CN103523486A - Automatic conveying device and method for denitrifying catalyst extrusion green bodies - Google Patents

Automatic conveying device and method for denitrifying catalyst extrusion green bodies Download PDF

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Publication number
CN103523486A
CN103523486A CN201310497019.7A CN201310497019A CN103523486A CN 103523486 A CN103523486 A CN 103523486A CN 201310497019 A CN201310497019 A CN 201310497019A CN 103523486 A CN103523486 A CN 103523486A
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machine
base substrate
denitrating catalyst
motor
clamping transfer
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CN201310497019.7A
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CN103523486B (en
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周珮萱
王利亚
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Anhui New Electric Co.,Ltd.
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Enerxy (ma'anshan) Atmospheric Control Technology Co Ltd
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Abstract

The invention provides an automatic conveying device and method for denitrifying catalyst extrusion green bodies. The device comprises a cutting machine, an accelerating belt conveyer, a laminating machine, a clamping and transferring machine, a capping machine, a tray stacking machine, a belt conveyer and a PLC controller. The cutting machine, the laminating machine and the clamping and transferring machine are sequentially in serial connection through the accelerating belt conveyer. The clamping and transferring machine, the capping machine and the tray stacking machine are sequentially in serial connection through the belt conveyer, and the cutting machine, the laminating machine, the clamping and transferring machine, the accelerating belt conveyer, the capping machine, the tray stacking machine and the belt conveyer are respectively connected with the PLC controller. Under the control of the PLC controller, the denitrifying catalyst extrusion green bodies can be cut, laminated, clamped and transferred by the cutting machine, the laminating machine and the clamping and transferring machine when being conveyed by the accelerating belt conveyer. The clamped and transferred extrusion green bodies can be controlled to be sequentially capped and stacked on trays by the capping machine and the tray stacking machine when being conveyed by the belt conveyer. The automatic conveying device for the denitrifying catalyst extrusion green bodies achieves continuous and automatic production transportation.

Description

A kind of denitrating catalyst is extruded automatic conveyor and the method for base substrate
Technical field
The present invention relates to the production technology of catalyst, specifically, the present invention relates to automatic conveyor and method that a kind of denitrating catalyst is extruded base substrate.
Background technology
Oxides of nitrogen (NO x, comprise NO, NO 2deng compound) be one of principal pollutant that cause atmospheric contamination, likely replacing sulphur dioxide becomes the principal pollutant in atmosphere.According to up-to-date " thermal power plant atmosphere pollution the control effluent standard " regulation of Chinese Ministry of Environmental Protection, 2010 start, and newly-built, reconstruction and enlarging Thermal Power Plant Construction project discharged nitrous oxides concentration key area be not higher than 200mg/m 3, other areas are not higher than 400mg/m 3, by 2015, all thermal powerplants will be carried out this standard.NO in smoke pollution xthe control of discharge is extremely urgent.
Selective catalytic reduction denitrogenation (SCR) is current most widely used general, most effective, denitration technology that technology is the most ripe, and its emphasis is denitrating catalyst.Denitrating catalyst due to applicable range of temperatures extensively, the feature such as higher chemical resistance, resistance to erosion wearing and tearing, be widely used in most of coal-burning power plant, the whole world.Denitrating catalyst by mould extrusion molding, carries out calcination processing by extruder after primary drying, redrying again.Wherein after denitrating catalyst extrusion molding, denitrating catalyst is extruded the base substrate operations such as base cutting, sorting transmit, sealing piling that wet again, delivers to drying process.
In the denitrating catalyst production process of prior art, exist on-the-spot chaotic, labour intensity is large, production efficiency is low, and adopt artificial mode of producing to waste time and energy, and poor stability, the destruction that manual operation is extruded base substrate to denitrating catalyst is larger, easily cause product breakage to produce substandard products, reduce conforming product rate.
Summary of the invention
Automatic conveyor and method that the embodiment of the present invention provides a kind of denitrating catalyst to extrude base substrate, to realize denitrating catalyst, extruding the continuous production of base substrate carries, be mainly used in denitrating catalyst and extruded the surface trimming of base substrate, automatic coating, automatically clamp transfer, automatic cover shutting and automatic stacking, solved denitrating catalyst manufacturing line and relied on for a long time manually-operated problem.
On the one hand, the embodiment of the present invention provides a kind of denitrating catalyst to extrude the automatic conveyor of base substrate, the automatic conveyor that described denitrating catalyst is extruded base substrate comprises: cutting machine, acceleration belt feeder, laminator, clamping transfer machine, capping machine, pallet code stack machine, belt conveyor and PLC controller, wherein:
Described cutting machine, described laminator, described clamping transfer machine are connected in series by described acceleration belt feeder successively;
Described clamping transfer machine, described capping machine, described pallet code stack machine are connected in series by described belt conveyor successively;
Described cutting machine, described laminator, described clamping transfer machine, described acceleration belt feeder, described capping machine, described pallet code stack machine, described belt conveyor is connected with described PLC controller respectively, for under the control of described PLC controller, control denitrating catalyst is extruded base substrate and under the transmission of described acceleration belt feeder, is utilized successively described cutting machine, described laminator, described clamping transfer machine cuts, pad pasting, clamping transfer, and control denitrating catalyst after clamping transfer and extrude base substrate and under the transmission of described belt conveyor, utilize successively described capping machine, described pallet code stack machine carries out buckle closure, pallet stacking.
