CN216094931U - Intelligent logistics sorting system based on minimum queue - Google Patents
Intelligent logistics sorting system based on minimum queue Download PDFInfo
- Publication number
- CN216094931U CN216094931U CN202121998012.XU CN202121998012U CN216094931U CN 216094931 U CN216094931 U CN 216094931U CN 202121998012 U CN202121998012 U CN 202121998012U CN 216094931 U CN216094931 U CN 216094931U
- Authority
- CN
- China
- Prior art keywords
- conveying
- air conditioner
- code scanning
- abnormal
- scanning gun
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000002159 abnormal effect Effects 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 11
- 230000008569 process Effects 0.000 claims abstract description 7
- 238000012163 sequencing technique Methods 0.000 claims abstract description 6
- 230000002452 interceptive effect Effects 0.000 claims abstract description 4
- 238000001514 detection method Methods 0.000 claims description 19
- 230000007246 mechanism Effects 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims 2
- 230000000979 retarding effect Effects 0.000 claims 2
- 230000010354 integration Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 11
- 230000005540 biological transmission Effects 0.000 description 4
- 230000007723 transport mechanism Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000013439 planning Methods 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 230000003340 mental effect Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000012384 transportation and delivery Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Abstract
The utility model discloses a logistics intelligent sorting system based on minimum queues, which comprises: the conveying and transporting device is used for conveying and transporting the air conditioner in the processes of identification and sorting; the recognition device is used for recognizing and sequencing the air conditioners on the conveying and transporting device; the stacking robot is used for carrying out air conditioner sorting on the air conditioners to be processed on the conveying and transporting device; the normal pallet is used for placing and conveying the air conditioner and bundling the air conditioner; the abnormal pallet is used for placing an abnormal air conditioner and conveying the abnormal air conditioner; and the control system is used for controlling the interactive operation of the information of each component. The logistics intelligent sorting system based on the minimum queue provided by the utility model realizes unmanned logistics of finished products, improves the safety, quality and efficiency, reduces the time for carrying, waiting and transferring in the transportation process, and realizes logistics integration.
Description
Technical Field
The utility model relates to the technical field of logistics sorting, in particular to a logistics intelligent sorting system based on a minimum queue.
Background
The existing air conditioner logistics transportation sorting scheme generally comprises the steps of firstly carrying out scanning and identification through manpower, then using a stacking robot to stack the air conditioners, and finally inserting finished products into a finished product warehouse through a forklift to be stored.
Therefore, in the air conditioner transportation process, the operation and sorting are mostly carried out by manpower, the sorting speed of the sorting mode is low, the information interaction capacity is insufficient, the labor cost is high, and the labor intensity is high. The general transportation sorting scheme has the problems that information feedback is not timely in the finished product transportation process, the machine is difficult to rotate, scanning is carried out in a wrong mode, scanning is omitted, and a lot of manpower and material resources are consumed.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide the logistics intelligent sorting system based on the minimum queue, which solves the problems of wrong scanning, missing scanning and low working efficiency caused by manual processing of original machine type scanning records, finally realizes the unmanned logistics of finished products, improves the safety, the quality and the efficiency, reduces the time for carrying, waiting and transferring in the transportation process and realizes the logistics integration.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
a minimum queue-based logistics intelligent sorting system comprises:
the conveying and transporting device is used for conveying and transporting the air conditioner in the processes of identification and sorting;
the recognition device is used for recognizing and sequencing the air conditioners on the conveying and transporting device;
the leakage detecting device is used for detecting the air conditioner on the conveying and transporting device;
the stacking robot is used for carrying out air conditioner sorting on the air conditioners to be processed on the conveying and transporting device;
the normal pallet is used for placing and conveying the air conditioner and bundling the air conditioner;
the abnormal pallet is used for placing an abnormal air conditioner and conveying the abnormal air conditioner;
and the control system is used for controlling the interactive operation of the information of each component.
As a further improvement of the utility model: conveying conveyer includes transport mechanism, letter sorting section and blocks the platform, transport mechanism includes transmission section and slow section, transmission section, slow section, letter sorting section and block the platform and connect gradually.
