CN105386230B - The production method of the bottomless jacquard weave sandwich fabric of two-needle bar - Google Patents

The production method of the bottomless jacquard weave sandwich fabric of two-needle bar Download PDF

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Publication number
CN105386230B
CN105386230B CN201510998444.3A CN201510998444A CN105386230B CN 105386230 B CN105386230 B CN 105386230B CN 201510998444 A CN201510998444 A CN 201510998444A CN 105386230 B CN105386230 B CN 105386230B
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bar
yarn
jacquard
needle
fabric
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CN105386230A (en
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丛洪莲
蒋高明
缪旭红
夏风林
钟君
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Jiangnan University
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Jiangnan University
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/06—Patterned fabrics or articles
    • D04B21/08—Patterned fabrics or articles characterised by thread material
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/18—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/08—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamino acids or polypeptides
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/03—Shape features
    • D10B2403/033—Three dimensional fabric, e.g. forming or comprising cavities in or protrusions from the basic planar configuration, or deviations from the cylindrical shape as generally imposed by the fabric forming process

Abstract

It is characterized in comprise the following steps the present invention relates to a kind of production method of the bottomless jacquard weave sandwich fabric of two-needle bar：（1）Determine the flower pattern of bottomless jacquard weave sandwich fabric；（2）The sley bar of crosspointer sheet jacquard warp configures as follows successively：The preceding needle-bar Jacquard sley bar of machines No. two and half configuration, interval yarn yarn guiding chase comb, needle-bar ground sley bar after two；The preceding needle-bar Jacquard sley bar penetrates jacquard pattern design yarn, and interval yarn yarn guiding chase comb penetrates interval yarn, rear needle-bar ground sley bar and combs yarn with penetrating rear needle-bar；（3）In weaving process, two Jacquard sley bars do symmetrical reverse band yarn and form jacquard weave top fabric woven；The rear needle-bar ground sley bar forms bottom fabric layer in rear needle-bar band yarn lopping；The interval yarn connects jacquard weave top fabric woven and bottom fabric layer in preceding needle-bar, the band yarn lopping in turn of rear needle-bar；Obtain described bottomless jacquard weave sandwich fabric.The present invention can obtain that flower pattern is abundant, frivolous, good stability bottomless jacquard weave sandwich fabric.

