CN210651606U - Rear-view mirror shell letter sorting vanning transport line - Google Patents
Rear-view mirror shell letter sorting vanning transport line Download PDFInfo
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- CN210651606U CN210651606U CN201921199372.6U CN201921199372U CN210651606U CN 210651606 U CN210651606 U CN 210651606U CN 201921199372 U CN201921199372 U CN 201921199372U CN 210651606 U CN210651606 U CN 210651606U
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Abstract
The utility model relates to the field of automatic production lines, and discloses a rearview mirror shell sorting, boxing and transporting line, which comprises a main line, a plurality of injection molding machines, a plurality of stacking devices and an empty box feeding machine; a plurality of tools for containing products are placed on the main line; a plurality of injection molding machines are distributed on two sides of the upstream of the main line; a tool temporary storage area is arranged between every two injection molding machines on one side of the main line; a plurality of stacking devices are distributed at two sides of the downstream of the main line; the empty box feeding machine is arranged at the tail end of the main line. The product that injection molding machine processing was accomplished is transported to pile up neatly device by the thread and is sorted, is packed into a case and pile up neatly, and it can to transport the good product of packing to the warehouse by artifical or floor truck at last, reduces to produce the manual operation on the line, improves production efficiency.
Description
Technical Field
The utility model relates to an automatic production line, in particular to rear-view mirror shell letter sorting vanning transport line.
Background
The automobile rearview mirror shell is a plastic product, and is sorted and boxed according to the specification after being processed and molded by an injection molding machine. The existing rearview mirror shell production line adopts manual water shearing, manual sorting and manual carrying and boxing, and due to uncontrollable performance of manual operation, fluctuation of product quality and wrong sorting or wrong boxing easily occur, so that the production efficiency is low and the personnel cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem provide a rear-view mirror shell letter sorting vanning transport line can realize automatic mouth of a river, automatic sorting and automatic vanning of cutting, removes manual operation from, improves production efficiency.
The utility model provides a technical scheme that its technical problem adopted is: a rearview mirror shell sorting, boxing and carrying line comprises a main line, a plurality of injection molding machines, a plurality of stacking devices and an empty box feeding machine; a plurality of tools for containing products are placed on the main line; a plurality of injection molding machines are distributed on two sides of the upstream of the main line; a tool temporary storage area is arranged between every two injection molding machines on one side of the main line; a plurality of stacking devices are distributed at two sides of the downstream of the main line; the empty box feeding machine is arranged at the tail end of the main line. The product that injection molding machine processing was accomplished is transported to pile up neatly device by the thread and is sorted, is packed into a case and pile up neatly, and it can to transport the good product of packing to the warehouse by artifical or floor truck at last, reduces to produce the manual operation on the line, improves production efficiency.
Further, the method comprises the following steps: the main line is a double-layer speed-multiplying chain, and the upper layer and the lower layer of the main line have opposite flow directions; and a lifting line body for carrying the upper and lower layers of tools is arranged at the starting end of the main line.
Further, the method comprises the following steps: and a secondary processing device for carrying out secondary processing and appearance detection on the product is arranged between the injection molding machine and the main line.
Further, the method comprises the following steps: the secondary processing device comprises a water gap shearing device and a product feeding line for feeding the product to the main line; the injection molding machine also comprises a manipulator for grabbing the product; and a CCD camera for detecting the appearance defects of the product and a defective product throwing barrel are arranged on the product feeding line. The manipulator is responsible for snatching the product, cuts the mouth of a river device and is responsible for cutting the mouth of a river to the product, and the manipulator snatchs the product of moulding in with the injection molding machine to cutting the mouth of a river device on, snatchs the product that will cut the mouth of a river and accomplish again and carries out outward appearance detection to CCD camera department, puts into defective products throw the bucket with the unqualified product of CCD camera detection at last, snatchs qualified product to the frock on the product stockline.
