CN108385265B - Warp-knitted elastic jacquard spacer fabric with quilting effect and manufacturing method thereof - Google Patents
Warp-knitted elastic jacquard spacer fabric with quilting effect and manufacturing method thereof Download PDFInfo
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- CN108385265B CN108385265B CN201810305595.XA CN201810305595A CN108385265B CN 108385265 B CN108385265 B CN 108385265B CN 201810305595 A CN201810305595 A CN 201810305595A CN 108385265 B CN108385265 B CN 108385265B
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
A method for manufacturing warp knitting elastic jacquard spacer fabric with quilting effect adopts seven guide bars for knitting, and the specific knitting process comprises the following steps: the guide bar GB1 and the guide bar GB2 are knitted in front needle bed padding yarns, and at least one guide bar is knitted in a loop mode so as to ensure that at least one loop is arranged on each needle of the same row to form an upper layer ground net of the fabric; the guide bar GB5 is used for alternately laying yarns and looping on front and back needle beds according to a certain rule, and connecting front and back needle bed fabrics to form an interval interlayer with a compact middle part; the guide bar GB6 and the guide bar GB7 are knitted by backing yarns on a back needle bed, and at least one guide bar is knitted in a loop mode so as to ensure that at least one loop is arranged on each needle of the same row to form a lower-layer ground net of the fabric; jacquard bar JB3 and jacquard bar JB4 weave the jacquard area, the entire fabric exhibiting at least one degree of quilting effect. The invention also comprises a warp-knitted elastic jacquard spacer fabric with quilting effect.
Description
Technical Field
The invention relates to a jacquard fabric and a preparation process thereof, in particular to a warp-knitted elastic jacquard spacer fabric with quilting effect and a manufacturing method thereof.
Background
The warp knitting double-needle bed jacquard spacer fabric is produced on a warp knitting double-needle bed jacquard machine type, the machine type is high in production speed and high in productivity, the produced warp knitting jacquard spacer fabric has good compression resistance and buffering performance, excellent comfortable air permeability and flexibility of pattern design, and is widely applied to the fields of shoe materials, cases, clothes, mattresses, packaging and the like at present, and the market demand is very large.
The existing double-needle bed elastic spacer fabric is characterized in that on the basis of a double-needle bed spacer fabric process, elastic yarns are used for one or more guide bars, so that the fabric has certain elastic resilience, and a warp knitting elastic spacer fabric which is compact and good in covering property is formed.
The quilting is to sew and fix the outer layer textile fabrics and the middle layer according to a certain quilting track, and the quilting is extended from common bedding articles such as quilts, mattresses and the like to various products such as simmons, sofa fabrics, handbags, bags, shoes, hats, clothes and the like along with the change of the quilting process, and the quilting has wide application. The quilting process not only fixes the fabric, but also presents the stereoscopic concave-convex visual effect of the quilted product and endows the quilted product with the aesthetic feeling of patterns.
The Chinese invention patent (application number: 201510746377.6) discloses a double-faced jacquard weaving process, which adopts double-needle spacer fabric to design jacquard patterns by a computer, and specifically comprises the following weaving steps: (1) the guide bar GB1 is a full-penetration guide bar for making a first layer of yarn, laying yarn on a front needle bed and looping the yarn, and is used for the surface layer of the double-needle spacer fabric; (2) the guide bar GB2 is a full-penetration second layer yarn, and is respectively looped alternately on the front needle bed and the back needle bed to form a spacing yarn for connecting the surface layer and the bottom layer; (3) the guide bar GB5 is a full-penetration fifth layer yarn, and is used for backing yarn and looping on a back needle bed and used as the bottom layer of the double-needle spacer fabric; although the stereoscopic effect of jacquard fabric in vision can be improved to a certain extent by the above double-sided jacquard weaving process, the stereoscopic concave-convex visual effect similar to that of quilted products cannot be generated, and the jacquard weaving process does not have concave-convex hand feeling, so that the stereoscopic concave-convex visual effect similar to that of quilted products is realized by adopting a subsequent processing procedure at present, and the post-processing treatment is time-consuming and labor-consuming and is not environment-friendly.
Disclosure of Invention
The invention provides a warp-knitted elastic jacquard spacer fabric with quilting effect and a manufacturing method thereof, and mainly aims to overcome the defects that the prior art cannot generate a three-dimensional concave-convex visual effect similar to quilted products and does not have concave-convex hand feeling and the like.