Preferably, in an embodiment of the present invention, described cutting machine comprises: cutting assembly, motor and frame, and described cutting assembly is provided with steel wire cutter, cutting cylinder, and described cutting assembly is driven by motor; Described cutting assembly is connected with described PLC controller.
Preferably, in an embodiment of the present invention, described laminator comprises: open membrane module, put membrane module and frame, described membrane module is connected with PLC controller; Described membrane module is provided with clamping device, motor and synchronous belt drive mechanism, described clamping device comprises film fixture block, cushion block, cylinder and hairbrush, described cylinder comprises Rodless cylinder, brush film cylinder, in described cushion block, be provided with cutting knife, described cutting knife is driven by Rodless cylinder, described hairbrush is by brushing film air cylinder driven, and described film fixture block is connected with synchronous belt drive mechanism and drives oscilaltion by motor; The described membrane module of putting is provided with film roll, support and pinch roller, and described film roll, pinch roller are connected with support respectively; Described membrane module, put membrane module and be arranged in frame.
Preferably, in an embodiment of the present invention, described clamping transfer machine comprises: support overhead, clamping device, the dolly of dividing a word with a hyphen at the end of a line, synchronous belt drive mechanism and motor, described clamping device is connected with PLC controller with the dolly of dividing a word with a hyphen at the end of a line; Described motor comprises lifting motor, servomotor; Described clamping device comprises: drive cylinder, balance cylinder, connecting rod mechanism, chuck, described chuck drives oscilaltion by lifting motor, and described lifting motor is connected with chuck by synchronous belt drive mechanism, and described connecting rod mechanism is connected with the dolly of dividing a word with a hyphen at the end of a line; The described dolly of dividing a word with a hyphen at the end of a line is by driven by servomotor, and described servomotor is connected with the dolly of dividing a word with a hyphen at the end of a line by synchronous belt drive mechanism; The overhead horizontal guide rail that is provided with of described support, described horizontal guide rail is provided with track adjusting wheel and bearing running roller.
Preferably, in an embodiment of the present invention, described capping machine comprises: support overhead, grabbing assembly, the dolly of dividing a word with a hyphen at the end of a line, synchronous belt drive mechanism and motor, described in the dolly of dividing a word with a hyphen at the end of a line be connected with PLC controller with grabbing assembly; Described motor comprises lifting motor, servomotor; The described dolly of dividing a word with a hyphen at the end of a line is by driven by servomotor, and described servomotor is connected with the dolly of dividing a word with a hyphen at the end of a line by synchronous belt drive mechanism; Described grabbing assembly comprises piston crank mechanism, chuck, crawl base, cylinder and lifting motor, and described chuck is connected with crawl base by cylinder, and described crawl base is connected with piston crank mechanism; The overhead horizontal guide rail that is provided with of described support, described horizontal guide rail is provided with track adjusting wheel and bearing running roller.
Preferably, in an embodiment of the present invention, described pallet code stack machine comprises: support overhead, lifting subassembly, the dolly of dividing a word with a hyphen at the end of a line, synchronous belt drive mechanism and motor, described lifting subassembly is connected with PLC controller with the dolly of dividing a word with a hyphen at the end of a line; Described motor comprises lifting motor, servomotor; Described lifting subassembly comprises and promotes base, lifts arm, lifting motor, tow chain, described in lift arm and lifting base is connected, described lifting base is connected with lifting motor by tow chain; The described dolly of dividing a word with a hyphen at the end of a line is by driven by servomotor, and described servomotor is connected with the dolly of dividing a word with a hyphen at the end of a line by synchronous belt drive mechanism; The overhead horizontal guide rail that is provided with of described support, described horizontal guide rail is provided with track adjusting wheel and bearing running roller.
Preferably, in an embodiment of the present invention, described acceleration belt feeder comprises: variable-frequency motor, belt conveyer, and described belt conveyer comprises belt, belt stretcher and photoelectric sensor, described belt conveyer is connected with variable-frequency motor.
Preferably, in an embodiment of the present invention, described belt conveyor comprises: support, photoelectric sensor, motor, belt.
On the other hand, the embodiment of the present invention provides a kind of denitrating catalyst of extruding the automatic conveyor of base substrate based on above-mentioned denitrating catalyst to extrude the automatic transmitting method of base substrate, and described denitrating catalyst is extruded the automatic transmitting method of base substrate, comprising:
Described cutting machine, described laminator, described clamping transfer machine are connected in series by described acceleration belt feeder successively;
Described clamping transfer machine, described capping machine, described pallet code stack machine are connected in series by described belt conveyor successively;
By described cutting machine, described laminator, described clamping transfer machine, described acceleration belt feeder, described capping machine, described pallet code stack machine, described belt conveyor is connected with described PLC controller respectively, under the control of described PLC controller, control denitrating catalyst is extruded base substrate and under the transmission of described acceleration belt feeder, is utilized successively described cutting machine, described laminator, described clamping transfer machine cuts, pad pasting, clamping transfer, and control denitrating catalyst after clamping transfer and extrude base substrate and under the transmission of described belt conveyor, utilize successively described capping machine, described pallet code stack machine carries out buckle closure, pallet stacking.