As a further improvement of the utility model: the system comprises a conveying and transporting device, a code scanning gun, a leakage detecting device and a code scanning gun, wherein the conveying and transporting device is arranged on the conveying and transporting device, the code scanning gun is a code scanning gun, the code scanning gun comprises a code scanning gun A and a code scanning gun B, the code scanning gun is used for identifying air conditioner bar code information so as to obtain air conditioner sequencing information and identify air conditioner order information, the code scanning gun A, the leakage detecting device and the code scanning gun B are sequentially assembled on the conveying and transporting device, and the leakage detecting device is arranged on one side close to the code scanning gun B.
As a further improvement of the utility model: the stacking robot comprises an installation base, a mechanical arm and a power device for driving the mechanical arm, the stacking robot is arranged at the tail end of the conveying and transporting device, and the stacking robot is arranged between a normal stack tray and an abnormal stack tray.
As a further improvement of the utility model: the normal stack tray comprises an automatic bundling mechanism and a conveying line, the automatic bundling mechanism is used for bundling air conditioners fixed on the normal stack tray, the conveying line is used for conveying finished air conditioners to be stored in a warehouse for treatment, and four air conditioner machines can be placed on the normal stack tray.
As a further improvement of the utility model: the abnormal stack tray comprises a short conveying line and an elevator, the short conveying line is used for conveying and arranging the air conditioner on the abnormal stack tray, the elevator is used for transferring the air conditioner to manual processing, and the normal stack tray can be used for placing four air conditioner machines.
As a further improvement of the utility model: the conveying mechanism, the conveying line and the short conveying line are provided with kinetic energy devices capable of driving the air conditioner to transmit, and the kinetic energy devices of the conveying mechanism, the conveying line and the short conveying line are mutually independent.
As a further improvement of the utility model: sweep yard rifle A, leak hunting device and sweep yard rifle B homonymy assembly and be in conveying conveyer.
The intelligent logistics sorting method based on the minimum queue comprises the following steps:
s1, conveying the air conditioner finished product into a conveying and transporting device, and transporting the air conditioner finished product by the operation of the conveying and transporting device;
s2, acquiring the information of the air conditioner identified by the identification device and the information of the air conditioner detected by the leakage detection device, and uploading the information of the air conditioner to a control system database;
s3, the palletizing robot sorts the air conditioners according to the correct judgment of the database information;
s4, the normal pallet receives the air conditioners tidied by the palletizing robot, then bundling operation is carried out on the air conditioners, the control system matches the machine type designated warehousing storage area according to the basic warehouse location planning information, and warehousing and temporary storage are carried out through the conveying line;
s5, the abnormal pallet receives the abnormal air conditioners tidied by the palletizing robot and then goes down to the designated manual treatment through the elevator;
and S6, performing warehousing processing on the air conditioner.
As a further improvement of the utility model: in step S2, the information of the air conditioner recognized by the recognition device is obtained, including the sequence of the air conditioner serial numbers by the code scanning gun a, the sequence of the code scanning gun a by the code scanning gun B is compared and checked, and the information of the air conditioner detected by the leak detection device includes the abnormal information of the air conditioner detected by the leak detection device.
As a further improvement of the utility model: the step S2 acquires the air conditioner identification information of the identification device and the air conditioner detection information of the leak detection device, and generates three conditions judged by the control system, i.e., a mantissa machine, a small order machine, and an abnormal machine.
As a further improvement of the utility model: in the step S3, the palletizing robot sorts the air conditioners according to the correct judgment of the database information, including that the palletizing robot acquires identification database information, judges whether the air conditioners are abnormal, and identifies that the air conditioners are normal, and arranges the air conditioners into normal pallets, or arranges the air conditioners into abnormal pallets.
As a further improvement of the utility model: the step S5 is manual processing, which includes manually performing exception handling according to the system record data, and manually performing scanning and warehousing after the manual exception handling is completed.
Compared with the prior art, the utility model has the beneficial effects that:
1. the logistics intelligent sorting system based on the minimum queue provided by the utility model realizes unified management of order information, basically realizes unmanned management, provides a front-end device and a data base for a subsequent dense warehouse storage scheme and a finished product automatic delivery scheme, effectively reduces personnel and vehicle investment, reduces warehouse area occupancy rate and reduces cross operation risks.
2. In the transportation, sweep sign indicating number judgement and leak hunting, use the robot to sort the air conditioner according to transportation judged result in earlier stage and transport, transport in the middle of reducing, wait for and turnover time, improve the transportation efficiency, realize the unmanned of finished product commodity circulation.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a flow chart of the intelligent logistics sorting method implemented by the utility model.