In order to solve the technical problems, the invention adopts the following technical scheme:
a method for manufacturing warp knitting elastic jacquard spacing fabric with quilting effect, the warp knitting elastic jacquard spacing fabric is manufactured on a double-needle bed warp knitting machine with two jacquard combs, and the double-needle bed warp knitting machine comprises a front needle bed and a back needle bed; the warp knitting elastic jacquard spacer fabric is knitted by adopting seven guide bars, wherein the seven guide bars are respectively a guide bar GB1 knitted only on a front needle bed backing yarn, a guide bar GB2 knitted only on the front needle bed in a looping manner, a jacquard guide bar JB3 knitted only on the front needle bed in a looping manner, a jacquard guide bar JB4 knitted on the front needle bed in a looping manner, a guide bar GB5 knitted on the front needle bed in a looping manner, a guide bar GB6 knitted only on the back needle bed in a looping manner and a guide bar GB7 knitted only on the back needle bed backing yarn from machine to machine, and the specific knitting process of the warp knitting elastic jacquard spacer fabric comprises the following steps: (1) the guide bar GB1 penetrates through the first yarn according to a certain rule, the guide bar GB2 penetrates through the second yarn according to a certain rule, the guide bar GB1 and the guide bar GB2 are knitted in a padding yarn mode on a front needle bed, and at least one guide bar is knitted in a loop mode so as to ensure that at least each needle of the same row has a loop and form an upper-layer ground net of the fabric; (2) the guide bar GB5 fully penetrates through the fifth yarn, the front needle bed and the rear needle bed are alternately padded with yarn to form a loop according to a certain rule, and the front needle bed and the rear needle bed are connected with fabric to form a spacing interlayer with a compact middle part; (3) the guide bar GB6 penetrates through the sixth elastic yarn according to a certain rule, the GB7 penetrates through the seventh elastic yarn according to a certain rule, the guide bar GB6 and the guide bar GB7 are knitted by lapping yarns on a back needle bed, and at least one guide bar is knitted in a loop mode so as to ensure that at least each needle of the same row has a loop, and a lower-layer ground net of the fabric is formed; (4) and knitting the jacquard area by fully penetrating the third yarn through a jacquard guide bar JB3 and fully penetrating the fourth elastic yarn through a jacquard guide bar JB4, wherein the whole fabric has a quilting effect of at least one degree according to different process textures of the jacquard guide bar JB3 and the jacquard guide bar JB 4.
Further, in the step (4), the entire fabric exhibits quilting effects of three degrees, wherein in a region without a quilting effect, the jacquard comb JB3 stitches only on the front needle bed, each jacquard needle on the jacquard comb JB3 is offset in odd-even courses, so that the jacquard comb JB3 forms thick stitches, thin stitches and mesh stitches on the front needle bed, various pattern patterns of the upper surface layer are presented by different thick and thin layers of the stitches, meanwhile, the jacquard comb JB4 stitches only on the rear needle bed, and each jacquard needle on the jacquard comb JB4 is offset in odd-even courses, so that the jacquard comb JB4 forms thick stitches, thin stitches and mesh stitches on the rear needle bed, and various pattern patterns of the lower surface layer are presented by different thick and thin layers of the stitches; in the half quilting effect area, the jacquard guide bar JB3 and the jacquard guide bar JB4 are both used for padding yarn in the back needle bed to form loops or the jacquard guide bar JB3 and the jacquard guide bar JB4 are both used for padding yarn in the front needle bed to form loops; in the full quilting effect area, the jacquard guide bar JB3 is only used for carrying out loop forming on the back needle bed, and the jacquard guide bar JB4 is only used for carrying out loop forming on the front needle bed.
Further, the guide bar GB1 adopts a hollow-one-through 200D polyester semi-gloss filament, the yarn is padded and looped only on the front needle bed, and the shogging data of the guide bar GB1 adopts 1-0-0-0/1-2-1-1/2-1-1/2-3-3/2-1-1/1-2-2-2//; the guide bar GB2 adopts a one-space-one-through 200D polyester semi-gloss filament,
the shogging data of the guide bar GB2 adopts 2-3-3-3/2-1-1-1/1-2-2/1-0-0/1-2-1/2-1-1-1///when the front needle bed is only used for lapping and looping.
Further, the jacquard guide bar JB3 fully penetrates 150D terylene low stretch, and the basic traversing data of the jacquard guide bar JB3 adopts 1-0-1-1/1-2-1-1//; the basic traversing data of the jacquard guide bar JB4 adopts 1-1-1-2/1-1-1-0///of polyester/spandex core-spun yarns, nylon/spandex core-spun yarns or polyester/cationic spandex core-spun yarns which are fully penetrated by 70/40D by the jacquard guide bar JB 4.
Further, the guide bar GB5 fully penetrates through the 30D polyester monofilament, yarn is padded in the front needle bed and the back needle bed in turn to form a loop, a compact spacing layer is formed, and the shogging data of the guide bar GB5 adopts 1-0-2-1/2-3-1-2//, so that the fabric has a stable V-shaped spacing structure, and the produced fabric is excellent in compression resilience and good in air permeability.
Further, the guide bar GB6 fully-penetrating 70/40D polyester-polyurethane core-spun yarn adopts a transverse pattern 1-1-1-0/1-1-2-3//; the polyester-polyurethane core-spun yarn with the guide bar GB7 full-penetration 70/40D has a shogging pattern disc with a chaining structure of 1-1-0-1/1-1-1-0//.
The warp-knitted elastic jacquard spacer fabric with the quilting effect is manufactured on a double-needle-bed warp knitting machine by adopting the manufacturing method of the warp-knitted elastic jacquard spacer fabric with the quilting effect.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention has simple process and strong practicability, and forms a jacquard weave looped only on the front needle bed, a jacquard weave looped only on the back needle bed and a jacquard weave connecting the front and back needle beds by the deflection of a jacquard needle on a warp knitting double-needle bed double-jacquard machine type through fully penetrating yarns with different elasticity on two jacquard guide bars.
