking chain structure 1-1/1-0/0-0/0-1//, and the content of the GB8 monofilament yarn accounts for about 6.19%. The number of the hair high layers 4 can be increased according to design requirements, the jacquard is connected up and down, or the jacquard in the middle layer can delaminate by floating effect; the yarns of the wool top layer 4 can be thick, such as 50D-200D yarns, the thickness of the wool top can be increased, and the local thickness of the mesh cloth body can be adjusted through the collapse layer 2. Bottom layer 5 bar GB 8: the yarn feeding amount of a gear is 1550 mm/wax in a full-penetration mode of the yarn threading of a machine table of 40D monofilament yarn 6 pan heads with 540 yarns, the GB8 yarn, the GB8 walking chain structure 1-1/1-0/0-0/0-1//, and the content of the GB8 monofilament yarn accounts for about 6.19%.
The weave mentioned in the present invention is not limited to the above mentioned weave, and the yarns used are not limited to the above mentioned yarn categories.
The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the claims of the present invention should be covered by the present invention.
Claims (5)
1. A free-collapsing warp knit jacquard fabric characterized by: including the screen cloth body that integrative warp knitting formed, the screen cloth body comprises from last transparent mesh jacquard face layer, collapse layer, decorative pattern polychrome jacquard layer, the hair is high-level and bottom down, transparent mesh jacquard face layer comprises two half machine number jacquard comb JB2 and sley bar JB3, the collapse layer comprises two half machine number jacquard comb JB4 and sley bar JB5 combination, decorative pattern polychrome jacquard layer is in by two half machine number jacquard comb JB6 and sley bar JB7 transparent mesh face layer and hair are high-level carry out the jacquard weave and are constituteed.
2. A method of making a free-collapsing warp knit jacquard fabric comprising the steps of:
step S1, during manufacturing, integrally knitting the fabric by using a double-needle-bed warp knitting machine, wherein the double-needle-bed warp knitting machine is sequentially provided with a guide bar GB1, a JB2, a guide bar JB3, a guide bar JB4, a guide bar JB5, a guide bar JB6, a guide bar JB7 and a guide bar GB 8;
step S2, adopting a blank threading or full threading form to weave chain tissue or warp flat tissue by a guide bar GB 1;
step S3, the guide bar JB2 and the guide bar JB3 are two split type half-machine number jacquard guide bars, and the warp plain weave or weft insertion weave is run by the guide bar JB2 yarn and the guide bar JB3 yarn in a mode of threading 1 and threading 1 space on a machine;
step S4, the guide bar JB4 and the guide bar JB5 are two split type and half machine number jacquard guide bars, and the guide bar JB4 yarn and the guide bar JB5 yarn are threaded in a mode of 1 thread and 1 space on a machine, and run through a flat weave or an inserting weft weave or a wool comb weave;
step S5, the guide bar JB6 and the guide bar JB7 are two split type half-machine number jacquard guide bars, and the warp flat knitting is carried out in a mode that the guide bar JB6 yarn and the guide bar JB7 yarn are threaded in a machine in a mode of 1 thread and 1 space;
step S6, guide bar GB8 adopts a mode of empty threading or full threading to run a chain stitch and a warp pile stitch.
3. A method of making a freely collapsible warp knitted jacquard fabric according to claim 2, wherein: the guide bar JB2 and the guide bar JB3 are knitted using Jacquard face bottom warp knit; the guide bar arranged on the double-needle bar warp knitting machine is GB1/JB1-GB 8.
4. A method of making a freely collapsible warp knitted jacquard fabric according to claim 2, wherein: the weave of each guide bar is respectively guide bar GB1 empty threading, guide bar JB2, JB3 warp-flat weave, guide bar JB4, JB5 front and back warp-flat weave, guide bar JB6, JB7 front and back warp-flat weave, GB8 weaving chain weave.