Detailed Description
The utility model will now be further described with reference to the accompanying description and examples:
a minimum queue-based logistics intelligent sorting system comprises:
the conveying and transporting device 1 is used for conveying and transporting air conditioners in a flow to be identified and sorted;
a recognition device for recognizing and sorting the air conditioners on the conveying and transporting device 1;
a leak detection device 6, wherein the leak detection device 6 is used for detecting the air conditioner on the conveying and transporting device 1;
the palletizing robot 2 is used for carrying out air conditioner sorting on the air conditioners to be processed on the conveying and transporting device 1 by the palletizing robot 2;
a normal pallet 3 for placing a transport air conditioner and a bundle of air conditioners;
an abnormal pallet 4 for placing an abnormal air conditioner and conveying the abnormal air conditioner;
and the control system is used for controlling the interactive operation of the information of each component.
Conveying conveyer 1 includes transport mechanism, letter sorting section and blocks the platform, transport mechanism includes transmission section and slow section, transmission section, slow section, letter sorting section and block the platform and connect gradually.
The identification device is a code scanning gun, the code scanning gun comprises a code scanning gun A5 and a code scanning gun B7, the code scanning gun is used for identifying air conditioner bar code information to obtain air conditioner sequencing information and identifying air conditioner order information, the code scanning gun A5, the leak detection device 6 and the code scanning gun B7 are sequentially assembled on the conveying and transporting device 1, the leak detection device 6 is arranged on one side close to the code scanning gun B7, and the code scanning gun A5, the leak detection device 6 and the code scanning gun B7 are assembled on the conveying and transporting device 1 on the same side.
The stacking robot comprises a stacking robot 2, an installation base, a mechanical arm and a power device for driving the mechanical arm, wherein the stacking robot is arranged at the tail end of the conveying and conveying device, and is arranged between a normal stack tray 3 and an abnormal stack tray 4.
The normal stack tray 3 comprises an automatic bundling mechanism and a conveying line, the automatic bundling mechanism is used for bundling air conditioners fixed on the normal stack tray 3, the conveying line is used for conveying finished air conditioners to be put in storage, and four air conditioner machines can be placed on the normal stack tray 3.
The abnormal pallet 4 comprises a short conveying line and an elevator, the short conveying line is used for conveying and arranging the air conditioner on the abnormal pallet 4, the elevator is used for transferring the air conditioner to manual processing, and four air conditioner machines can be placed on the abnormal pallet 4.
The conveying mechanism, the conveying line and the short conveying line are provided with kinetic energy devices capable of driving the air conditioner to transmit, and the kinetic energy devices of the conveying mechanism, the conveying line and the short conveying line are mutually independent.
The intelligent logistics sorting method based on the minimum queue comprises the following steps:
s1, conveying the air conditioner finished product into the conveying and transporting device 1, and transporting the air conditioner finished product by the operation of the conveying and transporting device 1;
s2, acquiring the information of the air conditioner identified by the identification device and the information of the air conditioner detected by the leakage detection device 6, and uploading the information of the air conditioner to a control system database;
s3, the palletizing robot 2 judges the air conditioners correctly according to the database information;
s4, the normal pallet 3 receives the air conditioners tidied by the palletizing robot 2, then bundling operation is carried out on the air conditioners, the control system matches the machine type designated warehousing storage area according to the basic warehouse location planning information, and warehousing and temporary storage are carried out through the conveying line;
s5, the abnormal pallet 4 receives the abnormal air conditioners tidied by the palletizing robot 2 and then goes down to the designated manual treatment through the elevator;
and S6, performing warehousing processing on the air conditioner.
In step S2, the information of the air conditioner recognized by the recognition device is obtained, including the sequence of the air conditioner serial numbers by the code scanning gun a5, the sequence of the code scanning gun a5 by the code scanning gun B7 is compared and checked, and the information of the air conditioner detected by the leak detection device 6 includes the abnormal information of the air conditioner detected by the leak detection device 6.
The step S2 acquires the air conditioner identification information by the identification means and the air conditioner information by the leak detection means 6, and generates three conditions judged by the control system, i.e., a mantissa machine, a small order machine, and an abnormal machine.