2. According to the elastic jacquard spacer fabric, the quilting patterns of the elastic jacquard spacer fabric have strong layering sense, colors of quilting regions can be distinguished from colors of the surface layers of the fabric by threading different material yarns on the guide bars of the upper surface layer and the lower surface layer, so that the aesthetic feeling and the added value of products can be greatly improved, the production process is simple, the quilting style is strong in concave-convex sense, the pattern design is flexible, the compression resistance and the buffering performance of the fabric are excellent, and the production efficiency is high.
Drawings
Fig. 1 is a guide bar arrangement diagram of a double-jacquard double-needle bed warp knitting machine for warp-knitted stretch jacquard spacer fabrics according to the present invention.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
Example one
Refer to fig. 1. A warp knitting elastic jacquard spacer fabric with quilting effect is manufactured on a double-needle bed warp knitting machine by adopting the following manufacturing method.
The invention adopts a double-needle bed double-jacquard RDPJ7/2 type for weaving, and guide bars GB1, GB2, JB3, JB4, GB5, GB6 and GB7 all adopt warp beams for warp feeding, and adopt an active electronic feeder mechanism. When knitting, jacquard guide bar JB3, jacquard guide bar JB4 and guide bar GB5 are required to be capable of padding yarn and looping on front and back needle beds, guide bar GB2 is required to be capable of padding yarn and looping on the front needle bed, guide bar GB6 is required to be capable of padding yarn and looping on the back needle bed, the thickness and the type of yarn used by each guide bar are determined according to the selected machine number and the final application, for example, a single-color vamp fabric is produced on the machine type of E24 machine number, and the space between the front needle bed and the back needle bed is set to be 2.5 mm. The specific weaving process of the warp knitting elastic jacquard spacer fabric comprises the following steps: (1) the guide bar GB1 penetrates through the first yarn according to a certain rule, the guide bar GB2 penetrates through the second yarn according to a certain rule, the guide bar GB1 and the guide bar GB2 are knitted in a padding yarn mode on a front needle bed, and at least one guide bar is knitted in a loop mode so as to ensure that at least each needle of the same row has a loop and form an upper-layer ground net of the fabric; (2) the guide bar GB5 fully penetrates through the fifth yarn, the front needle bed and the rear needle bed are alternately padded with yarn to form a loop according to a certain rule, and the front needle bed and the rear needle bed are connected with fabric to form a spacing interlayer with a compact middle part; (3) the guide bar GB6 penetrates through the sixth elastic yarn according to a certain rule, the GB7 penetrates through the seventh elastic yarn according to a certain rule, the guide bar GB6 and the guide bar GB7 are knitted by lapping yarns on a back needle bed, and at least one guide bar is knitted in a loop mode so as to ensure that at least each needle of the same row has a loop, and a lower-layer ground net of the fabric is formed; (4) jacquard bar JB3 fully passes through the third yarn, Jacquard bar JB4 fully passes through the fourth elastic yarn, the jacquard area is woven, according to the difference of jacquard guide bar JB3 and jacquard guide bar JB4 process textures, the whole fabric presents quilting effects of three degrees, wherein in the area without quilting effect, the jacquard guide bar JB3 only carries out loop formation on the front needle bed, each jacquard needle on the jacquard guide bar JB3 deviates in odd-even rows, so that the jacquard guide bar JB3 forms thick and solid tissue, thin tissue and mesh tissue on the front needle bed, presents various patterns on the upper surface layer through the difference of the thickness level of the tissue, meanwhile, the jacquard guide bar JB4 only carries out yarn cushion and looping at the back needle bed, each jacquard needle on the jacquard guide bar JB4 deviates at an odd-even row, therefore, the jacquard guide bar JB4 forms thick and solid tissues, thin tissues and mesh tissues on the back needle bed, and presents various pattern patterns on the lower surface layer through different thickness levels of the tissues; in the half quilting effect area, the jacquard guide bar JB3 and the jacquard guide bar JB4 are both used for padding yarn in the back needle bed to form loops or the jacquard guide bar JB3 and the jacquard guide bar JB4 are both used for padding yarn in the front needle bed to form loops; in the full quilting effect area, the jacquard guide bar JB3 is only used for carrying out loop forming on the back needle bed, and the jacquard guide bar JB4 is only used for carrying out loop forming on the front needle bed.
The details of each bar are as follows:
the guide bar GB1 one-space-one-through 200D polyester semi-gloss filament is only padded with yarn and looped on the front needle bed, and the shogging data of the guide bar GB1 adopts 1-0-0-0/1-2-1-1/2-1-1/2-3-3/2-1-1/1-2-2-2//.
The guide bar GB2 one-space-one-through 200D polyester semi-gloss filament is only padded with yarn and looped on the front needle bed, and the shogging data of the guide bar GB2 adopts 2-3-3-3/2-1-1/1-2-2/1-0-0/1-2-1-1/2-1-1-1//.