Description

The production method of the bottomless jacquard weave sandwich fabric of two-needle bar
Technical field
The present invention relates to the production method that a kind of jacquard weave is spaced forming fabric, the especially a kind of bottomless jacquard weave Sanming City of two-needle bar The production method of fabric is controlled, belongs to fabric weaving technical field.
Background technology
Warp-knitting jacquard sandwich fabric possesses the characteristic such as excellent incompressible, air-moisture-permeable, warming, soft, and once into Type, production efficiency is high, additionally, this kind of fabric face has abundant clour effect, good decorative property, therefore is widely used to The production of the fabrics such as footwear material, case and bag, seat, sofa.
When producing traditional warp-knitting jacquard sandwich fabric, jacquard weave face is formed by jacquard comb and ground comb Co-knit, wherein Jacquard comb is the band yarn sley bar in the same direction of machines No. two and half configuration, and the Jacquard sley bar of band yarn in the same direction passes through jacquard needle during jacquard weave Skew form thick, thin, mesh jacquard weave effect, single jacquard comb cannot ensure on every pin can band yarn lopping, thus can not Piece of fabric is individually formed, it is necessary to being reconfigured at a ground comb is collectively forming jacquard weave face, so jacquard weave face is relatively abundant, is not had Frivolous sensation.
The content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art, there is provided a kind of bottomless jacquard weave sandwich of two-needle bar is knitted The production method of thing, can obtain that flower pattern is abundant, frivolous, good stability bottomless jacquard weave sandwich fabric.
According to the technical scheme that the present invention is provided, a kind of production method of the bottomless jacquard weave sandwich fabric of two-needle bar, feature It is to comprise the following steps：
（1）Determine the flower pattern of bottomless jacquard weave sandwich fabric, flower pattern includes plain area and mesh area；
（2）Fabric is weaved on crosspointer sheet jacquard warp, the sley bar of crosspointer sheet jacquard warp is configured such as successively Under：Two preceding needle-bar Jacquard sley bar JB2.1, JB2.2, interval yarn yarn guiding chase comb GB3, needle-bar ground sley bar GB4, GB5, two after two The Jacquard sley bar that Jacquard sley bar is configured using machine No. half；Described preceding needle-bar Jacquard sley bar JB2.1, JB2.2 penetrate jacquard pattern design Yarn, interval yarn yarn guiding chase comb GB3 penetrates interval yarn, rear needle-bar ground sley bar GB4, GB5 and combs yarn with penetrating rear needle-bar；
（3）In weaving process, two Jacquard sley bars JB2.1, JB2.2 do symmetrical reverse band yarn and form jacquard weave top fabric woven； Described rear needle-bar ground sley bar GB4, GB5 forms bottom fabric layer in rear needle-bar band yarn lopping；The interval yarn is in preceding needle-bar, rear needle-bar Band yarn lopping in turn, connects jacquard weave top fabric woven and bottom fabric layer；Obtain described bottomless jacquard weave sandwich fabric.
The step（3）The bottomless jacquard weave sandwich fabric for weaving is washed, is shaped, dyeed and is shaped again.
Needle-bar elasticity sley bar GB1, preceding needle-bar elasticity sley bar GB1 penetrate spandex yarn, ammonia before installing additional before two Jacquard sley bars Synthetic fibre yarn forms pillar stitch.
The jacquard pattern design yarn forms plain area and mesh area by the skew of jacquard needle.
The preceding needle-bar of tricot machine and rear needle-bar spacer are set to 1.5mm ~ 12mm.
The interval yarn is using the one kind in terylene, polyamide fibre, polypropylene filament.
The jacquard pattern design yarn and ground comb yarn are using the one kind in terylene, polyamide fibre, polypropylene fibre multifilament.
The warp-knitting jacquard sandwich fabric that the production method of the bottomless jacquard weave sandwich fabric of two-needle bar of the present invention is obtained Top fabric woven be only knitted to form by jacquard pattern design comb, flower pattern is clear, fine and smooth, product is novel；Additionally, to increase this kind of bottomless carry The elasticity of flower sandwich fabric, installs an elastic sley bar additional before Jacquard sley bar, and the elastic sley bar penetrates away pillar stitch Spandex yarn, make fabric have it is good it is elastic simultaneously, and do not influence its frivolous, abundant jacquard weave effect.
Brief description of the drawings
Fig. 1 is the sley bar and needle-bar of single jacquard warp in the bottomless jacquard weave sandwich fabric production process of two-needle bar of the present invention Configuration schematic diagram.
Specific embodiment
With reference to specific accompanying drawing, the invention will be further described.
The bottomless jacquard weave sandwich fabric of two-needle bar of the present invention includes the jacquard weave woven by preceding needle-bar Jacquard yarn Top fabric woven, the bottom fabric layer woven by rear needle-bar veil and the wall fabric woven by interval yarn, it is described Jacquard weave top fabric woven is configured by machines No. two and half and Jacquard sley bar JB2.1, JB2.2 braiding of symmetrical reverse band yarn are formed, bottom Fabric is woven into plain cloth or mesh fabric by ground sley bar GB4, GB5, and wall fabric is by interval yarn sley bar GB3 braidings Into；The interval yarn distinguishes band yarn lopping at the coil of top fabric woven and bottom fabric layer, and top fabric woven and bottom fabric layer are connected It is connected together, forms the bottomless jacquard weave sandwich fabric of two-needle bar.