Further, the method comprises the following steps: the stacking device comprises a material taking line, a tool backflow lifting line, a material taking robot and a stacking robot which are sequentially arranged; two parallel empty box feeding lines are arranged below the tool backflow lifting line; the empty box feeding line is perpendicular to the main line; two sides of the empty box feeding line, which are close to one end of the palletizing robot, are respectively provided with a marking machine; the stacking device further comprises a stacking trolley. The empty box feeding line is provided with a baffle at the position of the marking machine and is used for stopping the empty box at the current position so as to facilitate the marking machine to paste a bar code on the empty box; the tool on the main line enters and stops on a tool return lifting line along a material taking line, the empty box stops at a boxing position beside a marking machine after arriving at an empty box feeding line, a material taking robot places products on the tool into the empty box according to specifications, the marking machine is responsible for pasting a bar code on the empty box, and the empty box is conveyed to a stacking trolley by a stacking robot to be stacked after being filled with the empty box.
Further, the method comprises the following steps: the empty box feeding machine comprises an empty box on-line robot, an empty box trolley and an empty box conveying line; the empty box on-line robot carries the empty boxes from the empty box trolley to the empty box conveying line; the number of the empty box conveying lines is two, and one side, close to the main line, of each empty box conveying line is provided with an empty box distributing main line perpendicular to the empty box conveying lines; the two empty box distributing main lines are distributed on two sides of the main line and extend to the lower part of the material taking line of each stacking device.
Further, the method comprises the following steps: the upper layer and the lower layer of the main line are provided with lifting devices for lifting the tool at the positions of the feeding line and the taking line of each product; a pushing device for pushing a tool is arranged at each product feeding line on the lower layer of the main line; and a pushing device for pushing the tool is arranged at each material taking line on the upper layer of the main line. When the tool reaches the designated position, the lifting device lifts the tool, so that the tool is separated from the main line to move, and the pushing device pushes the tool to the feeding line or the material taking line.
Further, the method comprises the following steps: the product feeding line is a double-layer speed multiplying chain, and the tool backflow lifting line is a single-layer speed multiplying chain; the device comprises a loading line, a tool backflow lifting line and a lifting line body, wherein the loading line is provided with a lifting line body at one end close to a main line and at one end far away from the main line, and the loading line is provided with a pushing device used for pushing a tool at the upper layer and the lower layer and the tool backflow lifting line. When the tool enters the main line, the corresponding lifting device on the main line is lifted firstly, the pushing devices on the feeding line and the tool backflow lifting line push the tool onto the lifting device, then the lifting device descends, and the tool is placed on the main line.
Drawings
FIG. 1 is a schematic view of a rear view mirror housing sorting and boxing carrying line;
FIG. 2 is a top view of a rearview mirror housing sorting and boxing carrying line;
FIG. 3 is a partially enlarged view of a rear view mirror housing sorting and boxing carrying line;
FIG. 4 is a top plan view of the palletising apparatus;
fig. 5 is a top view of the empty box feeder.
Labeled as: 100. a main line; 110. a lifting line body; 200. an injection molding machine; 210. a secondary processing device; 211. a product feeding line; 212. throwing a defective product into a barrel; 213. a water gap shearing tool; 220. a tool temporary storage area; 300. a palletizing device; 310. a material taking line; 320. a tool backflow lifting line; 321. an empty box feeding line; 331. marking machine; 332. a material taking robot; 340. a palletizing robot; 350. a pallet trolley; 400. feeding an empty box; 410. an empty box online robot; 411. an empty box trolley; 420. An empty box transport line; 430. the empty box divides the material thread.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
As shown in fig. 1, a rearview mirror housing sorting, boxing and carrying line includes a main line 100, a plurality of injection molding machines 200, a plurality of stacking devices 300 and an empty box feeder 400; a plurality of tools for containing products are placed on the main line 100; a plurality of injection molding machines 200 are distributed at both sides of the upstream of the main line 100; a tool temporary storage area 220 is arranged between every two injection molding machines 200 on one side of the main line 100; a plurality of stacking devices 300 are distributed at the two sides of the downstream of the main line 100; the empty box feeder 400 is disposed at the end of the main line 100.
