CN104141197A - Method for producing elastic spacer fabric through two-needle bar warp knitting machine - Google Patents

Method for producing elastic spacer fabric through two-needle bar warp knitting machine Download PDF

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Publication number
CN104141197A
CN104141197A CN201410348616.8A CN201410348616A CN104141197A CN 104141197 A CN104141197 A CN 104141197A CN 201410348616 A CN201410348616 A CN 201410348616A CN 104141197 A CN104141197 A CN 104141197A
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China
Prior art keywords
yarn
sley bar
yarns
fabric
spacer
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CN201410348616.8A
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Chinese (zh)
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CN104141197B (en
Inventor
丛洪莲
蒋高明
张爱军
钟君
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Suzhou Wukun Textile Co ltd
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Jiangnan University
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Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a method for producing an elastic spacer fabric through a two-needle bar warp knitting machine. Guide bars in the warp knitting machine comprises the spacer yarn guiding guide bar, the ground guide bars and the elastic guide bars, wherein the spacer yarn guiding guide bar is arranged at the middle position, the ground guide bars are arranged on the two sides of the spacer yarn guiding guide bar, and the elastic guide bars are arranged on the outer sides of the ground guide bars. The distance between needle bars of the warp knitting machine is correspondingly set according to different applications of the spacer fabric to be produced. Yarns comprise the spacer yarns, the face yarns and the elastic yarns, and the face yarns and the elastic yarns with corresponding thread density are selected according to different surface structures of the spacer fabric. The spacer yarn guiding guide bar penetrates into the spacer yarns, the ground guide bars penetrate into the face yarns, and the elastic guide bars penetrate into the elastic yarns. The face yarns and the elastic yarns are matched to form the upper surface layer and the lower surface layer of the spacer fabric in a knitting mode, and the spacer yarns form the middle interlayer of the spacer fabric in a knitting mode. The spacer fabric produced through the method is good in elasticity, high in reset rate, compact, good in handfeel and high in comfort.