Preferably, in an embodiment of the present invention, described under the control of described PLC controller, control that denitrating catalyst extrudes that base substrate utilizes under the transmission of described acceleration belt feeder that described cutting machine, described laminator, described clamping transfer machine cut successively, pad pasting, clamping transfer, and control denitrating catalyst after clamping transfer and extrude base substrate and under the transmission of described belt conveyor, utilize successively described capping machine, described pallet code stack machine to carry out buckle closure, pallet stacking, comprising:
Under the control of described PLC controller, utilizing photoelectric sensor to monitor position that described denitrating catalyst extrudes base substrate extrudes base substrate and under the transmission of described acceleration belt feeder, utilizes successively described cutting machine to control denitrating catalyst, described laminator, described clamping transfer machine cuts, pad pasting, clamping transfer, and utilize photoelectric sensor to monitor position that described denitrating catalyst extrudes base substrate and extrude base substrate and under the transmission of described belt conveyor, utilize successively described capping machine to control denitrating catalyst after clamping transfer, described pallet code stack machine carries out buckle closure, pallet stacking.
Technique scheme has following beneficial effect: because the automatic conveyor that adopts described denitrating catalyst to extrude base substrate comprises: cutting machine, acceleration belt feeder, laminator, clamping transfer machine, capping machine, pallet code stack machine, belt conveyor and PLC controller, wherein: described cutting machine, described laminator, described clamping transfer machine are connected in series by described acceleration belt feeder successively, described clamping transfer machine, described capping machine, described pallet code stack machine are connected in series by described belt conveyor successively, described cutting machine, described laminator, described clamping transfer machine, described acceleration belt feeder, described capping machine, described pallet code stack machine, described belt conveyor is connected with described PLC controller respectively, and under the control at described PLC controller, control denitrating catalyst is extruded base substrate and under the transmission of described acceleration belt feeder, utilized successively described cutting machine, described laminator, described clamping transfer machine cuts, pad pasting, clamping transfer, and control denitrating catalyst after clamping transfer and extrude base substrate and under the transmission of described belt conveyor, utilize successively described capping machine, described pallet code stack machine carries out buckle closure, the technological means of pallet stacking, so reached following technique effect: can realize the continuous production conveying that denitrating catalyst is extruded base substrate, be mainly used in the surface trimming that denitrating catalyst is extruded base substrate, automatic coating, automatically clamping transfer, automatic cover shutting and automatic stacking, solved denitrating catalyst manufacturing line and relied on for a long time manually-operated problem, has on-the-spot eunomy, labour intensity is low, production efficiency is high, denitrating catalyst is extruded the good stability of base substrate, is not easy to cause product breakage, has improved conforming product rate, is applicable to the production technology that denitrating catalyst is extruded base substrate.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the automatic conveyor structural representation that a kind of denitrating catalyst of the embodiment of the present invention is extruded base substrate;
Fig. 2 is the automatic transmitting method diagram of circuit that a kind of denitrating catalyst of extruding the automatic conveyor of base substrate based on denitrating catalyst of the embodiment of the present invention is extruded base substrate.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, for a kind of denitrating catalyst of the embodiment of the present invention is extruded the automatic conveyor structural representation of base substrate, the automatic conveyor that described denitrating catalyst is extruded base substrate comprises: cutting machine 10, acceleration belt feeder 14, laminator 11, clamping transfer machine 13, capping machine 15, pallet code stack machine 16, belt conveyor 17 and PLC controller 12, wherein:
Described cutting machine 10, described laminator 11, described clamping transfer machine 13 are connected in series by described acceleration belt feeder 14 successively;
Described clamping transfer machine 13, described capping machine 15, described pallet code stack machine 16 are connected in series by described belt conveyor 17 successively;
Described cutting machine 10, described laminator 11, described clamping transfer machine 13, described acceleration belt feeder 14, described capping machine 15, described pallet code stack machine 16, described belt conveyor 17 is connected with described PLC controller 12 respectively, for under the control of described PLC controller 12, control denitrating catalyst is extruded base substrate and under the transmission of described acceleration belt feeder 14, is utilized successively described cutting machine 10, described laminator 11, described clamping transfer machine 13 cuts, pad pasting, clamping transfer, and control denitrating catalyst after clamping transfer and extrude base substrate and under the transmission of described belt conveyor 17, utilize successively described capping machine 15, described pallet code stack machine 16 carries out buckle closure, pallet stacking.Denitrating catalyst extrude base substrate after pallet stacking to pallet goods shelf 18, in order to dry, process.
Preferably, described cutting machine 10 comprises: cutting assembly, motor and frame, and described cutting assembly is provided with steel wire cutter, cutting cylinder, and described cutting assembly is driven by motor; Described cutting assembly is connected with described PLC controller 12.
Preferably, described laminator 11 comprises: open membrane module, put membrane module and frame, described membrane module is connected with PLC controller 12; Described membrane module is provided with clamping device, motor and synchronous belt drive mechanism, described clamping device comprises film fixture block, cushion block, cylinder and hairbrush, described cylinder comprises Rodless cylinder, brush film cylinder, in described cushion block, be provided with cutting knife, described cutting knife is driven by Rodless cylinder, described hairbrush is by brushing film air cylinder driven, and described film fixture block is connected with synchronous belt drive mechanism and drives oscilaltion by motor; The described membrane module of putting is provided with film roll, support and pinch roller, and described film roll, pinch roller are connected with support respectively; Described membrane module, put membrane module and be arranged in frame.
Preferably, described clamping transfer machine 13 comprises: support overhead, clamping device, the dolly of dividing a word with a hyphen at the end of a line, synchronous belt drive mechanism and motor, described clamping device is connected with PLC controller 12 with the dolly of dividing a word with a hyphen at the end of a line; Described motor comprises lifting motor, servomotor; Described clamping device comprises: drive cylinder, balance cylinder, connecting rod mechanism, chuck, described chuck drives oscilaltion by lifting motor, and described lifting motor is connected with chuck by synchronous belt drive mechanism, and described connecting rod mechanism is connected with the dolly of dividing a word with a hyphen at the end of a line; The described dolly of dividing a word with a hyphen at the end of a line is by driven by servomotor, and described servomotor is connected with the dolly of dividing a word with a hyphen at the end of a line by synchronous belt drive mechanism; The overhead horizontal guide rail that is provided with of described support, described horizontal guide rail is provided with track adjusting wheel and bearing running roller.
Preferably, described capping machine 15 comprises: support overhead, grabbing assembly, the dolly of dividing a word with a hyphen at the end of a line, synchronous belt drive mechanism and motor, described in the dolly of dividing a word with a hyphen at the end of a line be connected with PLC controller 12 with grabbing assembly; Described motor comprises lifting motor, servomotor; The described dolly of dividing a word with a hyphen at the end of a line is by driven by servomotor, and described servomotor is connected with the dolly of dividing a word with a hyphen at the end of a line by synchronous belt drive mechanism; Described grabbing assembly comprises piston crank mechanism, chuck, crawl base, cylinder and lifting motor, and described chuck is connected with crawl base by cylinder, and described crawl base is connected with piston crank mechanism; The overhead horizontal guide rail that is provided with of described support, described horizontal guide rail is provided with track adjusting wheel and bearing running roller.
Preferably, described pallet code stack machine 16 comprises: support overhead, lifting subassembly, the dolly of dividing a word with a hyphen at the end of a line, synchronous belt drive mechanism and motor, described lifting subassembly is connected with PLC controller 12 with the dolly of dividing a word with a hyphen at the end of a line; Described motor comprises lifting motor, servomotor; Described lifting subassembly comprises and promotes base, lifts arm, lifting motor, tow chain, described in lift arm and lifting base is connected, described lifting base is connected with lifting motor by tow chain; The described dolly of dividing a word with a hyphen at the end of a line is by driven by servomotor, and described servomotor is connected with the dolly of dividing a word with a hyphen at the end of a line by synchronous belt drive mechanism; The overhead horizontal guide rail that is provided with of described support, described horizontal guide rail is provided with track adjusting wheel and bearing running roller.
Preferably, described acceleration belt feeder 14 comprises: variable-frequency motor, belt conveyer, and described belt conveyer comprises belt, belt stretcher and photoelectric sensor, described belt conveyer is connected with variable-frequency motor.
Preferably, described belt conveyor 17 comprises: support, photoelectric sensor, motor, belt.
It should be noted that, the photoelectric sensor of extruding the position of base substrate for monitoring described denitrating catalyst can be extruded base substrate gangway at the denitrating catalyst of each equipment or device and arrange respectively, extrudes the automation process process of base substrate to control denitrating catalyst; In addition, in order to save cost, save the quantity of photoelectric sensor, can also accelerate, on belt feeder, belt conveyor, photoelectric sensor is set respectively, to monitor at any time denitrating catalyst, extrude the position of base substrate: whether just from handling the equipment of a certain technique, be sent on acceleration belt feeder or belt conveyor.Secondly, in order further to save cost, further save the quantity of photoelectric sensor, can also before entering this automated installation, first at each denitrating catalyst, extrude difference setting position inductor on base substrate, to monitor at any time denitrating catalyst, extrude the position of base substrate and send PLC controller to, application example of the present invention is not as limit.
Embodiment of the present invention technique scheme has following beneficial effect: because the automatic conveyor that adopts described denitrating catalyst to extrude base substrate comprises: cutting machine, acceleration belt feeder, laminator, clamping transfer machine, capping machine, pallet code stack machine, belt conveyor and PLC controller, wherein: described cutting machine, described laminator, described clamping transfer machine are connected in series by described acceleration belt feeder successively, described clamping transfer machine, described capping machine, described pallet code stack machine are connected in series by described belt conveyor successively, described cutting machine, described laminator, described clamping transfer machine, described acceleration belt feeder, described capping machine, described pallet code stack machine, described belt conveyor is connected with described PLC controller respectively, and under the control at described PLC controller, control denitrating catalyst is extruded base substrate and under the transmission of described acceleration belt feeder, utilized successively described cutting machine, described laminator, described clamping transfer machine cuts, pad pasting, clamping transfer, and control denitrating catalyst after clamping transfer and extrude base substrate and under the transmission of described belt conveyor, utilize successively described capping machine, described pallet code stack machine carries out buckle closure, the technological means of pallet stacking, so reached following technique effect: can realize the continuous production conveying that denitrating catalyst is extruded base substrate, be mainly used in the surface trimming that denitrating catalyst is extruded base substrate, automatic coating, automatically clamping transfer, automatic cover shutting and automatic stacking, solved denitrating catalyst manufacturing line and relied on for a long time manually-operated problem, has on-the-spot eunomy, labour intensity is low, production efficiency is high, denitrating catalyst is extruded the good stability of base substrate, is not easy to cause product breakage, has improved conforming product rate, is applicable to the production technology that denitrating catalyst is extruded base substrate.
As shown in Figure 2, for a kind of denitrating catalyst of extruding the automatic conveyor of base substrate based on denitrating catalyst of the embodiment of the present invention, extrude the automatic transmitting method diagram of circuit of base substrate, described denitrating catalyst is extruded the automatic transmitting method of base substrate, comprising:
201, described cutting machine, described laminator, described clamping transfer machine are connected in series by described acceleration belt feeder successively;
202, described clamping transfer machine, described capping machine, described pallet code stack machine are connected in series by described belt conveyor successively;
203, by described cutting machine, described laminator, described clamping transfer machine, described acceleration belt feeder, described capping machine, described pallet code stack machine, described belt conveyor is connected with described PLC controller respectively, under the control of described PLC controller, control denitrating catalyst is extruded base substrate and under the transmission of described acceleration belt feeder, is utilized successively described cutting machine, described laminator, described clamping transfer machine cuts, pad pasting, clamping transfer, and control denitrating catalyst after clamping transfer and extrude base substrate and under the transmission of described belt conveyor, utilize successively described capping machine, described pallet code stack machine carries out buckle closure, pallet stacking.
Preferably, described under the control of described PLC controller, control denitrating catalyst is extruded base substrate and under the transmission of described acceleration belt feeder, is utilized successively described cutting machine, described laminator, described clamping transfer machine cuts, pad pasting, clamping transfer, and control denitrating catalyst after clamping transfer and extrude base substrate and under the transmission of described belt conveyor, utilize successively described capping machine, described pallet code stack machine carries out buckle closure, pallet stacking, comprising: under the control of described PLC controller, utilize photoelectric sensor to monitor position that described denitrating catalyst extrudes base substrate and extrude base substrate and under the transmission of described acceleration belt feeder, utilize successively described cutting machine to control denitrating catalyst, described laminator, described clamping transfer machine cuts, pad pasting, clamping transfer, and utilize photoelectric sensor to monitor position that described denitrating catalyst extrudes base substrate and extrude base substrate and under the transmission of described belt conveyor, utilize successively described capping machine to control denitrating catalyst after clamping transfer, described pallet code stack machine carries out buckle closure, pallet stacking.It should be noted that, the photoelectric sensor of extruding the position of base substrate for monitoring described denitrating catalyst can be extruded base substrate gangway at the denitrating catalyst of each equipment or device and arrange respectively, extrudes the automation process process of base substrate to control denitrating catalyst; In addition, in order to save cost, save the quantity of photoelectric sensor, can also accelerate, on belt feeder, belt conveyor, photoelectric sensor is set respectively, to monitor at any time denitrating catalyst, extrude the position of base substrate: whether just from handling the equipment of a certain technique, be sent on acceleration belt feeder or belt conveyor.Secondly, in order further to save cost, further save the quantity of photoelectric sensor, can also before entering this automated installation, first at each denitrating catalyst, extrude difference setting position inductor on base substrate, to monitor at any time denitrating catalyst, extrude the position of base substrate and send PLC controller to, application example of the present invention is not as limit.
Below describe in detail:
Step 1: first, denitrating catalyst is extruded base substrate by belt conveyer and is held, by variable-frequency motor, drive belt to move ahead by setting speed, when extruding base substrate and reach the position of photoelectric sensor, by photoelectric sensor, feed back signal to PLC controller, PLC controller is controlled cutting assembly, by cutting air cylinder driven steel wire cutter, carries out cutting operation.
Step 2: the denitrating catalyst of well cutting is extruded base substrate and delivered to the position of accelerating belt feeder by belt conveyer, and front line speed is controlled by variable-frequency motor.
Step 3: will extrude base substrate and deliver to the position of laminator by accelerating belt feeder, by film fixture block, by motor, drive Timing Belt traction rise and clamp film, pulling out film downwards stops to definite position, belt conveyer forward will be extruded base substrate front end and encase with film, cutting knife is driven film is cut off by Rodless cylinder, the hairbrush of extruding base substrate working direction along denitrating catalyst is attached to film to extrude on base substrate by brushing film air cylinder driven, belt conveyer is rotated further until extrude base substrate by the position (this position is provided with photoelectric sensor and is controlled by PLC controller) of film mouth, belt conveyer stops, film fixture block again rises and clamps film, pulling out film downwards stops to definite position, belt conveyer reversion will be extruded base substrate rear end and be encased with film, finally by belt conveyer, will extrude base substrate and deliver to clamping transplanter position.