5. A method of making a freely collapsible warp knitted jacquard fabric according to claim 2, wherein: the yarns of each guide bar on the machine platform are that the guide bar GB1 adopts 30D-150D monofilament transparent yarns or other FDY or DTY filaments, and the guide bar JB2 adopts 30D-150D monofilament transparent yarns or other FDY or DTY filaments; the guide bar JB3 adopts 30D-150D monofilament transparent yarn or other FDY or DTY filament; the guide bar JB4 adopts 70D-300DFDY or DTY filament; the guide bar JB5 adopts 70D-300DFDY or DTY filament; the guide bar JB6 adopts 70D-300DFDY or DTY filament; the guide bar JB7 adopts 70D-300DFDY or DTY filament; the bar GB8 uses 30D-150D monofilament-like clear yarns or other FDY or DTY filaments.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110778778.5A CN113417062A (en) | 2021-07-09 | 2021-07-09 | Freely collapsed warp knitting jacquard fabric and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110778778.5A CN113417062A (en) | 2021-07-09 | 2021-07-09 | Freely collapsed warp knitting jacquard fabric and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113417062A true CN113417062A (en) | 2021-09-21 |
Family
ID=77720570
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110778778.5A Pending CN113417062A (en) | 2021-07-09 | 2021-07-09 | Freely collapsed warp knitting jacquard fabric and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113417062A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113832601A (en) * | 2021-09-24 | 2021-12-24 | 福建省鑫港纺织机械有限公司 | Double-needle bed three-jacquard warp knitting machine |
| WO2023056760A1 (en) * | 2021-10-07 | 2023-04-13 | 信泰(福建)科技有限公司 | Multi-bar jacquard fabric having local sandwich effect |
| WO2025111897A1 (en) * | 2023-11-27 | 2025-06-05 | 信泰(福建)科技有限公司 | Multi-bar jacquard three-dimensional jacquard mesh fabric and manufacturing method therefor |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005042266A (en) * | 2003-07-25 | 2005-02-17 | Nippon Mayer Ltd | Warp knit fabric |
| CN105951294A (en) * | 2016-07-25 | 2016-09-21 | 信泰(福建)科技有限公司 | Production method of three-layer mesh cloth with concave-convex air conduction change mesh holes and mesh cloth |
| CN205821640U (en) * | 2016-07-25 | 2016-12-21 | 信泰(福建)科技有限公司 | A kind of concavo-convex inducing QI change mesh three-layer mesh fabric |
| CN110923937A (en) * | 2019-12-23 | 2020-03-27 | 常州道骐新材料科技有限公司 | Concave-convex pattern type effect double-layer jacquard warp-knitted fabric |
| CN210506712U (en) * | 2019-07-31 | 2020-05-12 | 福建省晋江市华宇织造有限公司 | Three merchant card systems and warp knitting spacer fabric thereof |
| CN111321512A (en) * | 2019-07-31 | 2020-06-23 | 福建省晋江市华宇织造有限公司 | Three merchant card systems and warp knitting spacer fabric thereof |
| CN111621916A (en) * | 2020-05-14 | 2020-09-04 | 信泰(福建)科技有限公司 | Creel three-jacquard mesh and manufacturing method |
| CN211446103U (en) * | 2019-12-16 | 2020-09-08 | 福建漳平协龙高新化纤有限公司 | Warp knitting three jacquard weave screen cloth |
| CN211645568U (en) * | 2019-12-23 | 2020-10-09 | 常州道骐新材料科技有限公司 | Concave-convex pattern type effect double-layer jacquard warp-knitted fabric |
| CN213232666U (en) * | 2020-05-14 | 2021-05-18 | 信泰(福建)科技有限公司 | Three jiaka jacquard weave screen cloth of creel |
| CN217809907U (en) * | 2021-07-09 | 2022-11-15 | 福建利港新材料科技有限公司 | Freely collapsed warp knitting jacquard fabric |
-
2021
- 2021-07-09 CN CN202110778778.5A patent/CN113417062A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005042266A (en) * | 2003-07-25 | 2005-02-17 | Nippon Mayer Ltd | Warp knit fabric |
| CN105951294A (en) * | 2016-07-25 | 2016-09-21 | 信泰(福建)科技有限公司 | Production method of three-layer mesh cloth with concave-convex air conduction change mesh holes and mesh cloth |
| CN205821640U (en) * | 2016-07-25 | 2016-12-21 | 信泰(福建)科技有限公司 | A kind of concavo-convex inducing QI change mesh three-layer mesh fabric |