The jacquard guide bar JB3 fully penetrates 150D terylene low stretch, and the basic traversing data of the jacquard guide bar JB3 adopts 1-0-1-1/1-2-1-1//.
The basic traversing data of the jacquard guide bar JB4 fully-penetrated 70/40D polyester-polyurethane core-spun yarn adopts 1-1-1-2/1-1-1-0//.
The guide bar GB5 fully penetrates through the 30D polyester monofilament, yarn is padded in turn on the front needle bed and the rear needle bed to form a compact spacing layer, and the shogging data of the guide bar GB5 adopt 1-0-2-1/2-3-1-2//, so that the fabric has a stable V-shaped spacing structure, and the produced fabric has excellent compression resilience and good air permeability.
The polyester-polyurethane core-spun yarn with the guide bar GB6 full-penetration 70/40D has a traversing pattern disc adopting a warp flat structure 1-1-1-0/1-1-2-3//.
The polyester-polyurethane core-spun yarn with the guide bar GB7 full-penetration 70/40D has a shogging pattern disc with a chain stitch 1-1-0-1/1-1-1-0//.
Example two
This embodiment is substantially the same as the first embodiment, and the specific conditions of the guide bars are as follows:
the guide bar GB1 one-space-one-through 200D polyester semi-gloss filament is only padded with yarn and looped on the front needle bed, and the shogging data of the guide bar GB1 adopts 2-3-3-3/2-1-1/1-2-2/1-0-0/1-2-1-1/2-1-1-1//.
The guide bar GB2 one-space-one-through 200D polyester semi-gloss filament is only padded with yarn and looped on the front needle bed, and the shogging data of the guide bar GB2 adopts 1-0-0-0/1-2-1-1/2-1-1/2-3-3/2-1-1/1-2-2-2//.
The jacquard guide bar JB3 fully penetrates 150D terylene low stretch, and the basic traversing data of the jacquard guide bar JB3 adopts 1-0-1-1/1-2-1-1//.
The basic traversing data of the jacquard guide bar JB4 fully-penetrated 70/40D polyester-polyurethane core-spun yarn adopts 1-1-1-2/1-1-1-0//.
The guide bar GB5 fully penetrates through the 30D polyester monofilament, yarn is padded in turn on the front needle bed and the rear needle bed to form a compact spacing layer, and the shogging data of the guide bar GB5 adopt 1-0-2-1/2-3-1-2//, so that the fabric has a stable V-shaped spacing structure, and the produced fabric has excellent compression resilience and good air permeability.
The polyester-polyurethane core-spun yarn with the guide bar GB6 full-penetration 70/40D has a traversing pattern disc adopting a warp flat structure 1-1-1-0/1-1-2-3//.
The polyester-polyurethane core-spun yarn with the guide bar GB7 full-penetration 70/40D has a shogging pattern disc with a chain stitch 1-1-0-1/1-1-1-0//.
EXAMPLE III
This embodiment is substantially the same as the first embodiment, and the specific conditions of the guide bars are as follows:
the guide bar GB1 adopts a one-empty-one-through 100D polyester semi-gloss filament, the yarn is padded and looped only on the front needle bed, and the transverse pattern disc adopts a warp flat weave 1-0-1-1/2-3-1-1//.
The guide bar GB2 adopts one-through one-empty 100D polyester semi-gloss filament, the yarn is padded and looped only on the front needle bed, and the transverse pattern plate adopts a warp flat weave 1-0-1-1/2-3-1-1//.
The jacquard guide bar JB3 fully penetrates 150D terylene low stretch, and the basic traversing data of the jacquard guide bar JB3 adopts 1-0-1-1/1-2-1-1//.
The basic traversing data of the jacquard guide bar JB4 fully-penetrated 70/40D polyester-polyurethane core-spun yarn adopts 1-1-1-2/1-1-1-0//.
The guide bar GB5 fully penetrates through the 30D polyester monofilament, yarn is padded in turn on the front needle bed and the rear needle bed to form a compact spacing layer, and the shogging data of the guide bar GB5 adopt 1-0-2-1/2-3-1-2//, so that the fabric has a stable V-shaped spacing structure, and the produced fabric has excellent compression resilience and good air permeability.
The polyester-polyurethane core-spun yarn with the guide bar GB6 full-penetration 70/40D has a traversing pattern disc adopting a warp flat structure 1-1-1-0/1-1-2-3//.
The polyester-polyurethane core-spun yarn with the guide bar GB7 full-penetration 70/40D has a shogging pattern disc with a chain stitch 1-1-0-1/1-1-1-0//.
Example four
This embodiment is substantially the same as the first embodiment, and the specific conditions of the guide bars are as follows: the details of each bar are as follows:
the guide bar GB1 one-space-one-through 200D polyester semi-gloss filament is only padded with yarn and looped on the front needle bed, and the shogging data of the guide bar GB1 adopts 1-0-0-0/1-2-1-1/2-1-1/2-3-3/2-1-1/1-2-2-2//.
The guide bar GB2 one-space-one-through 200D polyester semi-gloss filament is only padded with yarn and looped on the front needle bed, and the shogging data of the guide bar GB2 adopts 2-3-3-3/2-1-1/1-2-2/1-0-0/1-2-1-1/2-1-1-1//.