Description

A kind of double rib warp loom is produced the method for partition adjustable fabric
Technical field:
The invention belongs to fabric weaving field, particularly a kind of double rib warp loom is produced the method for partition adjustable fabric.
Background technology:
The product that at present a lot of footwear materials are used, clothes are used, case and bag are used, seat is used adopts warp-knitted spacer fabric to make, because warp-knitted spacer fabric breathable moisture permeability is good, quality is light, compression elasticity is good, quick-drying washable, take in process good microenvironment can be provided, effectively dispel the heat, breathe freely and supplementary ozone, improve the comfortableness in use procedure, and warp-knitted spacer fabric also have one-shot forming and production efficiency advantages of higher.
The type of producing warp-knitted spacer fabric has a lot.Import type has RD4N~RD7N, RD6DPLM~RD8DPLM and Racop D4~Racop D6 etc.Home-made model has GE298, GE2291B, GE6N, E2291/6 and E2291/7 etc.These types are all furnished with 1~3 interval yarn guide comb, and other is and combs, and yarn guide comb in interval penetrates the monofilament such as terylene, polyamide fibre, polypropylene fibre conventionally, and ground comb conventionally penetrates the chemical-fibres filaments such as terylene, polyamide fibre, polypropylene fibre and weaves.Because two-needle bar machine does not all configure spandex sley bar, therefore little, the structure of warp-knitted spacer fabric elasticity deficiency, the deformability of these productions of machinery is not compacted, and in use procedure, comfortableness and aesthetic property are all affected.
The most frequently used warp-knitted spacer fabric tricot gage is E24, arranges 24 pieces of knitting needles for one inch.For increasing the fine and closely woven of space fabric and the degree of compacting, can improve the plane No. of two-needle bar space fabric warp knitting machine, the highest plane No. is E32 at present.Two-needle bar space fabric warp knitting machine has two needle-bars, two harpoons, two groups of sley points, two groups of sinkers and two groups of knocking-over bars.Between two needle-bars, in two needle-bars between each loop-forming element, have very high motion to coordinate requirement between two needle-bars and sley bar, therefore double rib warp loom lopping telecontrol equipment is compared with single needle bar warp knitting machine complexity, coordinate requirement higher, be difficult to produce the double rib warp loom of high plane No..So most of space fabric adopts thicker plane No. to produce, Fabric Style is partially rough, is difficult to produce more closely knit space fabric.
In sum, the space fabric elasticity deficiency that existing double rib warp loom is produced, compacts closely knit not, and comfortableness is bad, can not meet people to it in the demand of taking and decorating with field.
The information that is disclosed in this background technology part is only intended to increase the understanding to general background of the present invention, and should not be regarded as admitting or imply that in any form this information structure has been the known prior art of persons skilled in the art.
Summary of the invention:
The object of the present invention is to provide a kind of double rib warp loom to produce the method for partition adjustable fabric, thereby overcome above-mentioned defect of the prior art.
For achieving the above object, the invention provides
Double rib warp loom is produced a method for partition adjustable fabric, the steps include:
(1) sley bar configuration: in warp knitting machine sley bar comprise interval yarn yarn guiding chase comb, sley bar, elasticity sley bar; Described interval yarn yarn guiding chase comb is arranged on centre position; Described ground sley bar is arranged at yarn yarn guiding chase comb both sides, described interval; Described elasticity sley bar is arranged at sley bar outside, described ground;
(2) configuration is spaced: according to the different purposes of the space fabric of producing, correspondingly configure the distance of warp knitting machine needle bed;
(3) yarn is prepared: yarn comprises interval yarn, veil, elastomeric yarn, according to the difference of space fabric surface structure, selects veil and the elastomeric yarn of corresponding line density;
(4) looming weaving: described interval yarn yarn guiding chase comb penetrates interval yarn, and described ground sley bar penetrates veil, and described elasticity sley bar penetrates elastomeric yarn; Veil matches with elastomeric yarn and weaves the upper and lower surface top layer of space fabric, the middle ware interlayer of interval yarn braiding space fabric.
Preferably, in technique scheme, the space fabric of production comprises footwear material, clothes, case and bag, seat.
Preferably, in technique scheme, warp knitting machine needle bed spacer is generally 1.5mm~12mm.
Preferably, in technique scheme, interval yarn is selected but is not limited only to the one in terylene, polyamide fibre, polypropylene filament or multifilament.
Preferably, in technique scheme, veil is selected but is not limited only to the one in terylene, polyamide fibre, polypropylene filament yarn.
Preferably, in technique scheme, elastomeric yarn is selected but is not limited only to spandex filament.
Preferably, in technique scheme, space fabric surface structure is elasticity plain weave or elastic net structure.
Preferably, in technique scheme, when space fabric surface structure is elasticity plain weave, conventionally select line density be the spandex yarn of 22dtex~78dtex as elastomeric yarn, selecting line density is that the terylene of 22dtex~78dtex or polyamide fibre or polypropylene filament yarn are as veil.
Preferably, in technique scheme, when space fabric surface structure is elastic net, conventionally select line density be the spandex yarn of 133dtex~933dtex as elastomeric yarn, selecting line density is that the terylene of 44dtex~110dtex or polyamide fibre or polypropylene filament yarn are as veil.
Preferably, in technique scheme, the method for producing space fabric also comprises fabric finishing step, and the grey cloth weaving is carried out to kiering, sizing, dyes as required, and carries out multiple sizing.
Compared with prior art, the present invention has following beneficial effect:
Adopt new sley bar configuration mode, utilize the good percentage elongation of spandex yarn and elasticity advantage, knit out good springiness, take comfortable, closely knit warp-knitted spacer fabric compacts; By changing the machine configuration of spacing, can produce multi-purpose warp-knitted spacer fabric simultaneously.
Brief description of the drawings:
Accompanying drawing 1 is combed double rib warp loom sley bar configuration schematic diagram for the present invention 6;
Main description of reference numerals:
GB1, GB6-elasticity sley bar, GB2, GB3, GB5-ground sley bar, GB4-interval yarn yarn guiding chase comb, needle-bar before 7-, needle-bar after 8-.
Detailed description of the invention:
Below the specific embodiment of the present invention is described in detail, but is to be understood that protection scope of the present invention is not subject to the restriction of detailed description of the invention.
Unless separately there is other clearly to represent, otherwise in whole description and claims, term " comprises " or its conversion was stated being understood to include as " comprising " or " including " etc. element or part, and do not get rid of other element or other part.
As shown in Figure 1, the method for producing footwear material according to a kind of 6 comb double rib warp looms of the specific embodiment of the invention, the steps include:
(1) sley bar configuration: GB1 and GB6 are elasticity sley bar, GB2, GB3, GB5 are ground sley bar, GB4 is interval yarn yarn guiding chase comb;
(2) configuration is spaced: space fabric is for footwear face material, and the distance arranging between front needle-bar 7 and rear needle-bar 8 is 3.5mm;
(3) yarn is prepared: space fabric surface structure is elastic net structure, selects the chinlon filament of 22dtex nylon monofilament, 44dtex, the spandex yarn of 133dtex;
(4) looming weaving: elasticity sley bar GB1, GB6 completely penetrate the spandex yarn of 133dtex, ground sley bar GB2, GB3 adopt 1 chinlon filament of wearing 1 sky and penetrate 44dtex, interval yarn yarn guiding chase comb GB4 completely penetrates the nylon monofilament of 22dtex, ground sley bar GB5 completely penetrates the chinlon filament of 44dtex, GB2, GB3, GB5 match with GB1, GB6 and weave the upper and lower surface top layer of space fabric, the middle ware interlayer of GB4 braiding space fabric; The pad yarn of each sley bar is digital as follows:
GB1:(0-0-0-0/2-2-2-2) × 6 completely wear
GB2:2-3-3-3/2-1-1-1/2-3-3-3/2-1-1-1/2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2/
1 sky is worn in 1-0-0-0/1-2-2-2/1-0-0-0/1-2-2-2//1
GB3:1-0-0-0/1-2-2-2/1-0-0-0/1-2-2-2/1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1/
1 sky is worn in 2-3-3-3/2-1-1-1/2-3-3-3/2-1-1-1//1
GB4:(1-0-1-1/2-3-1-1) × 6 completely wear
GB5:(1-1-1-0/0-0-1-2/2-2-2-1/1-1-1-2/2-2-1-0/0-0-0-1) × 2 completely wear
GB6:(1-1-0-0/0-0-2-2/2-2-1-1/1-1-2-2/2-2-0-0/0-0-1-1) × 2 completely wear
(5) fabric finishing: the grey cloth weaving is carried out to kiering, sizing, dye as required, and carry out multiple sizing.
Space fabric good springiness, response rate that the method is produced are high, and fabric compacts closely knit, and feel is fine, and comfortableness is high.
The aforementioned description to concrete exemplary of the present invention is in order to illustrate and the object of illustration.These descriptions not want the present invention to be defined as disclosed precise forms, and obviously, according to above-mentioned instruction, can much change and change.Exemplary embodiment is selected and the object described is to explain certain principles of the present invention and practical application thereof, thereby made those skilled in the art can realize and utilize various exemplary of the present invention and various selection and change.Scope of the present invention is intended to be limited by claims and equivalents thereof.