In the step S3, the palletizing robot 2 sorts the air conditioners according to the correct judgment of the database information, including that the palletizing robot 2 acquires identification database information, judges whether the air conditioners are abnormal, and the palletizing robot 2 identifies that the air conditioners are normal, arranges the air conditioners into normal pallets, or arranges the air conditioners into abnormal pallets.
The step S5 is manual processing, which includes manually performing exception handling according to the system record data, and manually performing scanning and warehousing after the manual exception handling is completed.
When the air conditioner rises to the interlayer part along with the elevator and formally enters a finished product logistics conveying line, the air conditioner can complete the following steps along with the conveying and conveying device 1, namely packing → scanning → palletizing robot 2 palletizing, the sequence numbers of the air conditioners can be reordered when the air conditioner passes through the code scanning gun A5 shown in the figure, the code scanning gun B7 is placed at the position of the air conditioner which is about x times away from the code scanning gun A5, the main function of the code scanning gun B7 is to compare and verify the sequence of the code scanning gun A5, and the condition that the air conditioner is taken away or the sequence is changed after the code scanning gun A5 scans can be prevented. The end stacking robot 2 is provided with two stacking trays, one is a normal stacking tray 3, the other is an abnormal stacking tray 4, the stacking method of the abnormal machine is not much the same as that of the normal machine, only four machines are placed on one stacking tray, after stacking is finished, the stacking trays of the normal machine are bundled, and the system matches machine type designated warehousing storage areas according to basic storehouse position planning information and warehouses and temporarily stores the materials through a conveying line; the abnormal machine can go down to an appointed manual processing area through the elevator after stacking is completed, abnormal processing is performed manually according to system record data, and scanning and warehousing are performed manually after the manual abnormal processing is completed.
The first embodiment is as follows:
and (3) carrying out mantissa machine processing: in the production process of the first order, the code scanning gun A5 recognizes the product of the second order, the product of the second order is continuously recognized in the later period, the product of the second order is still recognized in the range of x tables, at the moment, the code scanning gun B7 and the code scanning gun A5 recognize the second order, the rest of the first order is judged to be a mantissa machine, after the stacking of the first order is finished, the whole plate is released, and the second order is placed into a new stack tray to start the stacking of the second order.
The second embodiment:
small order machine processing: in the production process of the first order, the code scanning gun A5 recognizes the product of the second order, the product of the second order is continuously recognized in the later period, but the product of the first order is re-recognized in the range of x tables, at the moment, the order recognized by the code scanning gun B7 and the code scanning gun A5 is different, the order is judged to be a small order, and the second order is stacked to the abnormal stack tray 4.
The third embodiment is as follows:
exception machine processing: dividing the detection into leakage detection abnormity and order abnormity; 1) and (3) detecting leakage abnormity: if the air conditioner detects abnormality at the position of the leakage detecting device 6 close to the code scanning gun B7, the position of the code scanning gun B7 can mark the abnormality, and abnormal products for leakage detection can be placed at the abnormal pallet 4 during stacking; 2) exception of the order: during the production of the A order, gun A5 identified the B order product, but only identified one or two B order products, and the B order product was placed on the exception pallet 4.
In summary, after reading the present disclosure, those skilled in the art can make various other corresponding changes without creative mental labor according to the technical solutions and concepts of the present disclosure, and all of them are within the protection scope of the present disclosure.
Claims (7)
1. The utility model provides a commodity circulation intelligence letter sorting system based on minimum queue which characterized in that includes:
the conveying and transporting device is used for conveying and transporting the air conditioner in the processes of identification and sorting;
the recognition device is used for recognizing and sequencing the air conditioners on the conveying and transporting device;
the leakage detecting device is used for detecting the air conditioner on the conveying and transporting device;
the stacking robot is used for carrying out air conditioner sorting on the air conditioners to be processed on the conveying and transporting device;
the normal pallet is used for placing and conveying the air conditioner and bundling the air conditioner;
the abnormal pallet is used for placing an abnormal air conditioner and conveying the abnormal air conditioner;
and the control system is used for controlling the interactive operation of the information of each component.
2. The intelligent logistics sorting system based on minimum queues as claimed in claim 1, wherein the conveying and transporting device comprises a conveying mechanism, a sorting section and a blocking table, the conveying mechanism comprises a conveying section and a retarding section, and the conveying section, the retarding section, the sorting section and the blocking table are connected in sequence.