| CN210506712U (en) * | 2019-07-31 | 2020-05-12 | 福建省晋江市华宇织造有限公司 | Three merchant card systems and warp knitting spacer fabric thereof |
| CN111321512A (en) * | 2019-07-31 | 2020-06-23 | 福建省晋江市华宇织造有限公司 | Three merchant card systems and warp knitting spacer fabric thereof |
| CN211446103U (en) * | 2019-12-16 | 2020-09-08 | 福建漳平协龙高新化纤有限公司 | Warp knitting three jacquard weave screen cloth |
| CN110923937A (en) * | 2019-12-23 | 2020-03-27 | 常州道骐新材料科技有限公司 | Concave-convex pattern type effect double-layer jacquard warp-knitted fabric |
| CN211645568U (en) * | 2019-12-23 | 2020-10-09 | 常州道骐新材料科技有限公司 | Concave-convex pattern type effect double-layer jacquard warp-knitted fabric |
| CN111621916A (en) * | 2020-05-14 | 2020-09-04 | 信泰(福建)科技有限公司 | Creel three-jacquard mesh and manufacturing method |
| CN213232666U (en) * | 2020-05-14 | 2021-05-18 | 信泰(福建)科技有限公司 | Three jiaka jacquard weave screen cloth of creel |
| CN217809907U (en) * | 2021-07-09 | 2022-11-15 | 福建利港新材料科技有限公司 | Freely collapsed warp knitting jacquard fabric |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113832601A (en) * | 2021-09-24 | 2021-12-24 | 福建省鑫港纺织机械有限公司 | Double-needle bed three-jacquard warp knitting machine |
| WO2023056760A1 (en) * | 2021-10-07 | 2023-04-13 | 信泰(福建)科技有限公司 | Multi-bar jacquard fabric having local sandwich effect |
| WO2025111897A1 (en) * | 2023-11-27 | 2025-06-05 | 信泰(福建)科技有限公司 | Multi-bar jacquard three-dimensional jacquard mesh fabric and manufacturing method therefor |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110453365B (en) | 8 comb double jacquard creel jacquard weave screen cloth | |
| CN111172668B (en) | A kind of filling jacquard mesh cloth and its manufacturing method | |
| CN111621916B (en) | Creel three-jacquard jacquard mesh cloth and manufacturing method thereof | |
| WO2021249412A1 (en) | Mesh-type patterned creel double-jacquard mesh fabric and manufacturing method therefor | |
| CN109594190B (en) | Manufacturing process of color-changing jacquard fabric | |
| CN110172781B (en) | Double-jacquard concave-convex process and double-jacquard concave-convex fabric thereof | |
| CN113417062A (en) | Freely collapsed warp knitting jacquard fabric and manufacturing method thereof | |
| CN105420911A (en) | Double-faced jacquard weaving technology | |
| CN212895250U (en) | Mesh type jacquard creel double jacquard mesh | |
| CN112301531B (en) | Fabric with jacquard weave, weaving process and application thereof | |
| CN113564798B (en) | Jacquard jacquard craft mesh with comb sandwich jacquard edges and manufacturing method thereof | |
| CN215757872U (en) | Air layer texture fabric with warp knitting structure | |
| CN108589012A (en) | Single-side double-jacquard-weave mesh weaving process | |
| CN113417064A (en) | Air layer texture fabric with warp knitting structure and manufacturing method thereof | |
| CN212000125U (en) | Filling type jacquard mesh | |
| CN217809907U (en) | Freely collapsed warp knitting jacquard fabric | |
| CN114134630A (en) | Sandwich mesh cloth with local single-layer jacquard, manufacturing method and vamp thereof | |
| CN217517126U (en) | Multi-jacquard lining-in type fabric | |
| CN110424094B (en) | Double Gu Kakong inner multicolor fabric and manufacturing process thereof | |
| CN113265757B (en) | Sandwich mesh cloth with hidden jacquard lines and manufacturing method thereof | |
| CN113550060B (en) | Sandwich mesh with floating yarn jacquard and manufacturing method thereof | |
| CN213232666U (en) | Three jiaka jacquard weave screen cloth of creel | |
| CN113265758B (en) | Jacquard jacquard fabric with ground comb empty needles and jacquard and manufacturing method thereof | |
| CN110685065B (en) | Double-needle bed double-jacquard mesh jacquard V and bottom layer jacquard process | |
| CN113718415B (en) | Sandwich mesh with single-sided structural effect and manufacturing method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210921 |
|
| RJ01 | Rejection of invention patent application after publication |