Step 4: extrude base substrate and deliver to definite position (this position is provided with photoelectric sensor and is controlled by PLC controller) by belt conveyer, the chuck of clamping device is driven and is declined by lifting motor, by balance cylinder, drive and realize the clamping that denitrating catalyst is extruded base substrate, by lifting motor, drive and rise.Then, clamping device is moved horizontally to tray position by the dolly of dividing a word with a hyphen at the end of a line aloft by driven by servomotor, by lifting motor, drives decline, balance cylinder to drive chuck to open, and completes the displacement of extruding base substrate; With rear grip mechanism, by lifting motor, driven and risen, the dolly of dividing a word with a hyphen at the end of a line is moved to and is accelerated belt feeder position by driven by servomotor, under clamping device, rolls back initial condition, so clamping transplanter completes a cycle operation.On each pallet, complete altogether clamping and transplant 6 cycle operations, on a pallet, place altogether 6 and extrude base substrate.
Step 5: the pallet that completes clamping transplanting operation is delivered to capping machine allocation (this position is provided with photoelectric sensor and is controlled by PLC controller) really by belt conveyor, grabbing assembly is driven and is declined by lifting motor, the chuck of grabbing assembly is realized chuck both sides by air cylinder driven and is overturn simultaneously and pick up pallet lid, after completing the crawl operation of pallet lid, by lifting motor, drive and rise, then by the dolly of dividing a word with a hyphen at the end of a line, by driven by servomotor, be moved horizontally to tray position aloft, grabbing assembly is driven and is declined by lifting motor again, the chuck of grabbing assembly is realized the placement of pallet lid by air cylinder driven, complete after the buckle closure operation of pallet lid, pallet is delivered to the position of pallet code stack machine by belt conveyor.
Step 6: the pallet that completes the buckle closure operation of pallet lid, by belt conveyor, delivered to pallet code stack machine lifting subassembly lift arm position (this position is provided with photoelectric sensor and is controlled by PLC controller), promoting base is driven and is risen by lifting motor by tow chain, then by the dolly of dividing a word with a hyphen at the end of a line, by motor, drive and be moved horizontally to pallet goods shelf position aloft, complete after pallet stacking operation, the dolly of dividing a word with a hyphen at the end of a line is driven and is moved to horizontal reference position by motor, lifting subassembly is driven and is declined by lifting motor, so stacker completes a pallet stacking operation.On each pallet goods shelf, complete altogether 8 pallet stacking operations, a pallet goods shelf is placed 8 pallets altogether.
Step 7: the pallet goods shelf of piling 8 pallets is delivered to dry house by fork truck.
The above-mentioned application example of the present invention adopts technique scheme: denitrating catalyst is extruded base substrate by after single lead screw ex truding briquetting machine extrusion forming, by belt conveyor, deliver to cutting machine cutting on line, denitrating catalyst after cutting is extruded base substrate through accelerating belt feeder, deliver to laminator, by the diaphragm seal of product two ends, the product of good seal is delivered to after assigned address by accelerating belt feeder, by clamping transfer machine, clamp transfer, then move that on pallet, (each pallet is put 6 products to, pallet is placed on another belt conveyor), when pallet is put well after 6 products, after product being sealed with pallet lid by capping machine, by pallet code stack machine, pallet is taken out and be placed on (pallet goods shelf) the dry corresponding shelf of dolly (dress from top to bottom) from belt conveyor end, and handgrip is caught tray bottom, fill after 8 layers, by fork truck, will be dried dolly and deliver to primary drying chamber, compared with prior art tool has the following advantages: the automatic conveyor and the technique that provide a kind of denitrating catalyst to extrude base substrate, can realize denitrating catalyst and extrude the continuous production conveying of base substrate, be mainly used in denitrating catalyst and extruded the surface trimming of base substrate, automatic coating, automatically clamping transfer, automatic cover shutting and automatic stacking, solve denitrating catalyst manufacturing line and relied on for a long time manually-operated problem, there is on-the-spot eunomy, labour intensity is low, production efficiency is high, denitrating catalyst is extruded the good stability of base substrate, be not easy to cause product breakage, improved conforming product rate, be applicable to the production technology of denitrating catalyst.
Those skilled in the art can also recognize the various illustrative components, blocks (illustrative logical block) that the embodiment of the present invention is listed, unit, and step can pass through electronic hardware, computer software, or both combinations realize.For the clear replaceability (interchangeability) of showing hardware and software, above-mentioned various illustrative components (illustrative components), unit and step have been described their function generally.Such function is to realize by hardware or software the designing requirement of depending on specific application and whole system.Those skilled in the art can, for every kind of specific application, can make in all sorts of ways and realize described function, but this realization should not be understood to exceed the scope of embodiment of the present invention protection.
Various illustrative logical block described in the embodiment of the present invention, or unit can pass through general processor, digital signal processor, special IC (ASIC), field programmable gate array or other programmable logic device, discrete gate or transistor logic, discrete hardware components, or the design of above-mentioned any combination realizes or operates described function.General processor can be microprocessor, and alternatively, this general processor can be also any traditional treater, controller, microcontroller or state machine.Treater also can be realized by the combination of computer device, for example digital signal processor and microprocessor, multi-microprocessor, a Digital Signal Processor Core of one or more microprocessors associating, or any other similarly configuration realize.