The jacquard guide bar JB3 fully penetrates 150D terylene low stretch, and the basic traversing data of the jacquard guide bar JB3 adopts 1-0-1-1/1-2-1-1//.
The basic traversing data of the jacquard guide bar JB4 fully-penetrated 70/40D polyester-polyurethane core-spun yarn adopts 1-1-1-2/1-1-1-0//.
The guide bar GB5 fully penetrates through the 30D polyester monofilament, yarn is padded in turn on the front needle bed and the rear needle bed to form a compact spacing layer, and the shogging data of the guide bar GB5 adopt 1-0-2-1/2-3-1-2//, so that the fabric has a stable V-shaped spacing structure, and the produced fabric has excellent compression resilience and good air permeability.
The polyester-polyurethane core-spun yarn with the guide bar GB6 full-penetration 70/40D has a traversing pattern disc with a warp flat structure of 1-1-0-1/1-1-1-0//.
The polyester-polyurethane core-spun yarn with the guide bar GB7 full-penetration 70/40D has a shogging pattern disc with a chaining structure of 1-1-1-0/1-1-2-3//.
EXAMPLE five
This embodiment is substantially the same as the first embodiment, and the specific conditions of the guide bars are as follows:
the guide bar GB1 one-space-one-through 200D polyester semi-gloss filament is only padded with yarn and looped on the front needle bed, and the shogging data of the guide bar GB1 adopts 2-3-3-3/2-1-1/1-2-2/1-0-0/1-2-1-1/2-1-1-1//.
The guide bar GB2 one-space-one-through 200D polyester semi-gloss filament is only padded with yarn and looped on the front needle bed, and the shogging data of the guide bar GB2 adopts 1-0-0-0/1-2-1-1/2-1-1/2-3-3/2-1-1/1-2-2-2//.
The jacquard guide bar JB3 fully penetrates 150D terylene low stretch, and the basic traversing data of the jacquard guide bar JB3 adopts 1-0-1-1/1-2-1-1//.
The basic traversing data of the jacquard guide bar JB4 fully-penetrated 70/40D polyester-polyurethane core-spun yarn adopts 1-1-1-2/1-1-1-0//.
The guide bar GB5 fully penetrates through the 30D polyester monofilament, yarn is padded in turn on the front needle bed and the rear needle bed to form a compact spacing layer, and the shogging data of the guide bar GB5 adopt 1-0-2-1/2-3-1-2//, so that the fabric has a stable V-shaped spacing structure, and the produced fabric has excellent compression resilience and good air permeability.
The polyester-polyurethane core-spun yarn with the guide bar GB6 full-penetration 70/40D has a traversing pattern disc with a warp flat structure of 1-1-0-1/1-1-1-0//.
The polyester-polyurethane core-spun yarn with the guide bar GB7 full-penetration 70/40D has a shogging pattern disc with a chaining structure of 1-1-1-0/1-1-2-3//.
EXAMPLE six
This embodiment is substantially the same as the first embodiment, and the specific conditions of the guide bars are as follows:
the guide bar GB1 adopts a one-empty-one-through 100D polyester semi-gloss filament, the yarn is padded and looped only on the front needle bed, and the transverse pattern disc adopts a warp flat weave 1-0-1-1/2-3-1-1//.
The guide bar GB2 adopts one-through one-empty 100D polyester semi-gloss filament, the yarn is padded and looped only on the front needle bed, and the transverse pattern plate adopts a warp flat weave 1-0-1-1/2-3-1-1//.
The jacquard guide bar JB3 fully penetrates 150D terylene low stretch, and the basic traversing data of the jacquard guide bar JB3 adopts 1-0-1-1/1-2-1-1//.
The basic traversing data of the jacquard guide bar JB4 fully-penetrated 70/40D polyester-polyurethane core-spun yarn adopts 1-1-1-2/1-1-1-0//.
The guide bar GB5 fully penetrates through the 30D polyester monofilament, yarn is padded in turn on the front needle bed and the rear needle bed to form a compact spacing layer, and the shogging data of the guide bar GB5 adopt 1-0-2-1/2-3-1-2//, so that the fabric has a stable V-shaped spacing structure, and the produced fabric has excellent compression resilience and good air permeability.
The polyester-polyurethane core-spun yarn with the guide bar GB6 full-penetration 70/40D has a traversing pattern disc with a warp flat structure of 1-1-0-1/1-1-1-0//.
The polyester-polyurethane core-spun yarn with the guide bar GB7 full-penetration 70/40D has a shogging pattern disc with a chaining structure of 1-1-1-0/1-1-2-3//.
EXAMPLE seven
This embodiment is substantially the same as the first embodiment, and the specific conditions of the guide bars are as follows:
the guide bar GB1 adopts a one-empty-one-through 200D polyester semi-gloss filament, the yarn is padded and looped only on the front needle bed, and the transverse pattern disc adopts a warp flat weave 1-0-1-1/0-1-1//.
The guide bar GB2 adopts one-through one-empty 200D polyester semi-gloss filament, the yarn is padded and looped only on the front needle bed, and the transverse pattern disc adopts a warp flat weave 1-0-1-1/0-1-1//.