3. The minimum queue based intelligent logistics sorting system according to claim 1, wherein the identification device is a code scanning gun, the code scanning gun comprises a code scanning gun A and a code scanning gun B, the code scanning gun is used for identifying air conditioner bar code information to obtain air conditioner sequencing information and identifying air conditioner order information, the code scanning gun A, the leak detection device and the code scanning gun B are sequentially assembled on the conveying and transporting device, and the leak detection device is arranged on the side close to the code scanning gun B.
4. The minimum queue based intelligent logistics sorting system of claim 1, wherein the palletizing robot comprises a mounting base, a mechanical arm and a power device for driving the mechanical arm, the palletizing robot is arranged at the tail end of the conveying and transporting device, and the palletizing robot is arranged between a normal pallet and an abnormal pallet.
5. The system as claimed in claim 1, wherein the normal stack comprises an automatic bundling mechanism for bundling air conditioners fixed on the normal stack and a conveyor line for transporting finished air conditioners for warehousing.
6. The minimum queue based intelligent logistics sorting system of claim 1, wherein the abnormal pallet comprises a short conveyor line and an elevator, the short conveyor line is used for enabling air conditioners to be conveyed and arranged on the abnormal pallet, and the elevator is used for transporting the air conditioners to manual processing.
7. The intelligent logistics sorting system based on minimum queues is characterized in that the conveying mechanism, the conveying line and the short conveying line are provided with kinetic energy devices capable of driving the air conditioner to convey, and the kinetic energy devices of the conveying mechanism, the conveying line and the short conveying line are independent of each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121998012.XU CN216094931U (en) | 2021-08-24 | 2021-08-24 | Intelligent logistics sorting system based on minimum queue |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121998012.XU CN216094931U (en) | 2021-08-24 | 2021-08-24 | Intelligent logistics sorting system based on minimum queue |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216094931U true CN216094931U (en) | 2022-03-22 |
Family
ID=80728399
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121998012.XU Active CN216094931U (en) | 2021-08-24 | 2021-08-24 | Intelligent logistics sorting system based on minimum queue |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216094931U (en) |
-
2021
- 2021-08-24 CN CN202121998012.XU patent/CN216094931U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108722882B (en) | Intelligent sorting and packaging system and sorting and packaging method thereof | |
| CN111301921A (en) | Intelligent warehouse for storing PCB finished products and warehousing method thereof | |
| US4692876A (en) | Automatic freight stacking system | |
| CN113998363A (en) | System and method for intelligently sorting goods, warehousing robot and processing terminal | |
| CN113663937A (en) | Intelligent logistics sorting system based on minimum queue | |
| CN111099233B (en) | Storage management system for solid waste | |
| CN210526999U (en) | Intelligent irregular commodity sorting and boxing system | |
| CN112896904A (en) | Intelligent warehousing system | |
| JP5748107B2 (en) | Goods entry / exit method for goods sorting equipment | |
| CN111301913A (en) | Intelligent warehouse system capable of achieving accurate warehousing | |
| CN213621655U (en) | A intelligent warehouse storehouse for electric energy meter raw and other materials | |
| CN113893695A (en) | Unmanned intelligent assembly line compatible with DTRO (draw texturing yarn) and CDRO (compact disc-read-only separator) membrane columns | |
| CN111891611B (en) | Intelligent warehousing distribution system, method and device and readable storage medium | |
| CN216094931U (en) | Intelligent logistics sorting system based on minimum queue | |
| CN212638700U (en) | Automatic storage and transmission system | |
| CN210651606U (en) | Rear-view mirror shell letter sorting vanning transport line | |
| CN111115285A (en) | Intelligent workshop logistics management method | |
| CN113213053B (en) | Empty box warehousing method, system, equipment, electronic equipment and readable storage medium | |
| CN114881467A (en) | Machine vision-based intelligent loading and unloading control management system for stored goods | |
| CN112573117B (en) | Central logistics scheduling method and central logistics scheduling system | |
| CN114997635A (en) | Automatic warehouse logistics system for toothpaste production | |
| CN209866679U (en) | Shipment letter sorting system | |
| CN113578756A (en) | Method for controlling inlet and outlet of SMT materials | |
| CN220115364U (en) | Cargo handling system | |
| CN110721916A (en) | Logistics sorting system and sorting method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |