CN204773670U - LED diffuser plate production line with finished product stacks manipulator - Google Patents
LED diffuser plate production line with finished product stacks manipulator Download PDFInfo
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- CN204773670U CN204773670U CN201520461056.7U CN201520461056U CN204773670U CN 204773670 U CN204773670 U CN 204773670U CN 201520461056 U CN201520461056 U CN 201520461056U CN 204773670 U CN204773670 U CN 204773670U
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Abstract
本实用新型公开了一种带有成品叠放机械手的LED扩散板生产线,包括片材挤出机、成型辊组、传送辊组、片材切断装置和成品叠放机械手,所述成品叠放机械手包括有真空吸盘、吸盘平移机构、伺服电机、卡板、传感器和控制器,所述传感器设在所述工作台的台面上,传感器将感应到LED扩散板的感应信息传送给控制器,控制器启动伺服电机,伺服电机驱动吸盘平移机构,吸盘平移机构移动真空吸盘到LED扩散板的上方并将LED扩散板吸取,控制器启动伺服电机反转,真空吸盘移动到卡板的上方,并将LED扩散板叠放到卡板上。由于上述结构的成品叠放机械手,大大降低了工人的劳动强度,具有自动化程度高、结构简单、省时省力的特点。
The utility model discloses an LED diffuser plate production line with a finished product stacking manipulator, comprising a sheet material extruder, a forming roller group, a conveying roller group, a sheet material cutting device and a finished product stacking manipulator, the finished product stacking manipulator It includes a vacuum suction cup, a suction cup translation mechanism, a servo motor, a clamping plate, a sensor and a controller. The sensor is arranged on the table of the workbench, and the sensor transmits the sensing information of the LED diffuser plate to the controller, and the controller Start the servo motor, the servo motor drives the suction cup translation mechanism, the suction cup translation mechanism moves the vacuum suction cup to the top of the LED diffusion plate and sucks the LED diffusion plate, the controller starts the servo motor to reverse, the vacuum suction cup moves to the top of the clamping plate, and the LED The diffuser plate is stacked onto the cardboard. Due to the finished product stacking manipulator with the above structure, the labor intensity of workers is greatly reduced, and it has the characteristics of high degree of automation, simple structure, and time-saving and labor-saving.
Description
技术领域 technical field
本实用新型涉及一种LED扩散板生产线。 The utility model relates to an LED diffuser plate production line.
背景技术 Background technique
LED扩散板也称为LED导光板,在扩散板生产过程中,都会在最后定长与宽时,将已定好长宽的板材进行搬取下生产线,放置在卡板上,一般扩散板生产都会采用人工堆叠板材的方法。但是因为生产速度较快,工作人员在拿取过程中如不注意,极易引起板材表面刮花,造成良率降低;另外,由于采用人工叠放的方式,故存在劳动强度大,费时费力的缺陷。 The LED diffusion plate is also called the LED light guide plate. During the production process of the diffusion plate, when the length and width are finally determined, the plate with the fixed length and width will be removed from the production line and placed on the pallet. Generally, the production of the diffusion plate will The method of manually stacking the plates is adopted. However, due to the fast production speed, if the staff does not pay attention during the picking process, it is easy to cause scratches on the surface of the board, resulting in a decrease in yield; in addition, due to the manual stacking method, there are labor-intensive, time-consuming and labor-intensive problems. defect.
比如,国家知识产权局于2014年11月19日公开了公开号为203945396U,专利名称为塑料片材生产线设备的专利,就存在上述的缺陷:该专利包括依次连接的原料供给装置、加热装置、挤出装置、裁剪装置、贴膜装置以及切断装置,其特征在于:所述的切断装置包括切断机构以及整理机构,所述的切断机构包括切断座,所述的切断座上设有上下往复运动的切断刀,所述的整理机构包括用于放置塑料片材的整理平台,所述的整理机构与切断机构之间设置传送机构,所述传送机构包括若干根传送皮带,所述相邻两根传送皮带之间设有间隙,所述的整理机构还包括设在传送机构与整理平台之间的来回翻转的叠料板,所述叠料板的分布位置与间隙相对应。 For example, the State Intellectual Property Office published a patent with the publication number 203945396U on November 19, 2014, and the patent name is plastic sheet production line equipment. The extrusion device, the cutting device, the film sticking device and the cutting device are characterized in that: the cutting device includes a cutting mechanism and a sorting mechanism, the cutting mechanism includes a cutting seat, and the cutting seat is provided with a reciprocating movement up and down. Cutting knife, the described finishing mechanism includes a finishing platform for placing plastic sheets, a conveying mechanism is arranged between the described finishing mechanism and the cutting mechanism, and the conveying mechanism includes several conveying belts, and the two adjacent conveying belts There are gaps between the belts, and the sorting mechanism also includes stacking boards that are turned back and forth between the conveying mechanism and the sorting platform, and the distribution positions of the stacking boards correspond to the gaps.