The jacquard guide bar JB3 fully penetrates 150D terylene low stretch, and the basic traversing data of the jacquard guide bar JB3 adopts 1-0-1-1/1-2-1-1//.
The basic traversing data of the jacquard guide bar JB4 fully-penetrated 70/40D polyester-polyurethane core-spun yarn adopts 1-1-1-2/1-1-1-0//.
The guide bar GB5 fully penetrates through the 30D polyester monofilament, yarn is padded in turn on the front needle bed and the rear needle bed to form a compact spacing layer, and the shogging data of the guide bar GB5 adopt 1-0-2-1/2-3-1-2//, so that the fabric has a stable V-shaped spacing structure, and the produced fabric has excellent compression resilience and good air permeability.
The polyester-polyurethane core-spun yarn with the guide bar GB6 full-penetration 70/40D has a traversing pattern disc with a warp flat structure of 1-1-0-1/1-1-1-0//.
The polyester-polyurethane core-spun yarn with the guide bar GB7 full-penetration 70/40D has a shogging pattern disc with a chaining structure of 1-1-1-0/1-1-2-3//.
Example eight
This embodiment is substantially the same as the first embodiment, and the specific conditions of the guide bars are as follows:
the guide bar GB1 adopts a one-empty-one-through 200D polyester semi-gloss filament, the yarn is padded and looped only on the front needle bed, and the transverse pattern disc adopts a warp flat weave 1-0-1-1/0-1-1//.
The guide bar GB2 adopts one-through one-empty 200D polyester semi-gloss filament, the yarn is padded and looped only on the front needle bed, and the transverse pattern disc adopts a warp flat weave 1-0-1-1/0-1-1//.
The jacquard guide bar JB3 fully penetrates 150D terylene low stretch, and the basic traversing data of the jacquard guide bar JB3 adopts 1-0-1-1/1-2-1-1//.
The basic traversing data of the jacquard guide bar JB4 fully-penetrated 70/40D polyester-polyurethane core-spun yarn adopts 1-1-1-2/1-1-1-0//.
The guide bar GB5 fully penetrates through the 30D polyester monofilament, yarn is padded in turn on the front needle bed and the rear needle bed to form a compact spacing layer, and the shogging data of the guide bar GB5 adopt 1-0-2-1/2-3-1-2//, so that the fabric has a stable V-shaped spacing structure, and the produced fabric has excellent compression resilience and good air permeability.
The polyester-polyurethane core-spun yarn with the guide bar GB6 full-penetration 70/40D has a traversing pattern disc adopting a warp flat structure 1-1-1-0/1-1-2-3//.
The polyester-polyurethane core-spun yarn with the guide bar GB7 full-penetration 70/40D has a shogging pattern disc with a chain stitch 1-1-0-1/1-1-1-0//.
In summary, in the first to eighth embodiments, the guide bar GB1 and the guide bar GB2 weave the ground mesh structure of the upper surface layer on the front needle bed backing yarn, and the guide bar GB6 and the guide bar GB7 weave the ground mesh structure of the lower surface layer on the rear needle bed backing yarn in a loop, and if another color effect is exhibited in the quilting area of the surface layer of the fabric, the JB4 raw material is changed to the nylon/spandex core-spun yarn or the polyester/cationic spandex core-spun yarn.
In embodiments one to eight, yarns with different elasticity are fully threaded on two jacquard guide bars, and in a warp knitting double-needle bed double-jacquard type, a jacquard structure in which only the front needle bed is padded with yarn in a looped manner, a jacquard structure in which only the back needle bed is padded with yarn in a looped manner, and a jacquard structure connecting the front and back needle beds are formed by the deviation of a jacquard needle.
In the first to eighth embodiments, the quilting pattern layering sense of the elastic jacquard spacer fabric is strong, the colors of the quilting area can be distinguished from the colors of the surface layer of the fabric by threading different material yarns on the guide bar of the upper surface layer and the guide bar of the lower surface layer, so that the aesthetic feeling and the added value of the product can be greatly improved, the production process is simple, the quilting style is strong in concave-convex sense, the pattern design is flexible, the compression resistance and the buffering performance of the fabric are excellent, and the production efficiency is high.
The above description is only an embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modifications made by using the design concept should fall within the scope of infringing the present invention.
