CN211138187U

CN211138187U - Flat production system that pastes of big board

Info

Publication number: CN211138187U
Application number: CN201921170924.0U
Authority: CN
Inventors: 姜尧; 樊志坚; 柴益民
Original assignee: Jiangshan Oupai Door Industry Co ltd
Current assignee: Jiangshan Oupai Door Industry Co ltd
Priority date: 2019-07-24
Filing date: 2019-07-24
Publication date: 2020-07-31
Anticipated expiration: 2029-07-24

Abstract

The utility model relates to a wood working machinery technical field specifically is a big board flat production system, includes from the device upper reaches to technology low reaches in proper order: the automatic feeding machine is used for automatically feeding large plates and comprises a ground power roller table, a lifting platform, a grabbing sucker and a feeding mechanism; the white glue laminating machine is used for carrying out flat pasting and laminating on a large plate and comprises a fan dust removal device, a substrate heating device, a double film releasing device, a hanging and pulling device, a gluing device, a main press roll part device, a substrate part device, a press roll part device and a substrate conveying part device; the automatic cutting machine is used for cutting off the PVC film between the two large plates after the film is flatly pasted and coated; the automatic blanking machine is used for automatically blanking the large plate which is flatly pasted. The utility model discloses an automatic feeding machine, automatic cutout machine, automatic blanking machine reduce artifical material loading personnel, cut PVC membrane personnel and artifical unloading personnel, the effectual cost of labor that has reduced.

Description

Flat production system that pastes of big board

Technical Field

The utility model relates to a wood working machinery technical field specifically is a big board flat production system that pastes.

Background

The production process of the large plate flat pasting comprises the steps of manual feeding (MDF large plate), large plate gluing, flat pasting and PVC film covering, manual film cutting and manual blanking. The existing large plate flat pasting process mainly has the following problems: high labor and material cost, more time consumption for turnover and lower production efficiency. Aiming at the problems, a large-plate flat pasting production line is comprehensively developed.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a flat production system that pastes of big board to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a large-plate flat-plate production system comprises the following components in sequence from the upstream of a device to the downstream of a process: the automatic cutting machine comprises an automatic feeding machine, a white glue film laminating machine, an automatic cutting machine and an automatic blanking machine;

the automatic feeding machine is used for automatically feeding large plates and comprises a ground power roller table, a lifting platform, a grabbing sucker and a feeding mechanism; the white glue film laminating machine is used for carrying out flat pasting and film laminating on a large plate and comprises a fan dust removal device, a substrate heating device, a double film releasing device, a hanging and pulling device, a gluing device, a main press roll part device, a substrate part device, a press roll part device and a substrate conveying part device; the automatic cutting machine is used for cutting off the PVC film between the two large plates after the film is flatly pasted and coated; the automatic blanking machine is used for automatically blanking the large plate which is flatly pasted and comprises an unpowered rubber wheel, a lifting platform and a ground power roller.

Preferably, the ground power roller table is used for placing a large plate stack and conveying the large plate stack to the lifting platform; the lifting platform is used for placing plates, and adjusting the height after the large plates are grabbed one by the material loading grabbing sucker; the feeding mechanism is used for conveying the large plates to a production line.

Preferably, the fan dust removal device is positioned on the right side of the white glue film laminating machine, the MDF large board enters the assembly line from the automatic feeding machine and then is conveyed by the rollers to pass through the fan dust removal device to clean dust on the surface of the large board, the substrate heating device is positioned on the left side of the fan dust removal device, the MDF large board is subjected to dust removal treatment and then is conveyed to the position of the substrate heating device, the heating device is provided with a far infrared gold-plating heating pipe for preheating the MDF large board, the optimal preheating temperature of the MDF large board is from ℃ to ℃, the double film releasing device is a double pneumatic film releasing device and is positioned on the left side of the substrate heating device, the air expansion shaft penetrates into a paper tube of the cut PVC film and is inflated to fix the PVC film on the air expansion shaft so as to be fixed on the equipment, the hanging and pulling device is positioned on the left side of the double film releasing device to hang and pull the PVC film, the glue coating device is, adopt the automatic confession of diaphragm pump to glue, there is the box of depositing of glue spreader below, deposits the box of gluing and has automatic lifting function, realizes that the rubber coating is all, and material cost reduces, main compression roller portion dress sets up the left side of rubber coating device adopts adjustable stroke to go up and down, and is nimble convenient, makes the steady transport of big board, basic bar portion dress, compression roller portion dress, substrate conveying portion dress are in the left side of main compression roller portion dress ensures that big board is steady smooth and easy marchs on automatic cutout machine equipment.

