CN102425032A - Production method of seamless clothes with multi-layer jacquard effect - Google Patents

Abstract

The invention discloses a seamless garment production method with multi-level jacquard effect, which is characterized in that: the production is performed on a double-needle bed multi-comb jacquard warp knitting machine, and the ground combs form loops on each needle bed separately without swinging to the opposite needle Mattress yarn to form the basic fabric; Jacquard bars weave jacquard patterns on their respective needle beds to form fancy ground nets, and connect the fabrics on the front and rear needle beds at the edges; Bed weaves patterns with three-dimensional effects such as light patterns, heavy patterns, and outline patterns, and cooperates with jacquard bars to form warp-knitted seamless jacquard garments with strong three-dimensionality and rich ground nets; the invention solves the problem that the existing seamless garments generally only It has a single structural effect, and there is no problem of organic combination of its fancy ground net and three-dimensional pattern structure. From the perspective of technological methods, it innovatively combines Jacquard jacquard and multi-comb jacquard on a double-needle bed warp knitting machine. The development of high-grade seamless garments provides an effective method.

Description

Method for producing seamless garments with multi-level jacquard effect

Technical field:

The patent of the present invention relates to a production method of warp-knitted seamless garments, and particularly discloses a production method of seamless garments with multi-layered jacquard effects such as changing ground nets, light patterns, heavy patterns and outline patterns.

Background technique:

Seamless garments do not need to be sewn on the neck, waist, buttocks and other main parts. Due to the omission of seams, the garments fit snugly and stretch freely when worn. It combines the comfort and fashion of the garments and belongs to the category of high-end garments. . The woven process cannot directly weave seamless garments. Generally, fabrics are woven first, and then three-dimensional garments are formed by cutting, sewing and ironing. The existing methods of producing seamless garments have two kinds of knitting weft knitting method and knitting warp knitting method.

The knitting and weft knitting method is to produce seamless garments on a weft knitting seamless machine. Different organizational structures, different yarn raw materials, etc. can be used to form garments with certain colors and fancy effects. However, due to the continuity of the transverse yarns, the knitting and weft knitting process cannot form the concave-convex mesh effect and three-dimensional pattern effect with variable structure and rich layers.

The warp knitting method is to produce seamless garments on a double-needle bed Jacquard seamless warp knitting machine. Jacquard bars can be used to form a rich ground net, and partial Jacquard needles can be used to form seamless edges. However, the warp knitting method cannot form a pattern effect with rich layers and strong three-dimensional effect due to the limitations of raw materials, yarn threading, warp let-off and other technological conditions.

In order to achieve the pattern effect of the fabric, the method of producing seamless pantyhose can also be used in practice, that is, on the double-needle bed multi-comb warp knitting machine, the flower combs on both sides are used to form simple pattern patterns on the ground tissue, but this The texture of the fabric formed by the method is simple, and it is impossible to produce variable mesh textures.

Combined with the above analysis, the existing seamless garments generally only have a single structural effect, especially the warp-knitted seamless garments, whose fancy ground net and three-dimensional pattern structure can not be organically combined, so that the development of warp-knitted seamless garments has been lingering. forward. Therefore, it is necessary to further improve the process technology and combine the mesh effect with the three-dimensional pattern effect, that is, it is necessary to innovatively combine the Jacquard jacquard and the multi-comb jacquard on the double-needle bed warp knitting machine in terms of the process method. The development of seamless garments provides an effective method.

Invention content:

Aiming at the deficiencies of the prior art, the present invention provides a seamless garment production method with multi-level jacquard effect, which organically combines electronic jacquard technology and multi-comb raising technology on a double-needle bed warp knitting machine. This knitting method The warp-knitted seamless garment can not only have a rich ground texture pattern effect, but also make the main pattern have a strong three-dimensional effect, and solve the aforementioned shortcomings in the production of seamless garments.

In order to achieve the above object, the technical scheme adopted by the patent of the present invention is:

The method for producing seamless garments with multi-level jacquard effect is characterized in that: it is produced on a double-needle bed multi-comb Jacquard warp knitting machine, the ground combs form loops on each needle bed separately, and do not swing to the opposite needle bed to lay yarn, Form the basic fabric; jacquard jacquard bars weave jacquard patterns on their respective needle beds to form a fancy ground net, and connect the fabrics on the front and rear needle beds at the edge; multi-comb jacquard bars weave light patterns on their respective needle beds Patterns with three-dimensional effects, such as heavy patterns and outline patterns, can be combined with jacquard bars to form warp-knitted seamless jacquard garments with strong three-dimensional effect and rich ground net.

The double-needle bed multi-comb jacquard warp knitting machine is equipped with at least one ground comb on each of the front and rear needle beds, each equipped with at least one jacquard bar, and each equipped with at least one floral bar.

The ground combing yarn on the front needle bed of the double-needle bed multi-comb Jacquard warp knitting machine is 0-1-1-1/1-0-0-0//, and the basic laying yarn on the front needle bed jacquard comb is 1- 0-1-1/1-2-1-1//, the pattern comb on the front needle bed adopts the weft insertion method to form various three-dimensional patterns according to the pattern requirements; the ground comb on the rear needle bed is 1-1-1-0/0 -0-0-1//, the basic inlaid yarn of the jacquard comb on the rear needle bed is 1-1-1-2/1-1-1-0//, the pattern comb on the rear needle bed adopts the weft insertion method to form each A three-dimensional pattern.

