CN104843255A - Catalyst wet processing production line - Google Patents
Catalyst wet processing production line Download PDFInfo
- Publication number
- CN104843255A CN104843255A CN201510181329.7A CN201510181329A CN104843255A CN 104843255 A CN104843255 A CN 104843255A CN 201510181329 A CN201510181329 A CN 201510181329A CN 104843255 A CN104843255 A CN 104843255A
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- Prior art keywords
- manipulator
- storage rack
- work
- belt conveyor
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/16—Packaging contents into primary and secondary packaging
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Catalysts (AREA)
Abstract
The invention provides a catalyst wet processing production line, and relates to an automated production line in the wet processing stage of catalyst. The catalyst wet processing production line aims to be high in the degree of automation, high in working efficiency and high in produced catalyst intermediate finished product quality. The catalyst wet processing production line comprises five mechanical arms, and one mechanical arm corresponds to one working sequence. The first working sequence comprises the first mechanical arm and a green body supply device. The second working sequence comprises the second mechanical arm and a cover plate storage frame. The third working sequence comprises the third mechanical arm and a first trolley storage frame. The fourth working sequence comprises the fourth mechanical arm. The working sequence comprises the fifth mechanical arm, a second trolley storage frame, a paperboard storage frame, a tray storage frame and a first rail. The five working sequences are communicated through conveying belts or rails.
Description
Technical field
The present invention relates to a kind of Catalyst Production line, particularly relate to the automatic production line of a kind of catalyst in the wet process segment.
Background technology
The production process of cellular catalyst comprises wet processing and dry processing two big unit.Wherein wet machining cell comprises: extrusion molding, cutting, both ends of the surface overlay film, coding, weigh, drying and other steps, also comprise the transhipment work of freak oil between above steps simultaneously.The freak oil produced through wet machining cell can enter dry machining cell, and dry machining cell comprises: the steps such as stamp, cutting, inspection, storage, also comprise the transhipment work of product between above steps simultaneously.
At present in the production program of cellular catalyst, no matter be in wet machining cell or in dry machining cell, each step is by manually completing substantially above, degree of automation is lower, not only waste time and energy, and work efficiency is lower, especially in handling process, causes the distortion of freak oil because carrier places unfairness, had a strong impact on the yield rate of final products.
Summary of the invention
The technical matters that the present invention mainly solves is to provide that a kind of degree of automation is higher, operating efficiency is also higher, the machining production line and the higher catalyst of the catalyst freak oil end product quality produced wets.
A kind of catalyst of the present invention wets machining production line, comprises five manipulators, wherein the corresponding job sequence of each manipulator;
First job sequence, comprising: the first manipulator, green compact feeding mechanism; Wherein said green compact feeding mechanism is positioned at the scope of work of described first manipulator;
Second job sequence, comprising: the second manipulator, cover plate storage rack; Wherein said cover plate storage rack is positioned at the second manipulator scope of work;
3rd job sequence, comprising: the 3rd manipulator, the first dolly storage rack; Dry dolly is stored in wherein said first dolly storage rack;
4th job sequence, comprising: the 4th manipulator;
5th job sequence, comprising: the 5th manipulator, the second dolly storage rack, cardboard storage rack, pallet storage rack, the first track; One end and the second dolly storage rack of wherein said first track are abutted against, and the other end is second move away from station; The local, stage casing of described cardboard storage rack, pallet storage rack, the first track is positioned at the scope of work of the 5th manipulator;
Also comprise two middle carousel and two intermediate orbits, wherein:
Input end and the pallet storage rack of the first middle carousel are abutted against, and mouth is positioned at the scope of work of the 3rd manipulator, and two local, stage casing, place of the first middle carousel lay respectively in the first manipulator and the second manipulator scope of work;
One end and the first dolly storage rack of the first intermediate orbit are abutted against, and the other end is first move away from station, and the intermediate office portion of the first intermediate orbit is positioned at the scope of work of the 3rd manipulator;
One end of second intermediate orbit is that station is moved in centre, and the first dolly storage rack in the other end and the 3rd job sequence is abutted against, and local, the stage casing of the second intermediate orbit is positioned at the scope of work of the 4th manipulator;
The input end of the second middle carousel is positioned at the scope of work of the 4th manipulator, and mouth is positioned at the scope of work of the 5th manipulator, and local, the stage casing of the second middle carousel is positioned at the scope of work of the second manipulator;
Also comprise a dry house, described dry house is positioned at described first and moves away near station.
