CN108754834B - Double-pure-color double-needle bed sheet jacquard spacer fabric and manufacturing method thereof - Google Patents

Double-pure-color double-needle bed sheet jacquard spacer fabric and manufacturing method thereof Download PDF

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CN108754834B
CN108754834B CN201810642282.3A CN201810642282A CN108754834B CN 108754834 B CN108754834 B CN 108754834B CN 201810642282 A CN201810642282 A CN 201810642282A CN 108754834 B CN108754834 B CN 108754834B
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jacquard
needle bed
yarn
double
comb
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CN108754834A (en
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陈宝惠
郑志树
林恩平
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Fujian Ruihong Jiaka Industrial Co ltd
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Fujian Ruihong Jiaka Industrial Co ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/06Patterned fabrics or articles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/06Patterned fabrics or articles
    • D04B21/08Patterned fabrics or articles characterised by thread material
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/10Open-work fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/10Open-work fabrics
    • D04B21/12Open-work fabrics characterised by thread material
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/16Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
    • D04B21/165Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads with yarns stitched through one or more layers or tows, e.g. stitch-bonded fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/18Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)

Abstract

A manufacturing method of a double-pure-color double-needle bed sheet jacquard spacer fabric comprises the following steps: (1) the ground comb GB1 is knitted by lapping and looping only on the front needle bed; (2) the half jacquard comb JB2.1 carries out yarn cushion and loop formation on the front and back needle beds to weave jacquard tissues, and the half jacquard comb JB2.2 carries out yarn cushion and loop formation on the front and back needle beds to weave the jacquard tissues; (3) the ground comb GB3 is padded with yarn and looped on the front needle bed and the back needle bed to form a spacing layer; (4) the ground comb GB4 and the ground comb GB5 are knitted by lapping yarns on the back needle bed to form a lower surface layer of the fabric. The invention also comprises a double-pure-color double-needle bed sheet jacquard spacer fabric. The invention can weave the double-needle bed sheet jacquard spacer fabric with double pure-color effect on a common RDJ5/1 machine type through jacquard basic transverse movement data and jacquard weaving process design.

Description

Double-pure-color double-needle bed sheet jacquard spacer fabric and manufacturing method thereof
Technical Field
The invention relates to a jacquard spacer fabric and a preparation process thereof, in particular to a double-pure-color double-needle bed jacquard spacer fabric and a manufacturing method thereof.
Background
The warp knitting double-needle bed jacquard spacer fabric is produced on a warp knitting double-needle bed jacquard machine type, the machine type is high in production speed and high in productivity, the produced warp knitting jacquard spacer fabric has good compression resistance and buffering performance, excellent comfortable air permeability and flexibility of pattern design, is widely applied to the fields of shoe materials, bags, clothes, mattresses, packaging and the like at present, and has great market demand.
The invention patent of publication No. 107164876a discloses that in a double-needle bed sheet jacquard machine, yarns of different materials are used for the surface layer and the bottom layer, so that the surface layer fabric and the bottom layer fabric are in different colors after dyeing, the whole fabric shows a double-color effect, and the jacquard surface layer is a single-color effect.
The invention patent of the patent number 104452075A discloses a method for developing a double-color forming vamp on a double-needle bed double-jacquard machine type, in the invention, two jacquard machines respectively penetrate a color yarn and a second yarn color yarn, and two cloth surface areas with different colors, namely a pure a color effect of a front piece fabric and a pure second yarn color area of the front piece fabric, are formed on the front piece of the fabric through the design of jacquard process organization.
The invention patent of the patent number 105369466B describes that in a double-needle bed sheet jacquard machine type, the basic structures of two half machine numbers are 1-0/1-2//, yarns with the same color and different color with the same side ground comb are used by the two half machine number jacquard yarns, and the jacquard needle is shifted leftwards in a jacquard area when the jacquard guide bar with the different color with the ground yarn is padded in front of the needle to counteract the transverse movement of the front needle, so that a single-needle laid weft tissue is hidden between the connecting yarns of the front needle bed surface and the rear needle bed surface; the jacquard guide bar which is the same color as the ground yarn still weaves the three-needle warp plain weave, and forms a pure-color pattern in the jacquard area together with the ground comb, thereby forming the double-color warp-knitted spacer fabric with pure-color jacquard effect.
Karl mayer, at 2016, showed a dense, non-mesh effect, solid colored jacquard fabric, without a spacer layer, with a soft hand.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a double-pure-color double-needle bed sheet jacquard spacer fabric and a manufacturing method thereof.
The ground comb is produced on a conventional RDJ5/1 machine type, and the machine is arranged from front to back of the machine, namely a ground comb GB1, two half-machine-number jacquard combs JB2.1 and JB2.2, a ground comb GB3, a ground comb GB4 and a ground comb GB5, wherein the ground comb GB1 only acts on a front needle bed, the two half-machine-number jacquard combs JB2.1 and JB2.2 are oppositely arranged and act on the front needle bed and the back needle bed, the ground comb GB3 acts on the front needle bed and the back needle bed, and the GB4 and GB5 only act on the back needle bed.
The ground comb GB1 fully penetrates through the first yarn, loops are formed only on the front needle bed lapping yarn, and knitting chaining stitch 1-0-1-1/0-1-1-1//.
And a half-machine number jacquard comb JB2.1 fully penetrates through the second yarn, and the front needle bed and the rear needle bed are padded with yarn to form loops, so that jacquard weave is knitted.
And a half-machine number jacquard comb JB2.2 fully penetrates through the third yarn, and the front needle bed and the rear needle bed are padded with yarn to form loops, so that jacquard weave is knitted.
The ground comb GB3 fully penetrates through the fourth yarn, and the front needle bed and the back needle bed are both padded with yarn and looped to form a spacing layer,
the ground comb GB4 and the ground comb GB5 penetrate the fifth yarn and are knitted by lapping yarns on the back needle bed to form the lower surface layer of the fabric.
The second yarn and the third yarn need to be different types of yarns or different colors of yarns of the same type, and the thickness of the first yarn and the thickness of the fourth yarn need to be smaller than those of the second yarn and the third yarn.
Pure second yarn color thickness effect: the jacquard comb JB2.1 forms a yarn-laying structure of multiple-needle weft insertion in the front needle bed by the forward shift of the jacquard needle, and the jacquard comb JB2.2 forms a yarn-laying structure of multiple-needle weft insertion in the front needle bed by the forward shift of the jacquard needle, and the second yarn is thicker than the first yarn, so the yarn appears as a pure second yarn color.
Pure third yarn color thickness effect: and the jacquard comb JB2.2 forms a yarn-laying tissue of the multiple-needle weft insertion of the back needle bed with the multiple-needle warp in the front needle bed through the front deflection of the jacquard needle, and the jacquard comb JB2.1 forms a yarn-laying tissue of the multiple-needle weft insertion of the back needle bed with the multiple-needle warp in the front needle bed through the front deflection of the jacquard needle.