The above-mentioned bottomless jacquard weave sandwich fabric of two-needle bar, due to the Jacquard that jacquard weave top fabric woven is only configured by machines No. two and half Sley bar JB2.1, JB2.2 braiding are formed, and the Jacquard sley bar of this machine No. two and half configuration carries out symmetrical band yarn, can be by jacquard needle Jacquard weave effect is realized in skew, without ground sley bar during cloth cover optional position forms mesh area and plain area, and braiding Cooperation, on every jacquard needle can band yarn lopping, therefore jacquard weave face is more frivolous, and flower pattern is clear, does not have style.
To improve the elasticity of the bottomless jacquard weave sandwich fabric of two-needle bar, while not influenceing the frivolous effect of jacquard weave top layer surface of second order Should, an elastic sley bar GB1 can be increased during the weaving textile of jacquard weave top layer, make fabric that there is good elasticity.
The bottom fabric layer can use more closely knit plain weave structure or more sparse eyed structure.
The jacquard weave top fabric woven uses the different yarn of dyeability, such as terylene collocation polyamide fibre yarn with bottom fabric layer, Or cation collocation spun polyester thread, double-colored bottomless jacquard weave sandwich fabric can be formed after dyeing.
The production method of the bottomless jacquard weave sandwich fabric of two-needle bar of the present invention, comprises the following steps：
（1）The flower pattern of bottomless jacquard weave sandwich fabric is designed by design softwares such as CAD, flower pattern includes plain area and net Bore region, and flower pattern information is converted into machine recognizable file, it is input into crosspointer sheet jacquard warp；
（2）Fabric is weaved using crosspointer sheet jacquard warp, as shown in figure 1, the sley bar of crosspointer sheet jacquard warp Configure successively as follows：Preceding needle-bar elasticity sley bar GB1, two preceding needle-bar Jacquard sley bar JB2.1, JB2.2, interval yarn yarn guiding chase combs GB3, needle-bar ground sley bar GB4, GB5 after two, two Jacquard sley bars using the configuration of machine No. half Jacquard sley bar；The preceding needle-bar bullet Sex comb comb GB1 penetrates spandex yarn, and preceding needle-bar Jacquard sley bar JB2.1, JB2.2 penetrate jacquard pattern design yarn, interval yarn yarn guiding chase comb GB3 Penetrate interval yarn, rear needle-bar ground sley bar GB4, GB5 and comb yarn with penetrating rear needle-bar；The preceding needle-bar jacquard pattern design yarn and rear pin Bed ground comb yarn is the different yarn of dyeability；
（3）In weaving process, preceding needle-bar elasticity sley bar GB1 and preceding needle-bar Jacquard sley bar JB2.1, JB2.2 is in preceding needle-bar Braiding jacquard weave top fabric woven, two Jacquard sley bars JB2.1, JB2.2 do symmetrical reverse band yarn and form jacquard weave top fabric woven, preceding needle-bar Elastic sley bar GB1 makes jacquard weave top fabric woven have elasticity, and jacquard pattern design yarn forms Jacquard plain area by the skew of jacquard needle And Jacquard mesh area；The spandex yarn forms pillar stitch；Described rear needle-bar ground sley bar GB4, GB5 are in rear needle-bar band yarn lopping Form bottom fabric layer；The interval yarn makes sandwich fabric prolong in thickness direction in preceding needle-bar, the band yarn lopping in turn of rear needle-bar Stretch, and connect jacquard weave top fabric woven and bottom fabric layer；
（4）By step（3）The fabric for weaving is washed, is shaped, dyeing, and multiple sizing, ultimately forms described bullet The bottomless jacquard weave sandwich fabric of property.
Embodiment 1：
（1）By CAD software, the flower pattern of bottomless jacquard weave sandwich fabric, including plain area and mesh area are designed, The machine file that crosspointer sheet Jacquard raschel machine can be recognized will be converted into using the Jacquard artistic conception information of CAD design, And be input into the crosspointer sheet Jacquard raschel machine that machine number is E24；
（2）Fabric is weaved using crosspointer sheet Jacquard raschel machine, in weaving process：
Gauge between preceding needle-bar and rear needle-bar is set to 4.5mm；The sley bar of tricot machine configures as follows successively：The past needle-bar is arrived Needle-bar configures preceding needle-bar elasticity sley bar GB1, two preceding needle-bar Jacquard sley bar JB2.1, JB2.2, interval yarn yarn guiding chase combs successively afterwards GB3, needle-bar ground sley bar GB4, GB5 after two；
40D spandex yarns are penetrated in preceding needle-bar elasticity sley bar GB1, Jacquard sley bar JB2.1 has used one to penetrate 165dtex/48f terylene semi-gloss yarns, it is another that Jacquard sley bar JB2.2 has been penetrated 165dtex/48f terylene half using one Light yarn, interval yarn yarn guiding chase comb GB3 uses the polyester monofilament for completely penetrating 33dtex, needle-bar ground sley bar GB4, GB5 after two The polyamide fibre semi-gloss yarn of 155dtex/48f is completely penetrated respectively；Each band yarn sley bar is digital as follows：
GB1：1-0-0-0/0-1-1-1//；
JB2.1：1-0-1-1/1-2-1-1//；
JB2.2：1-2-2-2/1-0-1-1//；
GB3：2-1-2-3/1-2-1-0//；
GB4：1-1-1-0/2-2-2-3//；
GB5：0-0-0-1/1-1-1-0//；
Spandex yarn, polyester monofilament, polyamide fibre semi-gloss yarn it is whole enter：552 part × 6 coiled hairs, terylene half finishing, 276 parts × 12 coiled hairs；
（3）By step（2）The fabric for weaving is washed, is shaped, dyeing, and multiple sizing, ultimately forms double-colored and tool Resilient bottomless jacquard weave sandwich fabric.
Additionally, the preceding needle-bar of tricot machine and rear needle-bar spacer can set according to different demands, production footwear material, case When bag, seat, sofa fabric, the preceding needle-bar of tricot machine and rear needle-bar spacer are traditionally arranged to be 1.5mm ~ 12mm, and particular/special requirement is knitted Thing not limited to this scope.In order to improve the resistance to compression in sandwich fabric thickness direction, interval yarn can using terylene, polyamide fibre, One kind in the variety classes monofilament such as polypropylene fibre；Fabric face needs have soft sense of touch simultaneously, so the jacquard pattern design yarn With ground comb yarn using the one kind in the different multifilament such as terylene, polyamide fibre, polypropylene fibre.