A kind of catalyst of the present invention wets machining production line, and wherein said green compact feeding mechanism comprises extruder, cutting machine, thin-film package station, ink jet numbering machine, the second belt conveyor, the 3rd belt conveyor, the 4th belt conveyor and accelerates belt conveyor; The wherein said input end of the second belt conveyor is connected with the extruding end of extruder, and the described mouth of the second belt conveyor is connected with the input end of cutting machine; The described input end of acceleration belt conveyor is connected with the mouth of cutting machine, and the mouth of described acceleration belt conveyor is connected with the input end at thin-film package station; The input end of described 3rd belt conveyor is connected with the mouth at thin-film package station, and the input end mouth of described 3rd belt conveyor is connected with the input end of ink jet numbering machine; The input end of described 4th belt conveyor is connected with the mouth of described ink jet numbering machine, and the mouth of described 4th belt conveyor is positioned at the scope of work of the first manipulator.
A kind of catalyst of the present invention wets machining production line, and wherein said first manipulator, the 5th manipulator are vacuum adsorption type manipulator.
A kind of catalyst of the present invention wets machining production line, and wherein said five manipulators are all provided with scanning lens and PLC control desk, and described scanning lens is connected by wire with PLC control desk, and the scanning range of described scanning lens covers the scope of work of each manipulator.
A kind of catalyst of the present invention wets machining production line, and described dry house is positioned at first of described first intermediate orbit and moves away near station.
A kind of catalyst of the present invention machining production line that wets is integrated with all technique of dry processing of catalyst, and by introducing robot, make the dry machining production line of a kind of catalyst of the present invention can realize the wet processing of catalysis by full automation, both saved manpower and turn improved production efficiency, and catalyst freak oil quality that machining production line produces is higher to use the present invention a kind of catalyst to wet.
Below in conjunction with accompanying drawing, a kind of catalyst of the present invention machining production line that wets is described further.
Accompanying drawing explanation
Fig. 1 is that a kind of catalyst of the present invention wets the structural representation of machining production line.
Detailed description of the invention
As shown in Figure 1, a kind of catalyst of the present invention wets machining production line, and comprise five manipulators, wherein five manipulators are all provided with scanning lens and PLC control desk, scanning lens is connected by wire with PLC control desk.The scanning range of scanning lens covers the scope of work of each manipulator, its objective is the position in order to precision positioning machine tool hand holding articles, ensures the stability of holding articles.First manipulator, the 5th manipulator are vacuum adsorption type manipulator.
The corresponding job sequence of each manipulator:
First job sequence, comprising: the first manipulator A, green compact feeding mechanism;
Wherein green compact feeding mechanism comprises extruder 1, cutting machine 2, thin-film package station 4, ink jet numbering machine 5, second belt conveyor, the 3rd belt conveyor, the 4th belt conveyor and accelerates belt conveyor 3; Wherein the input end of the second belt conveyor is connected with the extruding end of extruder 1, and the mouth of the second belt conveyor is connected with the input end of cutting machine 2; The input end accelerating belt conveyor 3 is connected with the mouth of cutting machine 2, and the mouth accelerating belt conveyor 3 is connected with the input end at thin-film package station 4; The input end of the 3rd belt conveyor is connected with the mouth at thin-film package station 4, and the mouth of the 3rd belt conveyor is connected with the input end of ink jet numbering machine 5; The input end of the 4th belt conveyor is connected with the mouth of ink jet numbering machine 5, and the mouth of the 4th belt conveyor is positioned at the scope of work of the first manipulator A.
Second job sequence, comprising: the second manipulator B, cover plate storage rack 21; Its cover plate storage rack 21 is positioned at the second manipulator B scope of work;
3rd job sequence, comprising: the 3rd manipulator C, the first dolly storage rack 14; Wherein store dry dolly in the first dolly storage rack 14;
4th job sequence, comprising: the 4th manipulator D;
5th job sequence, comprising: the 5th manipulator E, the second dolly storage rack 16, cardboard storage rack 19, pallet storage rack 20, first track; Wherein one end of the first track and the second dolly storage rack 16 are abutted against, and the other end is second move away from station 18; The local, stage casing of cardboard storage rack 19, pallet storage rack 20, first track is positioned at the scope of work of the 5th manipulator E;
Also comprise two middle carousel and two intermediate orbits, wherein:
Input end and the pallet storage rack 20 of the first middle carousel are abutted against, and mouth is positioned at the scope of work of the 3rd manipulator C, and two local, stage casing, place of the first middle carousel lay respectively in the scope of work of the first manipulator A and the second manipulator B;
One end and the first dolly storage rack 14 of the first intermediate orbit are abutted against, and the other end is first move away from station 9, and local, the stage casing of the first intermediate orbit is positioned at the scope of work of the 3rd manipulator C;
One end of second intermediate orbit is that station 10 is moved in centre, and the other end and the first dolly storage rack 14 are abutted against, and local, the stage casing of the second intermediate orbit is positioned at the scope of work of the 4th manipulator D;
The input end of the second middle carousel is positioned at the scope of work of the 4th manipulator D, and mouth is positioned at the scope of work of the 5th manipulator E, and local, the stage casing of the second middle carousel is positioned at the scope of work of the second manipulator B;
Also comprise a dry house, dry house is positioned at first and moves away near station 9.
The wet technological process of machining production line of a kind of catalyst of the present invention is:
Green compact make
1. first blank product extruded by extruder 1;
2. then blank product is delivered to cutting machine 2 place by the second belt conveyor and is cut;
3. the blank product after cutting is sent to thin-film package station 4 place by acceleration belt conveyor 3 and carries out side seal.Concrete seal process is: first to front side seal, then band conveyor counter motion, then to reverse side side seal;
4. be sent to ink jet numbering machine 5 place through the blank product of good seal by the 3rd belt conveyor and carry out coding process; So far green compact complete.
Green compact are dry
5. the green compact made are sent in the scope of work of the first manipulator A by the 4th belt conveyor; A pallet fortune is sent to the assigned address 6 in the first manipulator A scope of work by the first middle carousel from pallet storage rack 20 simultaneously;
6. the first manipulator A six green compact on the 4th belt conveyor are transported to be positioned at the first middle carousel assigned address 6 pallet on; Because green compact are now plastic state, so in order to prevent green compact generation deformation, what the first manipulator A adopted herein is vacuum adsorption type manipulator;
7. then the above-mentioned pallet that six green compact are housed is transported to assigned address 7 place in the second manipulator B scope of work by the first belt conveyor; Second manipulator B is from cover plate storage rack 21 gripping cover plate simultaneously;
8. then the cover plate of gripping covers on the pallet being positioned at position 7 place by the second manipulator B, is sealed by this pallet;
9. then the pallet being stamped cover plate is sent to assigned address 8 place in the 3rd manipulator C scope of work by the first middle carousel; A dolly skids off from the first dolly storage rack 14 simultaneously, and slides into the assigned address in the 3rd manipulator C scope of work along the first intermediate orbit;
10. then the 3rd manipulator C clamping is stamped on the pallet dress dolly in step 9 of cover plate, and after dolly fills 8 layers, then the 3rd manipulator C stops entrucking;
11. dollies then in step 10 slide into first along the first intermediate orbit and move away from station 9 place under the effect of tractive force; Wherein all be provided with trip mechanism after Plantago minuta, first intermediate orbit is provided with power hook, after the hook on dolly is connected with the hook of orbit centre, dolly starts mobile, dolly, by unpowered roller supporting, after station is specified in arrival, is broken off relations by dolly by the trip mechanism of fixed position, this first intermediate orbit accumulates function, ensures whole manufacturing line flexible operation;
Then 12. be positioned at the first dry dolly moving away from station 9 is transferred to dry house by fork truck.In dry house, the green compact in pallet become primary product after obtaining abundant drying;
Green compact demoulding stacking
13. green compact dry fully after, dolly by fork truck by pass on deliver to the second intermediate orbit move into station 10;
14. then dolly under the effect of tractive force, slide into the assigned address 11 in the 4th manipulator D scope of work along the second intermediate orbit;