Claims (10)

1. double rib warp loom is produced a method for partition adjustable fabric, the steps include:
(1) sley bar configuration: in warp knitting machine sley bar comprise interval yarn yarn guiding chase comb, sley bar, elasticity sley bar; Described interval yarn yarn guiding chase comb is arranged on centre position; Described ground sley bar is arranged at yarn yarn guiding chase comb both sides, described interval; Described elasticity sley bar is arranged at sley bar outside, described ground;
(2) configuration of spacing: according to the different purposes of the space fabric of producing, correspondingly configure the distance of warp knitting machine needle bed;
(3) yarn is prepared: yarn comprises interval yarn, veil and elastomeric yarn, according to the difference of space fabric surface structure, selects veil and the elastomeric yarn of corresponding line density;
(4) looming weaving: described interval yarn yarn guiding chase comb penetrates interval yarn, and described ground sley bar penetrates veil, and described elasticity sley bar penetrates elastomeric yarn; Veil and elastomeric yarn match and weave the upper and lower surface top layer of space fabric, the middle ware interlayer of interval yarn braiding space fabric.
2. method according to claim 1, is characterized in that: the fabric of described production comprises footwear material, clothes, case and bag, seat.
3. method according to claim 1 and 2, is characterized in that: described warp knitting machine needle bed spacer is 1.5mm~12mm.
4. method according to claim 1, is characterized in that: described interval yarn is selected but is not limited only to the one in terylene, polyamide fibre, polypropylene filament or multifilament.
5. method according to claim 1, is characterized in that: described veil is selected but is not limited only to the one in terylene, polyamide fibre, polypropylene filament yarn.
6. method according to claim 1, is characterized in that: described elastomeric yarn is selected but is not limited only to spandex filament.
7. method according to claim 1, is characterized in that: described space fabric surface structure is elasticity plain weave or elastic net structure.
8. according to the method described in claim 1 or 5 or 6 or 7, it is characterized in that: when described space fabric surface structure is elasticity plain weave, select line density be the spandex yarn of 22dtex~78dtex as elastomeric yarn, selecting line density is that the terylene of 22dtex~78dtex or polyamide fibre or polypropylene filament yarn are as veil.
9. according to the method described in claim 1 or 5 or 6 or 7, it is characterized in that: when described space fabric surface structure is elastic net, select line density be the spandex yarn of 133dtex~933dtex as elastomeric yarn, selecting line density is that the terylene of 44dtex~110dtex or polyamide fibre or polypropylene filament yarn are as veil.
10. method according to claim 1, is characterized in that: the method for described production space fabric also comprises fabric finishing step, and the grey cloth weaving is carried out to kiering, sizing, dyes as required, and carries out multiple sizing.
CN201410348616.8A 2014-07-21 2014-07-21 Method for producing elastic spacer fabric through two-needle bar warp knitting machine Expired - Fee Related CN104141197B (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105506853A (en) * 2015-11-20 2016-04-20 大津编物(无锡)有限公司 Raschel interweaved blanket weaving method
CN105970469A (en) * 2016-07-25 2016-09-28 信泰(福建)科技有限公司 Two-color gradually-varied-mesh gas-guiding three-layer mesh fabric production method and mesh fabric
CN106835480A (en) * 2017-01-10 2017-06-13 信泰(福建)科技有限公司 A kind of preparation method of bicolor color-changeable three-layer mesh fabric
CN106988001A (en) * 2017-04-14 2017-07-28 江南大学 The multi-functional warp-knitting jacquard interval vamp fabric of graphene modified polyester fibre and its production method
CN108018650A (en) * 2018-01-05 2018-05-11 常州市赛嘉机械有限公司 A kind of electronics amplitude of oscillation control method of width gauge double rib warp loom interval yarn sley bar
CN108998965A (en) * 2018-06-13 2018-12-14 浙江圣奥家具制造有限公司 A kind of sandwich seat-cover fabric and preparation method thereof
CN109371559A (en) * 2018-11-13 2019-02-22 中原工学院 A kind of bionical hair products of elasticity 3D, preparation method and tricot machine
CN109667055A (en) * 2018-11-13 2019-04-23 中原工学院 A kind of application method of the dedicated tricot machine of two-needle bar 3D wig
CN110791873A (en) * 2019-10-18 2020-02-14 浙江康嘉纺织科技有限公司 Production process of dutch velvet grey cloth
CN110923938A (en) * 2019-10-18 2020-03-27 浙江康嘉纺织科技有限公司 Production process of flat twill grey cloth
CN110923935A (en) * 2019-10-18 2020-03-27 浙江康嘉纺织科技有限公司 Production process of cotton velvet imitating grey cloth
CN110983605A (en) * 2019-10-18 2020-04-10 浙江康嘉纺织科技有限公司 Production process of Italian velvet grey cloth
CN113417049A (en) * 2021-07-08 2021-09-21 福建思嘉环保材料科技有限公司 High-strength space cloth weaving process and surface treatment equipment for inflatable bed

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105506853A (en) * 2015-11-20 2016-04-20 大津编物(无锡)有限公司 Raschel interweaved blanket weaving method
CN105970469B (en) * 2016-07-25 2019-06-04 信泰(福建)科技有限公司 Double-colored gradual change mesh air guide three-layer mesh fabric production method and screen cloth
CN105970469A (en) * 2016-07-25 2016-09-28 信泰(福建)科技有限公司 Two-color gradually-varied-mesh gas-guiding three-layer mesh fabric production method and mesh fabric
CN106835480A (en) * 2017-01-10 2017-06-13 信泰(福建)科技有限公司 A kind of preparation method of bicolor color-changeable three-layer mesh fabric
CN106835480B (en) * 2017-01-10 2018-07-31 信泰(福建)科技有限公司 A kind of production method of bicolor color-changeable three-layer mesh fabric
CN106988001A (en) * 2017-04-14 2017-07-28 江南大学 The multi-functional warp-knitting jacquard interval vamp fabric of graphene modified polyester fibre and its production method
CN108018650A (en) * 2018-01-05 2018-05-11 常州市赛嘉机械有限公司 A kind of electronics amplitude of oscillation control method of width gauge double rib warp loom interval yarn sley bar
CN108018650B (en) * 2018-01-05 2023-06-23 常州市赛嘉机械有限公司 Electronic swing control method for spacer bar of wide-gauge double-needle bar warp knitting machine
CN108998965A (en) * 2018-06-13 2018-12-14 浙江圣奥家具制造有限公司 A kind of sandwich seat-cover fabric and preparation method thereof
CN109667055A (en) * 2018-11-13 2019-04-23 中原工学院 A kind of application method of the dedicated tricot machine of two-needle bar 3D wig
CN109371559A (en) * 2018-11-13 2019-02-22 中原工学院 A kind of bionical hair products of elasticity 3D, preparation method and tricot machine
CN110791873A (en) * 2019-10-18 2020-02-14 浙江康嘉纺织科技有限公司 Production process of dutch velvet grey cloth
CN110923938A (en) * 2019-10-18 2020-03-27 浙江康嘉纺织科技有限公司 Production process of flat twill grey cloth
CN110923935A (en) * 2019-10-18 2020-03-27 浙江康嘉纺织科技有限公司 Production process of cotton velvet imitating grey cloth
CN110983605A (en) * 2019-10-18 2020-04-10 浙江康嘉纺织科技有限公司 Production process of Italian velvet grey cloth
CN113417049A (en) * 2021-07-08 2021-09-21 福建思嘉环保材料科技有限公司 High-strength space cloth weaving process and surface treatment equipment for inflatable bed

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