Method described in the embodiment of the present invention or the step of algorithm can directly embed hardware, the software module of treater execution or the two combination.Software module can be stored in the storage medium of other arbitrary form in RAM memory device, flash memory, ROM memory device, eprom memory, eeprom memory, register, hard disk, moveable magnetic disc, CD-ROM or this area.Exemplarily, storage medium can be connected with treater so that treater can be from storage medium reading information, and can deposit write information to storage medium.Alternatively, storage medium can also be integrated in treater.Treater and storage medium can be arranged in ASIC, and ASIC can be arranged in user terminal.Alternatively, treater and storage medium also can be arranged in the different parts in user terminal.
In one or more exemplary designs, the described above-mentioned functions of the embodiment of the present invention can realize in hardware, software, firmware or this three's combination in any.If realized in software, these functions can be stored on the medium with computer-readable, or are transmitted on the medium of computer-readable with one or more instructions or code form.Computer-readable medium comprises computer storage medium and is convenient to make to allow computer program transfer to other local telecommunication media from a place.Storage medium can be the useable medium that any general or special computer can access.For example, such computer readable media can include but not limited to RAM, ROM, EEPROM, CD-ROM or other optical disc storage, disk storage or other magnetic storage device, or other anyly can be read by general or special computer or general or special processor the medium of the program code of form with instruction or data structure and other for carrying or storage.In addition, any connection can be suitably defined as computer-readable medium, for example,, if software is by a coaxial cable, fibre-optic cable, twisted-pair feeder, Digital Subscriber Line (DSL) or being also comprised in defined computer-readable medium with wireless way for transmittings such as infrared, wireless and microwave from a web-site, server or other remote resource.Described video disc (disk) and disk (disc) comprise Zip disk, radium-shine dish, CD, DVD, floppy disk and Blu-ray Disc, and disk is conventionally with magnetic duplication data, and video disc carries out optical reproduction data with laser conventionally.Above-mentioned combination also can be included in computer-readable medium.
The above-described specific embodiment; object of the present invention, technical scheme and beneficial effect are further described; institute is understood that; the foregoing is only the specific embodiment of the present invention; the protection domain being not intended to limit the present invention; within the spirit and principles in the present invention all, any modification of making, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.

Claims (10)

1. a denitrating catalyst is extruded the automatic conveyor of base substrate, it is characterized in that, the automatic conveyor that described denitrating catalyst is extruded base substrate comprises: cutting machine, acceleration belt feeder, laminator, clamping transfer machine, capping machine, pallet code stack machine, belt conveyor and PLC controller, wherein:
Described cutting machine, described laminator, described clamping transfer machine are connected in series by described acceleration belt feeder successively;
Described clamping transfer machine, described capping machine, described pallet code stack machine are connected in series by described belt conveyor successively;
Described cutting machine, described laminator, described clamping transfer machine, described acceleration belt feeder, described capping machine, described pallet code stack machine, described belt conveyor is connected with described PLC controller respectively, for under the control of described PLC controller, control denitrating catalyst is extruded base substrate and under the transmission of described acceleration belt feeder, is utilized successively described cutting machine, described laminator, described clamping transfer machine cuts, pad pasting, clamping transfer, and control denitrating catalyst after clamping transfer and extrude base substrate and under the transmission of described belt conveyor, utilize successively described capping machine, described pallet code stack machine carries out buckle closure, pallet stacking.
2. denitrating catalyst is extruded the automatic conveyor of base substrate as claimed in claim 1, it is characterized in that, described cutting machine comprises: cutting assembly, motor and frame, and described cutting assembly is provided with steel wire cutter, cutting cylinder, and described cutting assembly is driven by motor; Described cutting assembly is connected with described PLC controller.
3. denitrating catalyst is extruded the automatic conveyor of base substrate as claimed in claim 1, it is characterized in that, described laminator comprises: a membrane module, put membrane module and frame, described membrane module is connected with PLC controller; Described membrane module is provided with clamping device, motor and synchronous belt drive mechanism, described clamping device comprises film fixture block, cushion block, cylinder and hairbrush, described cylinder comprises Rodless cylinder, brush film cylinder, in described cushion block, be provided with cutting knife, described cutting knife is driven by Rodless cylinder, described hairbrush is by brushing film air cylinder driven, and described film fixture block is connected with synchronous belt drive mechanism and drives oscilaltion by motor; The described membrane module of putting is provided with film roll, support and pinch roller, and described film roll, pinch roller are connected with support respectively; Described membrane module, put membrane module and be arranged in frame.