On the basis, as shown in fig. 3, the main line 100 is a double-layer speed-multiplying chain, and the upper and lower layers of the main line 100 flow in opposite directions; the main line 100 is provided at the start thereof with a lift line body 110 for carrying upper and lower tools.
In addition, as shown in fig. 1, a secondary processing device 210 for performing secondary processing and contour detection on a product is disposed between the injection molding machine 200 and the main line 100.
On the basis of the above, as shown in fig. 3, the secondary processing device 210 includes a water shearing opening device 213 and a product feeding line 211 for feeding the product to the main line 100; the injection molding machine 200 further comprises a manipulator for grasping a product; the product feeding line 211 is provided with a CCD camera for detecting the appearance defects of the product and a defective product throwing barrel 212. The manipulator is responsible for snatching the product, cuts mouth of a river device 213 and is responsible for cutting the mouth of a river to the product, and the manipulator snatchs the fashioned product in the injection molding machine to cutting mouth of a river device 213 on, snatchs the product that will cut the mouth of a river again and carries out outward appearance detection to CCD camera department, puts into defective products throw bucket 212 with the unqualified product of CCD camera detection at last, snatchs qualified product to the frock on product material loading line 211 on.
On the basis, as shown in fig. 1, the stacking device 300 includes a material taking line 310, a tool backflow lifting line 320, a material taking robot 332 and a stacking robot 340, which are sequentially arranged; two parallel empty box feeding lines 321 are arranged below the tool backflow lifting line 320; the empty box feeding line 321 is perpendicular to the main line 100; two marking machines 331 are respectively arranged on two sides of one end, close to the palletizing robot 340, of the empty box feeding line 321; the palletising apparatus 300 also includes a pallet truck 350. The empty box feeding line 321 is provided with a baffle at the position of the marking machine 331, and is used for stopping the empty box at the current position so as to facilitate the marking machine 331 to paste a bar code on the empty box; the tool on the main line 100 enters along the material taking line 310 and stops on the tool backflow lifting line 320, the empty box reaches the empty box feeding line 321 and then stops at a boxing position beside the marking machine 331, the material taking robot 332 places products on the tool into the empty box according to specifications, the marking machine 331 is responsible for pasting bar codes on the empty box, and after the empty box is full, the palletizing robot 340 carries the box to the palletizing trolley 350 for palletizing. The pallet truck 350 may be an AGV truck or a manual push-pull truck, and after the pallet truck 350 is filled, the loaded boxes are transported to a warehouse and empty pallet trucks 350 are replenished into the palletizer 300.
On the basis, as shown in fig. 1, the empty box feeding machine 400 comprises an empty box on-line robot 410, an empty box trolley 411 and an empty box conveying line 420; the empty box on-line robot 410 carries the empty boxes from the empty box trolley 411 to an empty box conveying line 420; the number of the empty box conveying lines 420 is two, and one side, close to the main line 100, of each empty box conveying line 420 is provided with an empty box distributing main line 430 perpendicular to the empty box conveying lines 420; the two empty box distributing main lines 430 are distributed on both sides of the main line 100 and extend below the material taking line 310 of each palletizing device 300. The empty boxes for placing the products are conveyed to an empty box conveying line 420 by an empty box on-line robot 410; the empty boxes on the empty box conveying line 420 are pushed to the empty box feeding line 430 by the air cylinders, finally enter the empty box feeding line 321, are conveyed to a designated position, and are placed into the empty boxes by the material taking robot 332. The empty box distributing main line 430 is provided with a plurality of baffles and pushing devices for pushing the empty boxes to the empty box feeding line 321.