Claims (1)

1. the production method of the bottomless jacquard weave sandwich fabric of a kind of two-needle bar, it is characterized in that, comprise the following steps：
（1）Determine the flower pattern of bottomless jacquard weave sandwich fabric, flower pattern includes plain area and mesh area；
（2）Fabric is weaved on crosspointer sheet jacquard warp, the sley bar of crosspointer sheet jacquard warp configures as follows successively：Two Needle-bar ground sley bar GB4, GB5, two merchants after preceding needle-bar Jacquard sley bar JB2.1, JB2.2, interval yarn yarn guiding chase comb GB3, two The Jacquard sley bar that card sley bar is configured using machine No. half；Described preceding needle-bar Jacquard sley bar JB2.1, JB2.2 penetrate jacquard pattern design yarn, Interval yarn is penetrated every yarn yarn guiding chase comb GB3, rear needle-bar ground sley bar GB4, GB5 and comb yarn with penetrating rear needle-bar；
（3）In weaving process, two Jacquard sley bars JB2.1, JB2.2 do symmetrical reverse band yarn and form jacquard weave top fabric woven；It is described Needle-bar ground sley bar GB4, GB5 forms bottom fabric layer in rear needle-bar band yarn lopping afterwards；The interval yarn in preceding needle-bar, rear needle-bar in turn Band yarn lopping, connects jacquard weave top fabric woven and bottom fabric layer；Obtain described bottomless jacquard weave sandwich fabric；
The step（3）The bottomless jacquard weave sandwich fabric for weaving is washed, is shaped, dyeed and is shaped again；
Needle-bar elasticity sley bar GB1, preceding needle-bar elasticity sley bar GB1 penetrate spandex yarn, spandex yarn before installing additional before two Jacquard sley bars Form pillar stitch；
The jacquard pattern design yarn forms plain area and mesh area by the skew of jacquard needle；The preceding needle-bar of tricot machine is with after Needle-bar spacer is set to 1.5mm ~ 12mm；
The interval yarn is using the one kind in terylene, polyamide fibre, polypropylene filament；
The jacquard pattern design yarn and ground comb yarn are using the one kind in terylene, polyamide fibre, polypropylene fibre multifilament.
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