4. denitrating catalyst is extruded the automatic conveyor of base substrate as claimed in claim 1, it is characterized in that, described clamping transfer machine comprises: support overhead, clamping device, the dolly of dividing a word with a hyphen at the end of a line, synchronous belt drive mechanism and motor, described clamping device is connected with PLC controller with the dolly of dividing a word with a hyphen at the end of a line; Described motor comprises lifting motor, servomotor; Described clamping device comprises: drive cylinder, balance cylinder, connecting rod mechanism, chuck, described chuck drives oscilaltion by lifting motor, and described lifting motor is connected with chuck by synchronous belt drive mechanism, and described connecting rod mechanism is connected with the dolly of dividing a word with a hyphen at the end of a line; The described dolly of dividing a word with a hyphen at the end of a line is by driven by servomotor, and described servomotor is connected with the dolly of dividing a word with a hyphen at the end of a line by synchronous belt drive mechanism; The overhead horizontal guide rail that is provided with of described support, described horizontal guide rail is provided with track adjusting wheel and bearing running roller.
5. denitrating catalyst is extruded the automatic conveyor of base substrate as claimed in claim 1, it is characterized in that, described capping machine comprises: support overhead, grabbing assembly, the dolly of dividing a word with a hyphen at the end of a line, synchronous belt drive mechanism and motor, described in the dolly of dividing a word with a hyphen at the end of a line be connected with PLC controller with grabbing assembly; Described motor comprises lifting motor, servomotor; The described dolly of dividing a word with a hyphen at the end of a line is by driven by servomotor, and described servomotor is connected with the dolly of dividing a word with a hyphen at the end of a line by synchronous belt drive mechanism; Described grabbing assembly comprises piston crank mechanism, chuck, crawl base, cylinder and lifting motor, and described chuck is connected with crawl base by cylinder, and described crawl base is connected with piston crank mechanism; The overhead horizontal guide rail that is provided with of described support, described horizontal guide rail is provided with track adjusting wheel and bearing running roller.
6. denitrating catalyst is extruded the automatic conveyor of base substrate as claimed in claim 1, it is characterized in that, described pallet code stack machine comprises: support overhead, lifting subassembly, the dolly of dividing a word with a hyphen at the end of a line, synchronous belt drive mechanism and motor, described lifting subassembly is connected with PLC controller with the dolly of dividing a word with a hyphen at the end of a line; Described motor comprises lifting motor, servomotor; Described lifting subassembly comprises and promotes base, lifts arm, lifting motor, tow chain, described in lift arm and lifting base is connected, described lifting base is connected with lifting motor by tow chain; The described dolly of dividing a word with a hyphen at the end of a line is by driven by servomotor, and described servomotor is connected with the dolly of dividing a word with a hyphen at the end of a line by synchronous belt drive mechanism; The overhead horizontal guide rail that is provided with of described support, described horizontal guide rail is provided with track adjusting wheel and bearing running roller.
7. denitrating catalyst is extruded the automatic conveyor of base substrate as claimed in claim 1, it is characterized in that, described acceleration belt feeder comprises: variable-frequency motor, belt conveyer, described belt conveyer comprises belt, belt stretcher and photoelectric sensor, and described belt conveyer is connected with variable-frequency motor.
8. denitrating catalyst is extruded the automatic conveyor of base substrate as claimed in claim 1, it is characterized in that, described belt conveyor comprises: support, photoelectric sensor, motor, belt.
9. the denitrating catalyst of extruding the automatic conveyor of base substrate based on denitrating catalyst described in any one in claim 1-8 is extruded an automatic transmitting method for base substrate, it is characterized in that, described denitrating catalyst is extruded the automatic transmitting method of base substrate, comprising:
Described cutting machine, described laminator, described clamping transfer machine are connected in series by described acceleration belt feeder successively;
Described clamping transfer machine, described capping machine, described pallet code stack machine are connected in series by described belt conveyor successively;
By described cutting machine, described laminator, described clamping transfer machine, described acceleration belt feeder, described capping machine, described pallet code stack machine, described belt conveyor is connected with described PLC controller respectively, under the control of described PLC controller, control denitrating catalyst is extruded base substrate and under the transmission of described acceleration belt feeder, is utilized successively described cutting machine, described laminator, described clamping transfer machine cuts, pad pasting, clamping transfer, and control denitrating catalyst after clamping transfer and extrude base substrate and under the transmission of described belt conveyor, utilize successively described capping machine, described pallet code stack machine carries out buckle closure, pallet stacking.
10. denitrating catalyst is extruded the automatic transmitting method of base substrate as claimed in claim 9, it is characterized in that, described under the control of described PLC controller, control that denitrating catalyst extrudes that base substrate utilizes under the transmission of described acceleration belt feeder that described cutting machine, described laminator, described clamping transfer machine cut successively, pad pasting, clamping transfer, and control denitrating catalyst after clamping transfer and extrude base substrate and under the transmission of described belt conveyor, utilize successively described capping machine, described pallet code stack machine to carry out buckle closure, pallet stacking, comprising:
Under the control of described PLC controller, utilizing photoelectric sensor to monitor position that described denitrating catalyst extrudes base substrate extrudes base substrate and under the transmission of described acceleration belt feeder, utilizes successively described cutting machine to control denitrating catalyst, described laminator, described clamping transfer machine cuts, pad pasting, clamping transfer, and utilize photoelectric sensor to monitor position that described denitrating catalyst extrudes base substrate and extrude base substrate and under the transmission of described belt conveyor, utilize successively described capping machine to control denitrating catalyst after clamping transfer, described pallet code stack machine carries out buckle closure, pallet stacking.
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