Preferably, the automatic cutting machine comprises a frame, a main motor is fixedly connected to the frame, the main motor is connected with a bottom roller in a driving mode, the bottom roller is connected with a conveying belt and then drives the conveying belt, a plate covered with a film moves on the conveying belt, a compression roller is used for positioning the plate, one end of a servo motor is connected with a synchronous belt, one end of the synchronous belt is connected with a transmission cross beam, a working cross arm is driven by the transmission cross beam so as to realize the x-direction movement of the working head, the relative rest of the x-direction movement of the toothless circular blade and the plate is realized by the speed of the x-direction movement of the working head and the conveying speed of the plate, a small servo motor is arranged on the working cross arm, the heating force of the small servo motor is fixedly connected with a gear, a rack is arranged above the working cross arm and is meshed, the film cutting machine has the advantages that the y-direction movement of the toothless circular blade is achieved to achieve film cutting movement, the right side of the working cross arm is provided with two groups of slide ways, the front face of the machine body is also provided with a slide way A, the slide way A is movably connected with a slide block A, the slide block A is connected with the working cross arm, the cylinder controls the z-axis of the working head to move quickly, the nut is arranged above the cylinder, film cutting movement of the toothless circular blade and lifting movement after film cutting are achieved, the displacement of the z-axis of the working head is limited by the nut, accordingly, the situation that the toothless circular blade cuts a belt is avoided, and the small motor arranged on the cutter head vertical plate drives the toothless circular blade to.

Preferably, the unpowered rubber wheel is used for receiving materials when the large plate which is subjected to flat pasting and film covering is conveyed to the automatic blanking machine, and rotating the large plate to put down the plate when the large plate reaches the rearmost end; the lifting platform is arranged at the rear end of the unpowered rubber wheel and is used for being matched with a large plate conveyed from the front end to be conveyed to the ground power roller at the lower end after reaching a certain height; the ground power roller is used for receiving stacked plates conveyed by the lifting platform, and a forklift parking space is reserved for waiting for the forklift to fork.

Preferably, the hydraulic lifting platform is provided with a power roller of 1.5kw, the stacking height is 800mm at the maximum, and after the maximum height is reached, the power roller of the lifting platform conveys materials to the ground power roller of the next procedure.

Preferably, the ground power roller is positioned on the left side of the hydraulic lifting platform 23, the power is 1.5kw, and a forklift is reserved for conveniently forking stacked materials.

The working principle is that the feeding action is completed by an automatic feeding machine without manpower, a ground power roller conveys a pile of large plates to a lifting platform, then the large plates placed on the lifting platform are grabbed by a grabbing sucker and sucked in a block manner, then the large plates are grabbed by a feeding mechanism and conveyed to a white glue film laminating machine by the feeding mechanism to be flatly pasted and laminated, before being flatly pasted, the large plates are firstly subjected to dust removal treatment by a dust removal device, then the PVC films are coated by gluing to be flatly pasted, after the flat pasting of the large plates is completed, the large plates are conveyed to an automatic cutting machine, the PVC films between the two large plates are automatically cut, the plates after the films are cut are continuously conveyed to an automatic blanking machine, the plates are received by an unpowered rubber wheel and continuously move to the rearmost end and then are put down to the lifting platform, the plates are automatically stacked, the lifting platform adjusts the height according to the heights of the plates and conveys the plates to a rearmost ground power roller after reaching, the power roller is provided with a fork parking space to wait for the fork of the forklift to move away.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses an automatic feeding machine, automatic cutout machine, automatic blanking machine reduce artifical material loading personnel, cut PVC membrane personnel and artifical unloading personnel, the effectual cost of labor that has reduced.