The technical problems that can be solved by the patent of this invention are:

(1) Invent a kind of double-needle bar multi-comb jacquard warp knitting machine, on the seamless jacquard warp knitting machine, install many flower comb bars distributed in different traverse lines on the outermost two sides of the machine. The number of patterned combs depends on the requirements of actual garment production. The number of patterned combs on each traverse line is 1-10, and the number of traverse lines on each side is 1-6, realizing the multi-level jacquard effect The special configuration of the seamless garment production machine is required.

(2) Invent a method for producing seamless garments with multi-level jacquard effects. Existing seamless garments generally only have a single structural effect, especially warp-knitted seamless garments, whose fancy ground net and three-dimensional pattern structure are not able to organic combination. The seamless garment production process with multi-level jacquard effect combines the jacquard and multi-comb jacquard on the double-needle bed multi-comb jacquard machine to form a warp-knitted seamless jacquard garment with a strong three-dimensional effect and a rich ground network .

Description of drawings:

Accompanying drawing 1 is the schematic diagram of bar configuration of double-needle bar multi-comb Jacquard warp knitting machine of the present invention;

In the figure, FJB1.1 and FJB1.2 are two half-gauge separated jacquard combs of the front needle bed, and a full gauge jacquard comb FJB1 is synthesized, FGB2 is the ground comb of the front needle bed, FPB3-8 And FPB9-14 are pattern combs of the front needle bed; the label of the rear needle bed corresponds to that of the front needle bed.

Detailed ways:

(1) Seamless garment design, design the pattern and seamless edge of the garment in the double-needle bed multi-comb Jacquard fabric pattern design system. The design content includes: the yarn lapping process of the ground comb, and the jacquard color of the Jacquard comb Information, yarn laying track of flower comb. Among them, the ground combing yarn of the front needle bed is 0-1-1-1/1-0-0-0//, and the basic laying yarn of the jacquard comb of the front needle bed is 1-0-1-1/1-2-1 -1//, the pattern comb on the front needle bed adopts the weft insertion method to form light patterns, heavy patterns or outline patterns according to the pattern requirements; the ground comb on the rear needle bed is 1-1-1-0/0-0-0-1/ /, the basic inlaid yarn of jacquard comb on the rear needle bed is 1-1-1-2/1-1-1-0//, the flower comb on the rear needle bed adopts the weft insertion method to form light patterns, heavy patterns or outline patterns according to the pattern requirements ;

(2) The control file generation of the upper machine, according to the pattern drawn in the design system, generates the upper machine information in the system with the bar laying information, jacquard information, warp beam feeding amount information, and fabric pulling amount information Pattern control file. The files on the machine are read into the double-needle bed multi-comb Jacquard warp knitting machine through floppy disk, U disk, etc., and can also be transmitted through the network. At the same time, paper documents and electronic documents are generated to arrange on-machine production.

(3) Carry out according to the production and finishing methods of general shaped warp knitted fabrics.

The patent of the invention solves the problem that the existing seamless garments generally only have a single structural effect, and the fancy ground net and the three-dimensional pattern structure cannot be organically combined. The combination of card jacquard and multi-comb jacquard provides an effective method for the development of high-grade seamless garments.

Claims (3)

1. have the seamless garment production method of multi-level jacquard weave effect, it is characterized in that: comb jacquard warp at two-needle bar more and produce, ground is combed individually in needle-bar lopping separately, does not swing to relative needle bar pad yarn, forms basic fabrics; Merchant's card jacquard guide bar weaves elaborate pattern at needle-bar separately, forms the fancy earth mat, and portion connects the fabric of front and back needle-bar on the limit; Many comb flower comb sley bars weave the decorative pattern that light decorative pattern, heavy decorative pattern, profile decorative pattern etc. have stereoeffect at needle-bar separately, cooperates with merchant's card sley bar form that third dimension is strong, earth mat is abundant through volume seamless jacquard clothes.

2. the seamless garment production method with multi-level jacquard weave effect according to claim 1; It is characterized in that: described two-needle bar comb more jacquard warp in front and back needle-bar each be equipped with at least 1 and comb ground; Each is equipped with at least 1 merchant's card jacquard guide bar, and each is equipped with at least 1 flower comb sley bar.

3. based on the described seamless garment production method of claim 1 with multi-level jacquard weave effect; It is characterized in that: described two-needle bar comb before the jacquard warp more needle-bar ground comb fill up yarn be 0-1-1-1/1-0-0-0//; Before the basic pad of needle-bar jacquard weave comb yarn be 1-0-1-1/1-2-1-1//, preceding needle-bar flower comb adopts the inlaid thread mode by the various three-dimensional patterns of pattern requirement formation; Back needle-bar ground comb pad yarn 1-1-1-0/0-0-0-1//, the basic pad of back needle-bar jacquard weave comb yarn be 1-1-1-2/1-1-1-0//, back needle-bar flower comb employing inlaid thread mode is by the various three-dimensional patterns of pattern requirement formation.