Second yarn color band mesh effect: and the jacquard comb JB2.1 forms a lapping tissue with the odd number rows and the even number rows of the front needle bed at the left side of the meshes of the upper surface layer by the front deflection of the jacquard needle, forms a lapping tissue with the odd number rows and the even number rows of the front needle bed at the right side of the meshes of the upper surface layer by the lapping tissue with the odd number rows and the even number rows of the front needle bed at the same time forms a lapping tissue with the back needle bed at the back of the multi-needle lining weft of the front needle bed by the front deflection of the jacquard needle.
Third yarn color band mesh effect: and the jacquard comb JB2.2 forms a lapping tissue with the odd number rows and the even number rows of the front needle bed at the left side of the meshes of the upper surface layer by the front deflection of the jacquard needle, forms a lapping tissue with the odd number rows and the even number rows of the front needle bed at the right side of the meshes of the upper surface layer by the lapping tissue with the odd number rows and the even number rows of the front needle bed at the same time forms a lapping tissue with the multiple needles of the front needle bed for lapping the weft and the back needle bed at the same time by the front deflection of the jacquard needle.
In the color mixing area, two half jacquard yarns are padded on the front needle bed and the rear needle bed to form loops.
The invention has the obvious technical advantages that through the jacquard basic traverse data and the jacquard weaving process, the double-needle bed jacquard spacer fabric with double pure-color effect is woven on a common RDJ5/1 machine type, in addition, the weaving method has rich effect, the mesh effect is realized, the fabric air permeability is increased, the spacer layer not only enables the fabric to have 3D stereoscopic effect, but also increases the operability of fabric design. The invention has simple design and can be applied to all double-needle bed jacquard machine types.
Drawings
Fig. 1 is a guide bar arrangement diagram of a double-jacquard double-needle bar warp knitting machine for the double-pure-color double-needle sheet jacquard spacer fabric of the invention.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
Refer to fig. 1. The ground comb is produced on a conventional RDJ5/1 machine type, and the machine is arranged from front to back of the machine, namely a ground comb GB1, two half-machine-number jacquard combs JB2.1 and JB2.2, a ground comb GB3, a ground comb GB4 and a ground comb GB5, wherein the ground comb GB1 only acts on a front needle bed, the two half-machine-number jacquard combs JB2.1 and JB2.2 are oppositely arranged and act on the front needle bed and the back needle bed, the ground comb GB3 acts on the front needle bed and the back needle bed, and the GB4 and GB5 only act on the back needle bed.
The ground comb GB1 fully-penetrated 75D terylene semi-bright filament is woven with a braid structure of 1-0-1-1/0-1-1//.
The half machine number jacquard comb JB2.1 fully penetrates 150D terylene low stretch yarn, and the basic traverse data is 1-0-1-0/2-3-2-3/is
The half-machine number jacquard comb JB2.2 fully penetrates 140D nylon high-elastic yarns, and the basic traverse data is 1-0-1-0/2-3-2-3/is
The ground comb GB3 is fully threaded with 30D monofilaments, knitted with a knit of 1-0-2-1/2-3-1-2//, by knitting the front and back bed fabrics to form the spacer layer.
The ground comb GB4 fully penetrates 100D polyester semi-bright filaments, the back needle bed yarns are knitted into 1-1-1-0/1-1-0-1//, the ground comb GB5 fully penetrates 100D polyester semi-bright filaments, the back needle bed yarns are knitted into 1-1-1-0/1-1-2-3//, and GB4 and GB5 are knitted into the lower surface layer of the fabric together.
Wherein, GB1 yarn can also be 40D dacron monofilament, JB2.2 yarn can also be 150D cation dacron yarn.
Pure second yarn color thickness effect: the jacquard comb JB2.1 weaves 2-0-1-1/2-4-3-3// thick weave only on the front needle bed lapping, while the jacquard comb JB2.2 weaves 1-1-2-0/3-3-2-4// thick weave only on the back needle bed lapping.
Pure third yarn color thickness effect: the jacquard comb JB2.2 weaves 2-0-1-1/2-4-3-3// thick weave only on the front needle bed lapping, while the jacquard comb JB2.1 weaves 1-1-2-0/3-3-2-4// thick weave only on the back needle bed lapping.
Second yarn color band mesh effect: the jacquard comb JB2.1 yarn on the left side of the mesh of the upper surface layer is knitted 2-1-1-1/2-4-3-3//, the jacquard comb JB2.1 yarn on the right side of the mesh of the upper surface layer is knitted 2-0-1-1/2-3-3-3//, so as to form the mesh effect, and meanwhile, the jacquard comb JB2.2 is knitted 1-1-2-0/3-3-2-4// thick tissue only on the back needle bed padding yarn.
Third yarn color band mesh effect: the jacquard comb JB2.2 yarn on the left side of the mesh of the upper surface layer is knitted 2-1-1-1/2-4-3-3//, the jacquard comb JB2.2 yarn on the right side of the mesh of the upper surface layer is knitted 2-0-1-1/2-3-3-3//, so as to form the mesh effect, and meanwhile, the jacquard comb JB2.1 is knitted 1-1-2-0/3-3-2-4// thick tissue only on the back needle bed padding yarn.
In the color mixing area, two half-size jacquard yarns are padded in loops on front and back needle beds to weave a 1-0-1-0/2-3-3-3// padding stitch or a 1-0-1-0/1-2-3-3// padding stitch.
The above description is only a preferred embodiment of the present invention, but the present invention is not limited thereto, and those skilled in the art will be able to make modifications to the specific embodiment of the present invention without departing from the scope of the present invention as set forth in the appended claims. Therefore, any modification and variation made based on the basic principle of the present invention should be considered as falling within the protection scope of the present invention.

Claims (8)

1. A method for manufacturing a double-pure-color double-needle bed sheet jacquard spacer fabric is characterized in that the double-pure-color double-needle bed sheet jacquard spacer fabric is manufactured on a double-needle bed warp knitting machine with two half machine number jacquard combs, and the double-needle bed warp knitting machine comprises a front needle bed and a back needle bed; the method is characterized in that five guide bars are adopted for weaving, and a ground comb GB1, a half machine number jacquard comb JB2.1, a half machine number jacquard comb JB2.2, a ground comb GB3, a ground comb GB4 and a ground comb GB5 are respectively arranged from machine to machine, wherein the ground comb GB1 only acts on a front needle bed, the half machine number jacquard comb JB2.1 and the half machine number jacquard comb JB2.2 are oppositely arranged and act on the front needle bed and the rear needle bed, the ground comb GB3 acts on the front needle bed and the rear needle bed, the ground comb GB4 and the ground comb GB5 only act on the rear needle bed, and the specific weaving process of the double-pure-color double-needle bed jacquard spacer fabric comprises the following steps: (1) the ground comb GB1 penetrates through the first yarn according to a certain rule, and the first yarn is padded into loops only on the front needle bed to weave a chaining structure; (2) the half jacquard comb JB2.1 penetrates the second yarn according to a certain rule, the front and back needle beds are padded with yarn and looped to weave jacquard, the half jacquard comb JB2.2 penetrates the third yarn according to a certain rule, the front and back needle beds are padded with yarn and looped to weave jacquard; (3) the ground comb GB3 penetrates through the fourth yarn according to a certain rule, and both the front needle bed and the rear needle bed are padded with yarn and looped to form a spacing layer; (4) the fifth yarn is penetrated through the ground comb GB4 and the ground comb GB5 according to a certain rule, and the fifth yarn is laid and knitted on a back needle bed to form a lower surface layer of the fabric; wherein the second yarn and the third yarn need to be different types of yarns or different colors of yarns of the same type, the thickness of the first yarn and the thickness of the fourth yarn need to be smaller than the thickness of the second yarn and the thickness of the third yarn, and the step (2) comprises the following substeps: (2.1) knitting pure second yarn color thickness effect jacquard weave, forming a yarn laying weave of multiple-needle back needle bed multiple-needle weft insertion on a front needle bed through front needle deflection of a jacquard needle by a jacquard comb JB2.1, forming a yarn laying weave of multiple-needle back needle bed multiple-needle warp insertion on a front needle bed through front needle deflection of the jacquard needle by the jacquard comb JB2.2, and showing the pure second yarn color because the second yarn is thicker than the first yarn, wherein the step (2) further comprises the following substeps: and (2.2) knitting a jacquard texture with pure third yarn color thickness effect, wherein the jacquard comb JB2.2 forms a yarn laying texture for multiple-needle weft insertion of the back needle bed by the front deflection of a jacquard needle on the front needle bed, and the jacquard comb JB2.1 forms a yarn laying texture for multiple-needle weft insertion of the back needle bed on the front needle bed by the front deflection of the jacquard needle, and the third yarn is thicker than the first yarn, so the pure third yarn color appears.
2. The method for manufacturing the double-pure-color double-needle bed sheet jacquard spacer fabric as claimed in claim 1, wherein the step (2) further comprises the following sub-steps: and (2.3) knitting jacquard weave of a second yarn color ribbon mesh effect, wherein a jacquard comb JB2.1 forms a lapping weave of odd-numbered horizontal rows and even-numbered horizontal rows of the front needle bed on the left side of meshes of an upper surface layer through the front needle offset of a jacquard needle, forms a lapping weave of odd-numbered horizontal rows and even-numbered horizontal rows on the right side of meshes of the upper surface layer, thereby forming the mesh effect, and meanwhile, the jacquard comb JB2.2 forms a lapping weave of back needle bed heavy warp of a front needle bed through the front needle offset of the jacquard needle.