15. then the 4th manipulator D the pallet being stamped cover plate in dolly successively gripping is placed on the input end 12 of the second middle carousel;
16. then the second middle carousel the pallet being positioned at its input end 12 is sent to the assigned address 13 of the second manipulator B scope of work; The dry dolly at position 11 place slides into the first dolly storage rack 14 place along the second intermediate orbit under the effect of tractive force simultaneously;
17. then the second manipulator B the cover plate be positioned on the pallet at assigned address 13 place is won, and the cover plate won is sent to cover board support place;
18. assigned addresses 14 being transported to the 5th manipulator E scope of work by the pallet removing cover plate being then positioned at assigned address 13 place; Simultaneously dolly being positioned at the second dolly storage rack 16 place slides into the assigned address 17 of the 5th manipulator E scope of work under the traction of tractive force along the first track;
19. then the 5th manipulator E alternately clamping be positioned at the freak oil of the pallet at assigned address 15 place and the cardboard at cardboard storage rack 19 place, and the cardboard of above-mentioned clamping and freak oil are alternately put into the dolly being positioned at assigned address 17 place, each layer freak oil are separated by cardboard; House 49 centres in dolly till;
20. dollies being then positioned at assigned address 17 place slide into second along the first track and move away from station 18 under the effect of tractive force, and freak oil enter the dry machining production line unit of catalyst in this wait; The empty pallet gripping being positioned at assigned address 15 place is delivered to pallet storage support 20 by the 5th manipulator E simultaneously;
21. last pallet storage supports are cleared up the pallet returned, and store stand-by.
Above-described embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determines.
Claims (5)
1. catalyst wets a machining production line, comprises five manipulators, wherein the corresponding job sequence of each manipulator;
First job sequence, comprising: the first manipulator, green compact feeding mechanism; The mouth of wherein said green compact feeding mechanism is positioned at the scope of work of described first manipulator;
Second job sequence, comprising: the second manipulator, cover plate storage rack; Wherein said cover plate storage rack is positioned at the second manipulator scope of work;
3rd job sequence, comprising: the 3rd manipulator, the first dolly storage rack; Wherein said first dolly storage rack stores dry dolly;
4th job sequence, comprising: the 4th manipulator;
5th job sequence, comprising: the 5th manipulator, the second dolly storage rack, cardboard storage rack, pallet storage rack, the first track; One end of wherein said first track is docked with the second dolly storage rack, and the other end is second move away from station; The local, stage casing of described cardboard storage rack, pallet storage rack, the first track is positioned at the scope of work of the 5th manipulator;
Also comprise two middle carousel and two intermediate orbits, wherein:
Input end and the pallet storage rack of the first middle carousel are abutted against, and mouth is positioned at the scope of work of the 3rd manipulator, and two local, stage casing, place of the first middle carousel lay respectively in the first manipulator and the second manipulator scope of work;
One end and the first dolly storage rack of the first intermediate orbit are abutted against, and the other end is first move away from station, and local, the stage casing of the first intermediate orbit is positioned at the scope of work of the 3rd manipulator;
One end of second intermediate orbit is for moving into station, and the first dolly storage rack in the other end and the 3rd job sequence is abutted against, and local, the stage casing of the second intermediate orbit is positioned at the scope of work of the 4th manipulator;
The input end of the second middle carousel is positioned at the scope of work of the 4th manipulator, and mouth is positioned at the scope of work of the 5th manipulator, and local, the stage casing of the second middle carousel is positioned at the scope of work of the second manipulator;
Also comprise a dry house, described dry house is separate unit.
2. a kind of catalyst according to claim 1 wets machining production line, it is characterized in that: described green compact feeding mechanism comprises extruder, cutting machine, thin-film package station, ink jet numbering machine, the second belt conveyor, the 3rd belt conveyor, the 4th belt conveyor and accelerates belt conveyor; The wherein said input end of the second belt conveyor is connected with the extruding end of extruder, and the described mouth of the second belt conveyor is connected with the input end of cutting machine; The described input end of acceleration belt conveyor is connected with the mouth of cutting machine, and the mouth of described acceleration belt conveyor is connected with the input end at thin-film package station; The input end of described 3rd belt conveyor is connected with the mouth at thin-film package station, and the input end mouth of described 3rd belt conveyor is connected with the input end of ink jet numbering machine; The input end of described 4th belt conveyor is connected with the mouth of described ink jet numbering machine, and the mouth of described 4th belt conveyor is positioned at the scope of work of the first manipulator.