实用新型内容 Utility model content
本实用新型的目的是提供一种自动化程度高、结构简单、省时省力的带有成品叠放机械手的LED扩散板生产线。 The purpose of the utility model is to provide a LED diffuser plate production line with a finished product stacking manipulator with high automation, simple structure, time-saving and labor-saving.
为实现上述目的,本实用新型所采用的技术方案是: In order to achieve the above object, the technical solution adopted in the utility model is:
带有成品叠放机械手的LED扩散板生产线,包括片材挤出机、成型辊组、传送辊组、片材切断装置和成品叠放机械手,片材挤出机挤出的片料经依次经成型辊组、传送辊组和片材切断装置,片材切断装置将片材切断后形成的LED扩散板落到工作台上,所述成品叠放机械手包括有真空吸盘、吸盘平移机构、伺服电机、卡板、传感器和控制器,所述传感器设在所述工作台的台面上,传感器将感应到LED扩散板的感应信息传送给控制器,控制器启动伺服电机,伺服电机驱动吸盘平移机构,吸盘平移机构移动真空吸盘到LED扩散板的上方并将LED扩散板吸取,传感器将感应不到LED扩散板的感应信息传送给控制器,控制器启动伺服电机反转,真空吸盘移动到卡板的上方,并将LED扩散板叠放到卡板上。 LED diffuser plate production line with finished product stacking manipulator, including sheet extruder, forming roller set, conveying roll set, sheet cutting device and finished product stacking manipulator, the sheets extruded by the sheet extruder are sequentially passed through Forming roller set, conveying roller set and sheet material cutting device. The sheet material cutting device drops the LED diffuser plate formed after cutting the sheet material onto the workbench. The finished product stacking manipulator includes a vacuum suction cup, a suction cup translation mechanism, and a servo motor. , a card board, a sensor and a controller, the sensor is arranged on the table top of the workbench, the sensor transmits the sensing information of the LED diffuser plate to the controller, the controller starts the servo motor, and the servo motor drives the sucker translation mechanism, The suction cup translation mechanism moves the vacuum suction cup to the top of the LED diffusion plate and absorbs the LED diffusion plate. The sensor transmits the induction information that the LED diffusion plate cannot be sensed to the controller. The controller starts the servo motor to reverse, and the vacuum suction cup moves to the position of the clamp above, and stack the LED diffuser board on the board.
进一步地,所述卡板设在气缸上,所述气缸带动卡板升降。 Further, the clamping plate is arranged on the cylinder, and the cylinder drives the clamping plate up and down.
进一步地,还包括横向滑轨、丝杆和电机,所述卡板和气缸设有两套,两套中的气缸设在横向滑轨上,所述电机通过丝杆带动两个气缸沿着横向滑轨移动。 Further, it also includes a transverse slide rail, a screw rod and a motor. There are two sets of clamping plates and cylinders, and the cylinders in the two sets are arranged on the transverse slide rail. The motor drives the two cylinders along the transverse direction through the screw rod. Slide rail moves.
本实用新型的有益效果:由于上述结构的成品叠放机械手,大大降低了工人的劳动强度,具有自动化程度高、结构简单、省时省力的特点。 Beneficial effects of the utility model: the finished product stacking manipulator with the above structure greatly reduces the labor intensity of workers, and has the characteristics of high degree of automation, simple structure, and time-saving and labor-saving.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细说明: Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图中:1、片材挤出机;2、成型辊组;3、片材;4、传送辊组;5、片材切断装置;6、LED扩散板;7、真空吸盘;8、吸盘平移机构;9、伺服电机;10、卡板;11、工作台;12、控制器;13、传感器;14、气缸;15、横向滑轨;16、丝杆。 In the figure: 1. Sheet material extruder; 2. Forming roller group; 3. Sheet material; 4. Conveying roller group; 5. Sheet material cutting device; 6. LED diffusion plate; 7. Vacuum suction cup; 8. Suction cup translation Mechanism; 9. Servo motor; 10. Pallet; 11. Workbench; 12. Controller; 13. Sensor; 14. Cylinder; 15. Transverse slide rail; 16. Screw rod.