Claims (9)
1. A method for manufacturing warp knitting elastic jacquard spacing fabric with quilting effect, the warp knitting elastic jacquard spacing fabric is manufactured on a double-needle bed warp knitting machine with two jacquard combs, and the double-needle bed warp knitting machine comprises a front needle bed and a back needle bed; the warp knitting elastic jacquard spacer fabric is characterized in that seven guide bars are adopted for knitting, the seven guide bars are respectively a guide bar GB1 knitted only on a front needle bed backing yarn, a guide bar GB2 knitted only on the front needle bed in a looping manner, a jacquard guide bar JB3 knitted only on the front needle bed in a looping manner, a jacquard guide bar JB4 knitted on the front needle bed in a looping manner, a guide bar GB5 knitted on the front needle bed in a looping manner, a guide bar GB6 knitted only on the rear needle bed in a looping manner and a guide bar GB7 knitted only on the rear needle bed backing yarn from the front needle bed to the back machine, and the specific knitting process of the warp knitting elastic jacquard spacer fabric comprises the following steps: (1) the guide bar GB1 penetrates through the first yarn according to a certain rule, the guide bar GB2 penetrates through the second yarn according to a certain rule, the guide bar GB1 and the guide bar GB2 are knitted in a padding yarn mode on a front needle bed, and at least one guide bar is knitted in a loop mode so as to ensure that at least each needle of the same row has a loop and form an upper-layer ground net of the fabric; (2) the guide bar GB5 fully penetrates through the fifth yarn, the front needle bed and the rear needle bed are alternately padded with yarn to form a loop according to a certain rule, and the front needle bed and the rear needle bed are connected with fabric to form a spacing interlayer with a compact middle part; (3) the guide bar GB6 penetrates through the sixth elastic yarn according to a certain rule, the GB7 penetrates through the seventh elastic yarn according to a certain rule, the guide bar GB6 and the guide bar GB7 are knitted by lapping yarns on a back needle bed, and at least one guide bar is knitted in a loop mode so as to ensure that at least each needle of the same row has a loop, and a lower-layer ground net of the fabric is formed; (4) jacquard bar JB3 fully passes through the third yarn, Jacquard bar JB4 fully passes through the fourth elastic yarn, knitting the jacquard area, wherein the whole fabric shows three degrees of quilting effect according to the difference of jacquard guide bar JB3 and jacquard guide bar JB4 process organization in the step (4), wherein in the area without quilting effect, the jacquard guide bar JB3 only carries out loop formation on the front needle bed, each jacquard needle on the jacquard guide bar JB3 deviates in odd-even rows, so that the jacquard guide bar JB3 forms thick and solid tissue, thin tissue and mesh tissue on the front needle bed, presents various patterns on the upper surface layer through the difference of the thickness level of the tissue, meanwhile, the jacquard guide bar JB4 only carries out yarn cushion and looping at the back needle bed, each jacquard needle on the jacquard guide bar JB4 deviates at an odd-even row, therefore, the jacquard guide bar JB4 forms thick and solid tissues, thin tissues and mesh tissues on the back needle bed, and presents various pattern patterns on the lower surface layer through different thickness levels of the tissues; in the half quilting effect area, the jacquard guide bar JB3 and the jacquard guide bar JB4 are both used for padding yarn in the back needle bed to form loops or the jacquard guide bar JB3 and the jacquard guide bar JB4 are both used for padding yarn in the front needle bed to form loops; in the full quilting effect area, the jacquard guide bar JB3 is only used for carrying out loop forming on the back needle bed, and the jacquard guide bar JB4 is only used for carrying out loop forming on the front needle bed.
2. The method of manufacturing a warp-knitted stretch jacquard spacer fabric with quilting effect as claimed in claim 1, wherein: the guide bar GB1 adopts an empty-one-through polyester semi-gloss filament yarn, loops are formed only on the front needle bed, and the shogging data of the guide bar GB1 adopts 1-0-0-0/1-2-1-1/2-1-1/2-3-3/2-1-1/1-2-2//; the guide bar GB2 adopts a hollow-through polyester semi-gloss filament,
the shogging data of the guide bar GB2 adopts 2-3-3-3/2-1-1-1/1-2-2/1-0-0/1-2-1/2-1-1-1///when the front needle bed is only used for lapping and looping.
3. The method of manufacturing a warp-knitted stretch jacquard spacer fabric with quilting effect as claimed in claim 1, wherein: the guide bar GB1 adopts a one-empty-one-through polyester semi-gloss filament, the yarn is padded and looped only on the front needle bed, and the shogging data of the guide bar GB1 adopts 1-0-1-1/0-1-1//; the guide bar GB2 adopts one-threading one-empty terylene semi-gloss filament, the yarn is padded and looped only on the front needle bed, and the shogging data of the guide bar GB2 adopts 1-0-1-1/0-1-1//.
4. The method of manufacturing a warp-knitted stretch jacquard spacer fabric with quilting effect as claimed in claim 1, wherein: the guide bar GB1 adopts a one-empty-one-through polyester semi-gloss filament, the yarn is padded and looped only on the front needle bed, and the transverse pattern disc adopts a warp flat weave 1-0-1-1/2-3-1-1//; the guide bar GB2 adopts one-threading one-empty terylene semi-smooth filament, the yarn is padded and looped only on the front needle bed, and the traversing pattern disc adopts a warp flat weave 1-0-1-1/2-3-1-1//.
5. The method of manufacturing a warp-knitted stretch jacquard spacer fabric with a quilting effect as claimed in any one of claims 2, 3 or 4, wherein: the jacquard guide bar JB3 fully penetrates polyester low stretch, and the basic traversing data of the jacquard guide bar JB3 adopts 1-0-1-1/1-2-1-1//; the basic traversing data of the jacquard guide bar JB4 full-penetration polyester spandex core-spun yarn, nylon spandex core-spun yarn or polyester cationic spandex core-spun yarn are 1-1-1-2/1-1-1-0//.