2. The utility model discloses the big board tectorial membrane adopts PVC membrane rubber rolling, compares in big board rubber rolling, can reduce the quantity of glue, reduces material cost effectively.

3. The utility model discloses automatic unloading, automatic big board pile up neatly, a pile up neatly board is laid down and is finished automatic pile up neatly, and the fork truck fork walks, the utility model discloses replace original artifical pile up neatly, effectively reduce stack pile up neatly time, improve turnover efficiency.

4. The utility model discloses an automatic feeding machine, automatic cutout machine, automatic blanking machine use the machine to replace artifically, artificial waste in time when reducing production improves production efficiency.

Drawings

Fig. 1 is a front view of the present invention;

fig. 2 is a top view of the present invention;

FIG. 3 is a top view of the automatic feeder;

FIG. 4 is a front view of a white glue laminator;

FIG. 5 is a schematic structural diagram of an automatic cutting machine;

fig. 6 is a top view of the automatic blanking machine.

In the figure: the automatic film laminating machine comprises an automatic feeding machine A, a white glue film laminating machine B, an automatic cutting machine C, an automatic blanking machine D, a machine frame 1, a main motor vortex 2, a servo motor 3, a conveying belt 4, a press roller 5, a rack 6, an air cylinder 7, a nut 8, a small servo motor 9, a gear 10, a slide block 11, a vertical plate with 12 cutter heads, a small motor 13, a toothless circular blade 14, a slide way 15, a slide block 16A, a slide way 17A, a transmission cross beam 18, a synchronous belt 19, a working cross arm 20, a bottom roller 21, a ground power roller table 22, a lifting platform 23, a grabbing sucker 24, a feeding mechanism 25, a fan dust removal device 26, a base material heating device 27, a double film releasing device 28, a hanging and pulling device 29, a glue coating device 30, a main press roller part 31, a base material 32, a press roller part 33, a base material conveying part.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: a large-plate flat-plate production system comprises the following components in sequence from the upstream of a device to the downstream of a process: the automatic cutting machine comprises an automatic feeding machine A, a white glue film laminating machine B, an automatic cutting machine C and an automatic blanking machine D;

the automatic feeding machine A is used for automatically feeding large plates and comprises a ground power roller table 22, a lifting platform 23, a grabbing sucker 24 and a feeding mechanism 25; the white glue film laminating machine B is used for carrying out flat pasting and film laminating on a large plate and comprises a fan dust removal device 26, a substrate heating device 27, a double film releasing device 28, a hanging and pulling device 29, a glue coating device 30, a main press roll part device 31, a base strip part device 32, a press roll part device 33 and a substrate conveying part device 34; the automatic cutting machine C is used for cutting off the PVC film between the two large plates after the film is flatly pasted and coated; the automatic blanking machine D is used for automatically blanking the large plate which is flatly pasted and comprises an unpowered rubber wheel 36, a lifting platform 23 and a ground power roller 35.

The ground power roller table 22 is used for placing a large plate-stack plate and conveying the large plate-stack plate to the lifting platform 23; the lifting platform 23 is used for placing plates, and adjusting the height after the large plates are grabbed one by the feeding grabbing sucker 24; the feeding mechanism 25 is used to convey the large boards to the production line.