3. a kind of catalyst according to claim 1 wets machining production line, it is characterized in that: described first manipulator, the 5th manipulator are vacuum adsorption type manipulator.
4. a kind of catalyst according to claim 1 wets machining production line, it is characterized in that: described five manipulators are all provided with scanning lens and PLC control desk, described scanning lens is connected by wire with PLC control desk, and the scanning range of described scanning lens covers the scope of work of each manipulator.
5. a kind of catalyst according to claim 1 wets machining production line, it is characterized in that: described dry house is positioned at described first and moves away near station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510181329.7A CN104843255B (en) | 2015-04-16 | 2015-04-16 | A kind of catalyst wet-milling product production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510181329.7A CN104843255B (en) | 2015-04-16 | 2015-04-16 | A kind of catalyst wet-milling product production line |
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| Publication Number | Publication Date |
|---|---|
| CN104843255A true CN104843255A (en) | 2015-08-19 |
| CN104843255B CN104843255B (en) | 2018-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510181329.7A Active CN104843255B (en) | 2015-04-16 | 2015-04-16 | A kind of catalyst wet-milling product production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105691757A (en) * | 2016-04-05 | 2016-06-22 | 扬州中欧工业机器人有限公司 | Automatic boxing control system for small packaging boxes |
| CN106347789A (en) * | 2016-11-21 | 2017-01-25 | 黄海涛 | Environmentally-friendly machining system for ore |
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| JPH08168528A (en) * | 1994-12-19 | 1996-07-02 | Shibuya Kogyo Co Ltd | Apparatus for producing syringe |
| CN101446817A (en) * | 2008-12-29 | 2009-06-03 | 重庆大学 | Control system based on PLC for picking, placing, loading and transporting in powder metallurgy production line |
| CN201997621U (en) * | 2010-12-24 | 2011-10-05 | 上海通彩自动化设备有限公司 | Punching product line with multiple discharging work positions |
| CN103523486A (en) * | 2013-10-21 | 2014-01-22 | 易能（马鞍山）大气治理科技有限公司 | Automatic conveying device and method for denitrifying catalyst extrusion green bodies |
| CN204223709U (en) * | 2014-09-23 | 2015-03-25 | 湖北大清科技有限公司 | Delivery system after a kind of SCR catalyst denitration extrusion molding |
-
2015
- 2015-04-16 CN CN201510181329.7A patent/CN104843255B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08168528A (en) * | 1994-12-19 | 1996-07-02 | Shibuya Kogyo Co Ltd | Apparatus for producing syringe |
| CN101446817A (en) * | 2008-12-29 | 2009-06-03 | 重庆大学 | Control system based on PLC for picking, placing, loading and transporting in powder metallurgy production line |
| CN201997621U (en) * | 2010-12-24 | 2011-10-05 | 上海通彩自动化设备有限公司 | Punching product line with multiple discharging work positions |
| CN103523486A (en) * | 2013-10-21 | 2014-01-22 | 易能（马鞍山）大气治理科技有限公司 | Automatic conveying device and method for denitrifying catalyst extrusion green bodies |
| CN204223709U (en) * | 2014-09-23 | 2015-03-25 | 湖北大清科技有限公司 | Delivery system after a kind of SCR catalyst denitration extrusion molding |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105691757A (en) * | 2016-04-05 | 2016-06-22 | 扬州中欧工业机器人有限公司 | Automatic boxing control system for small packaging boxes |
| CN106347789A (en) * | 2016-11-21 | 2017-01-25 | 黄海涛 | Environmentally-friendly machining system for ore |
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| Publication number | Publication date |
|---|---|
| CN104843255B (en) | 2018-06-05 |
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Effective date of registration: 20230616 Address after: 100176 room 206, 2nd floor, building 2, No.5, Yongchang South Road, Beijing Economic and Technological Development Zone, Daxing District, Beijing Patentee after: Beijing Jingcheng Zhitong Robot Technology Co.,Ltd. Address before: 301700 building 15, Beijing Bin Industrial Park, Wuqing District, Tianjin Patentee before: TIANJIN INTERSMART ROBOT CO.,LTD. |
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