具体实施方式 Detailed ways
如图1所示,一种LED扩散板生产线,包括片材挤出机1、成型辊组2、传送辊组4、片材切断装置5和成品叠放机械手,片材挤出机挤出的片料经依次经成型辊组2、传送辊组4和片材切断装置5,片材切断装置5将片材3切断后形成的LED扩散板6落到工作台11上,所述成品叠放机械手包括有真空吸盘7、吸盘平移机构8、伺服电机9、卡板10、传感器13和控制器12,所述传感器设在所述工作台的台面上,传感器将感应到LED扩散板的感应信息传送给控制器,控制器启动伺服电机,伺服电机驱动吸盘平移机构,吸盘平移机构移动真空吸盘到LED扩散板的上方并将LED扩散板吸取,传感器将感应不到LED扩散板的感应信息传送给控制器,控制器启动伺服电机反转,真空吸盘移动到卡板的上方,并将LED扩散板叠放到卡板上。 As shown in Figure 1, a LED diffuser production line includes a sheet extruder 1, a forming roller group 2, a conveying roller group 4, a sheet cutting device 5 and a finished product stacking manipulator. The sheet material passes through the forming roller group 2, the conveying roller group 4 and the sheet material cutting device 5 in sequence. The sheet material cutting device 5 cuts the sheet 3 and forms the LED diffuser plate 6 and falls on the workbench 11. The finished products are stacked. The manipulator includes a vacuum chuck 7, a chuck translation mechanism 8, a servo motor 9, a clamp 10, a sensor 13 and a controller 12, the sensor is arranged on the table top of the workbench, and the sensor will sense the induction information of the LED diffuser plate Send it to the controller, the controller starts the servo motor, the servo motor drives the suction cup translation mechanism, the suction cup translation mechanism moves the vacuum suction cup to the top of the LED diffusion plate and absorbs the LED diffusion plate, and the sensor transmits the sensing information that cannot sense the LED diffusion plate to The controller, the controller starts the reverse rotation of the servo motor, the vacuum suction cup moves to the top of the card board, and stacks the LED diffuser board on the card board.
进一步地,所述卡板10设在气缸14上,所述气缸14带动卡板10升降。 Further, the clamping plate 10 is arranged on the cylinder 14, and the cylinder 14 drives the clamping plate 10 up and down.
工作时,气缸将空的卡板10向上顶到最大高处,随着卡板10上的LED扩散板逐步增多,达到一定的高度时,气缸带动卡板10回落到适当的高度,以有利于真空吸盘对LED扩散板的叠放。 When working, the cylinder pushes the empty pallet 10 up to the maximum height, and as the number of LED diffusers on the pallet 10 increases gradually, when reaching a certain height, the cylinder drives the pallet 10 to fall back to an appropriate height, so as to facilitate Stacking of vacuum suction cups to LED diffuser panels.
另外,还包括横向滑轨15、丝杆16和电机(图中无显示),所述卡板10和气缸14设有两套,两套中的气缸14设在横向滑轨15上,当第一套卡板上的LED扩散板自动叠放满时,所述电机通过丝杆16带动两个气缸14沿着横向滑轨15移动,将第一套卡板移走,并同时移入第二套空的卡板进行LED扩散板的自动叠放,两套卡板交替进行,保证了设备生产的连续性。 In addition, it also includes a transverse slide rail 15, a screw mandrel 16 and a motor (not shown in the figure). When the LED diffusion plates on one set of clamps are automatically stacked, the motor drives two cylinders 14 to move along the horizontal slide rail 15 through the screw rod 16, and the first set of clamps is removed, and at the same time, the second set is moved Empty pallets are used for automatic stacking of LED diffusion plates, and two sets of pallets are alternately carried out to ensure the continuity of equipment production.
以上所述是本实用新型的优选实施方式而已,当然不能以此来限定本实用新型之权利范围,应当指出,对于本技术领域的普通技术人员来说,对本实用新型的技术方案进行修改或者等同替换,都不脱离本实用新型技术方案的保护范围。 The above description is only a preferred embodiment of the utility model, and of course it cannot limit the scope of rights of the utility model. Replacement does not depart from the protection scope of the technical solution of the utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108037553A (en) * | 2017-10-25 | 2018-05-15 | 苏州三鑫时代新材料股份有限公司 | The separating system and operation method of light diffusing sheet |
CN113682872A (en) * | 2021-09-01 | 2021-11-23 | 深圳市隆昌达光电科技有限公司 | Optical film cutting device for optical sheet preparation and optical sheet preparation machine |
-
2015
- 2015-07-01 CN CN201520461056.7U patent/CN204773670U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108037553A (en) * | 2017-10-25 | 2018-05-15 | 苏州三鑫时代新材料股份有限公司 | The separating system and operation method of light diffusing sheet |
CN113682872A (en) * | 2021-09-01 | 2021-11-23 | 深圳市隆昌达光电科技有限公司 | Optical film cutting device for optical sheet preparation and optical sheet preparation machine |
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Address after: 526200, Guangdong, Zhaoqing province high tech Zone Sha Lek Industrial Park, Zhaoqing health family industry Co., Ltd. 1 South workshop Patentee after: Guangdong ou dickming photoelectric Polytron Technologies Inc Address before: 526200, Guangdong, Zhaoqing province high tech Zone Sha Lek Industrial Park, Zhaoqing health family industry Co., Ltd. 1 South workshop Patentee before: ZHAOQING OUDIMING TECHNOLOGY CO., LTD. |