The fan dust removal device 26 is positioned on the right side of the white glue film laminating machine B, the MDF large board enters the production line from the automatic feeding machine A and is conveyed by rollers to pass through the fan dust removal device 26 to clean dust on the surface of the large board, the substrate heating device 27 is positioned on the left side of the fan dust removal device 26, the MDF large board is conveyed to the position of the substrate heating device 27 after dust removal treatment, the heating device is provided with 9 far infrared gold-plating heating pipes for preheating the MDF large board, the optimal preheating temperature of the MDF large board is 30-50 ℃, the double film releasing device 28 is a double pneumatic film releasing device and is positioned on the left side of the substrate heating device 27, the air expansion shaft penetrates into a paper tube of the cut PVC film, then the PVC film is fixed on the air expansion shaft by inflation, so as to be fixed on the equipment, the hanging and pulling device 29 is positioned on the left side of the double film releasing device 28, the PVC film is hung and the gluing device 30 is positioned below the hanging and, there is the glue storage box below the glue spreader, and it has automatic rising function to deposit the glue box, realizes that the rubber coating is all, and material cost reduces, and main compression roller portion dress 31 sets up in the left side of rubber coating device 30, adopts adjustable stroke to go up and down, and is nimble convenient, makes the steady transport of big board, and basic strip portion dress 32, compression roller portion dress 33, substrate conveying portion dress 34 are in the left side of main compression roller portion dress 31, guarantee the steady smooth and easy marcing of big board, carry to automatic cutout machine C equipment on.

The automatic cutting machine C comprises a frame 1, a main motor 2 is fixedly connected to the frame 1, the main motor 2 is in driving connection with a bottom roller 21, the bottom roller 21 is connected with a conveyer belt 4 and then drives the conveyer belt 4, a plate coated with a film moves on the conveyer belt, the plate is positioned by a compression roller 5, one end of a servo motor 3 is connected with a synchronous belt 19, one end of the synchronous belt 19 is connected with a transmission cross beam 18, a working cross arm 20 is driven by the transmission cross beam 18 so as to realize the x-direction movement of a working head, the relative rest of the x-direction movement of a toothless circular blade and the plate is realized by the speed of the x-direction movement of the working head and the speed of the plate conveying, the working cross arm 20 is provided with a small servo motor 9, the heat of the small servo motor 9 is promoted to be fixedly connected with a gear 10, a rack 6, the work head y-direction movement is driven, the y-direction movement of the toothless circular blade is achieved to perform film cutting movement, two groups of slide ways 15 are arranged on the right side of the work cross arm 20, a slide way A17 is also arranged on the front side of the machine body, a slide block A16 is movably connected to the slide way A17, the slide block A16 is connected with the work cross arm 20, the cylinder 7 controls the quick movement of the z axis of the work head, a nut 8 is arranged above the cylinder 7, the film cutting movement of the toothless circular blade and the lifting movement after the film cutting are achieved, the displacement of the z axis of the work head is limited by the nut 8, and therefore the situation that the toothless circular blade cuts a belt is avoided, and the small motor 13 arranged on the tool bit vertical plate 12 drives the toothless circular blade 14.

The unpowered rubber wheel 36 is used for receiving materials when the large plate which is subjected to flat pasting and film covering is conveyed to the automatic blanking machine D, and rotating 90 degrees when the large plate reaches the rearmost end, and putting down the plate; the lifting platform 23 is arranged at the rear end of the unpowered rubber wheel 36 and is used for placing a large plate conveyed from the front end in a matching way, and conveying the large plate to the ground power roller 35 at the lower end after reaching a certain height; the ground power roller 35 is used for receiving stacked plates conveyed by the lifting platform 23, and a forklift parking space is reserved for waiting for the forklift to fork away.

The hydraulic lifting platform 23 is provided with a power roller of 1.5kw, the stacking height is 800mm at the maximum, and after the maximum stacking height is reached, the power roller of the lifting platform 23 conveys materials to the ground power roller 35 of the next procedure.

The ground power roller 35 is positioned on the left side of the hydraulic lifting platform 23, the power is 1.5kw, and a fork parking space is reserved, so that a forklift can conveniently fork stacked materials away.