On the basis, as shown in fig. 1, the upper layer and the lower layer of the main line 100 are provided with lifting devices for lifting the tooling at each of the product feeding line 211 and the material taking line 310; a pushing device for pushing a tool is arranged at each product feeding line 211 on the lower layer of the main line 100; the upper layer of the main line 100 is provided with a pushing device for pushing the tool at each material taking line 310. When the tool needs to leave the main line 100 and enter the product loading line 211 or the material taking line 310, the lifting device ascends to support the tool, and the pushing device pushes the tool to the product loading line 211 or the material taking line 310.
On the basis, the product feeding line 211 is a double-layer speed multiplying chain, and the tool backflow lifting line 320 is a single-layer speed multiplying chain; the end of the feeding line 211 close to the main line 100 and the end of the tool backflow lifting line 320 far from the main line 100 are both provided with lifting line bodies 110, and the upper layer and the lower layer of the feeding line 211 and the tool backflow lifting line 320 are both provided with pushing devices for pushing the tool. The tooling enters the lower layer of the product feeding line 211 from the lower layer of the main line 100, returns to the upper layer of the main line 100 from the upper layer of the feeding line 200, enters the material taking line 310 from the upper layer of the main line 100, and returns to the lower layer of the main line 100 from the lower layer of the tooling return lifting line 320.
In the actual production process, the specifications and the models of products produced by each injection molding machine 200 are different, so that the required tools are also different, so that the tools used by each injection molding machine 200 correspondingly need to be distinguished, and in the embodiment, the tools are distinguished by setting the barcodes which are not repeated mutually; because the specifications and models of products are different, the stacking devices 300 which are responsible for sorting and stacking the products are different, each injection molding machine 200 corresponds to one stacking device 300, the main line 100 is provided with a code scanning gun and a baffle at each secondary processing device 210 and each stacking device 300, the baffle blocks the tooling in the original position, the code scanning gun pushes the tooling required in the position to the material taking line 310 or the product feeding line 211 after code scanning identification, and the tooling not required in the position is released.
The tool temporary storage area 220 is also a double-layer speed-multiplying chain, and one end of the tool temporary storage area, which is far away from the main line 100, is provided with a lifting line body 110; a lifting device, a pushing device, a code scanning gun and a baffle are also arranged on the main line 100 close to the tool temporary storage area 220, each tool can only enter one tool temporary storage area 220, and only one tool can be stored in each tool temporary storage area 200; when a certain injection molding machine 200 is stopped, the tools corresponding to the injection molding machine 200 enter the tool temporary storage area 220 for storage, so that the number of tools on the main line 100 is reduced, and the situation of tool confusion is avoided; when only one injection molding machine 200 is in operation, the upstream front end of the main line 100 serves as a buffer for the tooling corresponding to the injection molding machine 200 closest to the downstream of the main line 100.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (8)
1. The utility model provides a rear-view mirror shell letter sorting vanning conveying line which characterized in that: comprises a main line (100), a plurality of injection molding machines (200), a plurality of stacking devices (300) and an empty box feeding machine (400); a plurality of tools for containing products are placed on the main line (100); a plurality of injection molding machines (200) are distributed on two sides of the upstream of the main line (100); a tool temporary storage area (220) is arranged between every two adjacent injection molding machines (200) on one side of the main line (100); a plurality of stacking devices (300) are distributed on two sides of the downstream of the main line (100); the empty box feeding machine (400) is arranged at the tail end of the main line (100).
2. The rearview mirror housing sorting, boxing and carrying line as claimed in claim 1, wherein: the main line (100) is a double-layer speed-multiplying chain, and the upper layer and the lower layer of the main line (100) have opposite flow directions; the starting end of the main line (100) is provided with a lifting line body (110) used for carrying the upper and lower layers of tools.
3. A rearview mirror housing sorting, boxing and carrying line as claimed in claim 2, wherein: and a secondary processing device (210) for carrying out secondary processing and appearance detection on the product is arranged between the injection molding machine (200) and the main line (100).