6. The method of manufacturing a warp-knitted stretch jacquard spacer fabric with quilting effect as claimed in claim 5, wherein: the guide bar GB5 fully penetrates polyester monofilaments, yarn padding and looping are carried out on a front needle bed and a rear needle bed in turn to form a compact spacing layer, and the shogging data of the guide bar GB5 adopt 1-0-2-1/2-3-1-2//, so that the fabric has a stable V-shaped spacing structure, and the produced fabric is excellent in compression resilience and air permeability.
7. The method of manufacturing a warp-knitted stretch jacquard spacer fabric with quilting effect as claimed in claim 6, wherein: the polyester-polyurethane core-spun yarn fully penetrated by the guide bar GB6 has a transverse pattern disc adopting a warp flat structure 1-1-1-0/1-1-2-3//; the polyester-polyurethane core-spun yarn fully penetrated by the guide bar GB7 adopts a braid chain tissue 1-1-0-1/1-1-1-0//.
8. The method of manufacturing a warp-knitted stretch jacquard spacer fabric with quilting effect as claimed in claim 6, wherein: the guide bar GB6 full-penetration polyester-spandex core-spun yarn is characterized in that a transverse pattern disc adopts a warp flat structure 1-1-0-1/1-1-1-0//; the guide bar GB7 full-penetration polyester spandex core-spun yarn has a shogging pattern disc which adopts a chaining structure 1-1-1-0/1-1-2-3//.
9. A warp-knitted elastic jacquard spacer fabric with quilting effect is characterized in that: the warp-knitted elastic jacquard spacer fabric is manufactured on a double needle bar warp knitting machine by adopting the manufacturing method of the warp-knitted elastic jacquard spacer fabric with quilting effect as claimed in any one of claims 1 to 5.
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| CN109457381A (en) * | 2018-12-30 | 2019-03-12 | 常州市中迈源纺织机械有限公司 | Three-dimensional jacquard weave intelligence 3D forms double rib warp loom |
| CN109898227B (en) * | 2019-03-06 | 2021-04-27 | 福建福联精编有限公司 | Thick warp-knitted spacer fabric three-dimensional quilting-imitating mattress cover material and preparation method thereof |
| CN109930299B (en) * | 2019-03-21 | 2020-06-09 | 信泰(福建)科技有限公司 | Method for manufacturing double-jacquard fabric |
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| CN110093712B (en) * | 2019-06-11 | 2021-02-26 | 信泰(福建)科技有限公司 | Weaving method for ground comb matching jacquard of double-needle-bed single-jacquard warp knitting machine |
| CN113882079B (en) * | 2020-11-29 | 2022-11-18 | 福建省晋江市华宇织造有限公司 | Mesh cloth for replacing shoe tongue or shoe heel |
| CN112695450B (en) * | 2020-11-30 | 2022-11-01 | 东莞超盈纺织有限公司 | Lace fabric for warm-keeping clothes |
| CN112663220A (en) * | 2020-12-14 | 2021-04-16 | 福建冠翔日用塑料制品有限公司 | Thick warp-knitted spacer fabric three-dimensional quilting-imitating bed cover material and preparation method thereof |
| CN114086309A (en) * | 2021-12-14 | 2022-02-25 | 百越新材料科技启东有限公司 | Ultrathin warp knitting fabric with high-strength wear-resisting property and knitting method thereof |
| CN115387016A (en) * | 2022-09-06 | 2022-11-25 | 常熟市林冠毛绒有限公司 | Weaving method of non-hair-falling rabbit-hair-imitated fabric |
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| CN102587023B (en) * | 2012-03-15 | 2014-01-08 | 东华大学 | Traceless joint fabric knitting method of double-needle-bed warp knitting machine |
| CN103835063A (en) * | 2013-12-03 | 2014-06-04 | 江南大学 | Method for producing bicolor jacquard spacer fabric |
| WO2015101632A1 (en) * | 2013-12-31 | 2015-07-09 | Sense Textile B.V. | A 3-dimensional knitted textile spacer fabric and use thereof in a system for health care |
| DE112014002059T5 (en) * | 2014-04-02 | 2015-12-31 | Fujian Huafeng New Materials Co., Ltd. | Method for producing a jacquard sandwich fabric having a surface with reversely inserted threads |
| CN105420911B (en) * | 2015-11-04 | 2017-11-14 | 信泰(福建)科技有限公司 | A kind of two-sided jacquard pattern design weaving |
| CN105386230B (en) * | 2015-12-28 | 2017-07-07 | 江南大学 | The production method of the bottomless jacquard weave sandwich fabric of two-needle bar |
| JP6833160B2 (en) * | 2016-06-03 | 2021-02-24 | エムピーユーエスエー，エルエルシー | Wet activated cooling fabric |
| CN106988001A (en) * | 2017-04-14 | 2017-07-28 | 江南大学 | The multi-functional warp-knitting jacquard interval vamp fabric of graphene modified polyester fibre and its production method |
| CN107164875B (en) * | 2017-05-11 | 2019-06-18 | 信泰(福建)科技有限公司 | A kind of warp knit weaving method of improvement |
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