When in use, the automatic feeding machine A finishes feeding action without manpower, the ground power roller table 22 conveys a pile of large plates to the lifting platform 23, then the grabbing sucker 24 grabs the large plates placed on the lifting platform 23, the sucking is carried out by one piece, then the grabbing feeder 25 is conveyed to the white glue film laminating machine B by the feeder 25, the large plates are subjected to flat pasting film laminating, before the flat pasting, the large plates are subjected to dust removal treatment by the fan dust removal device 26, then the PVC films are subjected to glue coating, the large plates are subjected to flat pasting, after the large plates are subjected to flat pasting, the large plates are conveyed to the automatic cutting machine C, the PVC films between the two large plates are automatically cut, the plates after the films are cut are continuously conveyed to the automatic blanking machine D, the plates are connected by the unpowered rubber wheel 36, the plates continue to the rearmost end, then the plates are put down to the lifting platform 23 for automatic stacking, the lifting platform 23 adjusts the height according to the plate height, and after reaching a certain height, the forklift is conveyed to the ground power roller 35 at the rearmost end, and the power roller drives a forklift to fork the forklift.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a big board flat pastes production system which characterized in that: the device comprises the following components in sequence from the upstream of the device to the downstream of the process: the automatic cutting machine comprises an automatic feeding machine (A), a white glue film laminating machine (B), an automatic cutting machine (C) and an automatic blanking machine (D);

the automatic feeding machine (A) is used for automatically feeding large plates and comprises a ground power roller table (22), a lifting platform (23), a grabbing sucker (24) and a feeding mechanism (25); the white glue film laminating machine (B) is used for carrying out flat pasting and film laminating on a large plate and comprises a fan dust removal device (26), a substrate heating device (27), a double film placing device (28), a hanging and pulling device (29), a gluing device (30), a main compression roller part device (31), a base strip part device (32), a compression roller part device (33) and a substrate conveying part device (34); the automatic cutting machine (C) is used for cutting off the PVC film between the two large plates after the film is flatly pasted and coated; the automatic blanking machine (D) is used for automatically blanking the large plate which is flatly pasted and comprises an unpowered rubber wheel (36), a lifting platform (23) and a ground power roller (35).

2. The flat plate production system according to claim 1, wherein: the ground power roller table (22) is used for placing a stack of plates and conveying the stack of plates to the lifting platform (23), the lifting platform (23) is used for placing the plates, the sucking discs (24) are grabbed according to feeding, and after the large plates are grabbed one by one, the feeding mechanism (25) is used for conveying the large plates to a production line.

3. The flat plate production system according to claim 1, wherein: fan dust collector (26) are located white glue laminating machine (B) right side, substrate heating device (27) are located the left side of fan dust collector (26), two membrane devices (28) are put for two pneumatics and are located the left side of substrate heating device (27), hang and draw device (29) to be located the left side of two membrane devices (28) of putting, rubber coating device (30) are located hang and draw device (29) below, main compression roller portion dress (31) set up the left side of rubber coating device (30), base strip portion dress (32), compression roller portion dress (33), substrate conveying portion dress (34) are in the left side of main compression roller portion dress (31).

4. The flat plate production system according to claim 1, wherein: the automatic cutting machine (C) comprises a machine frame (1), a main motor (2) is fixedly connected to the machine frame (1), a bottom roller (21) is connected to the main motor (2) in a driving mode, a conveying belt (4) is connected to the bottom roller (21), a synchronous belt (19) is connected to one end of a servo motor (3), a work cross arm (20) is driven through a transmission cross beam (18), a small servo motor (9) is arranged on the work cross arm (20), a gear (10) is fixedly connected to the small servo motor (9), a rack (6) is arranged above the work cross arm (20), two groups of slide ways (15) are arranged on the right side of the work cross arm (20), a slide way A (17) is also arranged on the front face of the machine body, a slide block A (16) is movably connected to the slide way A (17), and the slide block A (16) is connected with the work cross arm (, the cylinder (7) controls the quick movement of the z axis of the working head, a nut (8) is arranged above the cylinder (7), and a small motor (13) arranged on a tool bit vertical plate (12) drives a toothless circular blade (14) to rotate to realize film cutting.

5. The flat plate production system according to claim 1, wherein: unpowered rubber wheel (36) are used for carrying when the big board that the laminating was accomplished is flat, lift platform (23) are in unpowered rubber wheel (36) rear end, ground power roller (35) are used for receiving the good piece of piling up that lift platform (23) carried.