4. A rearview mirror housing sorting, boxing and carrying line as claimed in claim 3, wherein: the secondary processing device (210) comprises a water shearing opening device (213) and a product feeding line (211) for feeding the product to the main line (100); the injection molding machine (200) further comprises a manipulator for grabbing the product; and a CCD camera for detecting the appearance defects of the product and a defective product throwing barrel (212) are arranged on the product feeding line (211).
5. The rearview mirror housing sorting, boxing and carrying line as claimed in claim 4, wherein: the stacking device (300) comprises a material taking line (310), a tool backflow lifting line (320), a material taking robot (332) and a stacking robot (340) which are sequentially arranged; two parallel empty box feeding lines (321) are arranged below the tool backflow lifting line (320); the empty box feeding line (321) is perpendicular to the main line (100); two marking machines (331) are respectively arranged on two sides of one end, close to the palletizing robot (340), of the empty box feeding line (321); the palletising device (300) further comprises a pallet trolley (350).
6. The rearview mirror housing sorting, boxing and carrying line as claimed in claim 5, wherein: the empty box feeding machine (400) comprises an empty box on-line robot (410), an empty box trolley (411) and an empty box conveying line (420); the empty box on-line robot (410) is used for conveying empty boxes from the empty box trolley (411) to an empty box conveying line (420); the number of the empty box conveying lines (420) is two, and one side, close to the main line (100), of each empty box conveying line (420) is provided with an empty box distributing main line (430) perpendicular to the empty box conveying lines (420); the two empty box distributing main lines (430) are distributed on two sides of the main line (100) and extend to the lower part of the material taking line (310) of each stacking device (300).
7. The rearview mirror housing sorting, boxing and carrying line as claimed in claim 5, wherein: lifting devices for lifting a tool are arranged on the upper layer and the lower layer of the main line (100) at the positions of each product feeding line (211) and each product taking line (310); the lower layer of the main line (100) is provided with a pushing device used for pushing a tool at each product feeding line (211); and a pushing device for pushing a tool is arranged at each material taking line (310) on the upper layer of the main line (100).
8. The rearview mirror housing sorting, boxing and carrying line as claimed in claim 5, wherein: the product feeding line (211) is a double-layer speed multiplying chain, and the tool backflow lifting line (320) is a single-layer speed multiplying chain; the device comprises a loading line (211), a tool backflow lifting line (320), lifting line bodies (110) and pushing devices, wherein the lifting line bodies (110) are arranged at one end, close to a main line (100), of the loading line (211) and one end, far away from the main line (100), of the tool backflow lifting line (320), and the pushing devices used for pushing a tool are arranged on the upper layer and the lower layer of the loading line (211) and on the tool backflow lifting line (320).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921199372.6U CN210651606U (en) | 2019-07-29 | 2019-07-29 | Rear-view mirror shell letter sorting vanning transport line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921199372.6U CN210651606U (en) | 2019-07-29 | 2019-07-29 | Rear-view mirror shell letter sorting vanning transport line |
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| Publication Number | Publication Date |
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| CN210651606U true CN210651606U (en) | 2020-06-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921199372.6U Active CN210651606U (en) | 2019-07-29 | 2019-07-29 | Rear-view mirror shell letter sorting vanning transport line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111687056A (en) * | 2020-07-08 | 2020-09-22 | 河南优和物流有限公司 | Logistics sorting system |
| CN113955506A (en) * | 2021-10-22 | 2022-01-21 | 艾密(上海)科技有限公司 | Automatic pick-up system |
-
2019
- 2019-07-29 CN CN201921199372.6U patent/CN210651606U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111687056A (en) * | 2020-07-08 | 2020-09-22 | 河南优和物流有限公司 | Logistics sorting system |
| CN113955506A (en) * | 2021-10-22 | 2022-01-21 | 艾密(上海)科技有限公司 | Automatic pick-up system |
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