3. The method for manufacturing the double-pure-color double-needle bed sheet jacquard spacer fabric as claimed in claim 1, wherein the step (2) further comprises the following sub-steps: and (2.4) knitting jacquard weave of a third yarn color band mesh effect, wherein a jacquard comb JB2.2 forms a lapping weave of odd-numbered horizontal rows and even-numbered horizontal rows of the front needle bed on the left side of meshes of an upper surface layer through the front needle offset of a jacquard needle, forms a lapping weave of odd-numbered horizontal rows and even-numbered horizontal rows on the right side of meshes of the upper surface layer, thereby forming the mesh effect, and meanwhile, the jacquard comb JB2.1 forms a lapping weave of back needle bed heavy warp of a front needle bed through the front needle offset of the jacquard needle.
4. The method for manufacturing the double-pure-color double-needle bed sheet jacquard spacer fabric as claimed in claim 1, wherein the method comprises the following steps: the ground comb GB1 fully-penetrated 75D terylene semi-bright filament is woven with a braid structure of 1-0-1-1/0-1-1//.
5. The method for manufacturing the double-pure-color double-needle bed sheet jacquard spacer fabric as claimed in claim 1, wherein the method comprises the following steps: the ground comb GB3 is fully threaded with 30D monofilaments, knitted with a knit of 1-0-2-1/2-3-1-2//, by knitting the front and back bed fabrics to form the spacer layer.
6. The method for manufacturing the double-pure-color double-needle bed sheet jacquard spacer fabric as claimed in claim 1, wherein the method comprises the following steps: the ground comb GB4 fully penetrates 100D polyester semi-bright filaments, the back needle bed yarns are knitted into 1-1-1-0/1-1-0-1//, the ground comb GB5 fully penetrates 100D polyester semi-bright filaments, the back needle bed yarns are knitted into 1-1-1-0/1-1-2-3//, and GB4 and GB5 are knitted into the lower surface layer of the fabric together.
7. The method for manufacturing the double-pure-color double-needle bed sheet jacquard spacer fabric as claimed in claim 1, wherein the method comprises the following steps: the half-machine number jacquard comb JB2.1 fully penetrates 150D terylene low stretch yarns, and the basic traversing data is 1-0-1-0/2-3-2-3//; the half-machine number jacquard comb JB2.2 full-through 140D nylon high-elastic yarn has basic transverse movement data of 1-0-1-0/2-3-2-3//.
8. The utility model provides a two pure color double needle sheet merchant card spacer fabrics which characterized in that: the double-pure-color double-needle bed sheet jacquard spacer fabric is manufactured on a double-needle bed warp knitting machine by adopting the manufacturing method of the double-pure-color double-needle bed sheet jacquard spacer fabric as claimed in any one of claims 1 to 7.
CN201810642282.3A 2018-06-21 2018-06-21 Double-pure-color double-needle bed sheet jacquard spacer fabric and manufacturing method thereof Active CN108754834B (en)

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CN111501190B (en) * 2020-03-23 2021-04-06 东华大学 Pure double-color jacquard warp-knitted spacer fabric with embossed effect and knitting method thereof
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CN106988001A (en) * 2017-04-14 2017-07-28 江南大学 The multi-functional warp-knitting jacquard interval vamp fabric of graphene modified polyester fibre and its production method
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CN107217384B (en) * 2017-07-05 2019-08-13 信泰(福建)科技有限公司 A kind of production method and the knitted fabric of double-colored single jacquard warp-knitting fabric
CN107761243B (en) * 2017-10-29 2021-01-05 东莞百宏实业有限公司 Warp knitting elastic fabric weaving method with double-sided yin-yang jacquard effect

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