CN104843255B - A kind of catalyst wet-milling product production line - Google Patents
A kind of catalyst wet-milling product production line Download PDFInfo
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- CN104843255B CN104843255B CN201510181329.7A CN201510181329A CN104843255B CN 104843255 B CN104843255 B CN 104843255B CN 201510181329 A CN201510181329 A CN 201510181329A CN 104843255 B CN104843255 B CN 104843255B
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- manipulator
- storage rack
- conveyer belt
- job
- input terminal
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/16—Packaging contents into primary and secondary packaging
Abstract
A kind of catalyst wet-milling product production line of the present invention is related to a kind of automatic production line of catalyst in the wet-milling product stage.The degree of automation is higher, operating efficiency is also higher its purpose is to providing, and the catalyst wet-milling product production line that the catalyst intermediate products final product quality produced is higher.A kind of catalyst wet-milling product production line of the present invention, including five manipulators, wherein each manipulator corresponds to a job sequence；First job sequence, including：First manipulator, green compact feeding mechanism；Second job sequence, including：Second manipulator, cover board storage rack；3rd job sequence, including：3rd manipulator, the first trolley storage rack；4th job sequence, including：4th manipulator；5th job sequence, including：5th manipulator, the second trolley storage rack, cardboard storage rack, pallet storage rack, the first track；Pass through conveyer belt or orbit connection between above-mentioned five job sequences.
Description
Technical field
The present invention relates to a kind of Catalyst Production line, more particularly to a kind of catalyst the wet-milling product stage automatic metaplasia
Producing line.
Background technology
The production process of cellular catalyst includes two big units of wet-milling product and dry processing.Wherein wet-milling product unit includes：
Extrusion molding, cutting both ends of the surface overlay film, coding, weigh, drying and other steps, while further include intermediate products in above steps
Between transhipment work.The intermediate products generated through wet-milling product unit can enter dry processing unit, and dry processing unit includes：It beats
Code, cutting check, storage, while further include transhipment work of the product between above steps.
At present in the production routine of cellular catalyst, either in wet-milling product unit or in dry processing unit
In, more than each step substantially by being accomplished manually, the degree of automation is relatively low, not only time-consuming and laborious, and processing efficiency compared with
It is low, especially cause the deformation of intermediate products since carrier places out-of-flatness in the handling process, seriously affect final products
Yield rate.
The content of the invention
The invention mainly solves the technical problem of providing a kind of the degree of automation is higher, operating efficiency is also higher, and institute
The higher catalyst wet-milling product production line of the catalyst intermediate products final product quality of production.
A kind of catalyst wet-milling product production line of the present invention, including five manipulators, wherein each manipulator corresponds to one
Job sequence；
First job sequence, including：First manipulator, green compact feeding mechanism；Wherein described green compact feeding mechanism is located at institute
In the job area for stating the first manipulator；
Second job sequence, including：Second manipulator, cover board storage rack；Wherein described cover board storage rack is located at the second machine
In the range of tool manual task；
3rd job sequence, including：3rd manipulator, the first trolley storage rack；In wherein described first trolley storage rack
It is stored with dry trolley；
4th job sequence, including：4th manipulator；
5th job sequence, including：5th manipulator, the second trolley storage rack, cardboard storage rack, pallet storage rack,
One track；One end of wherein described first track is abutted against with the second trolley storage rack, and the other end moves away from station for second；The paper
Plate storage rack, pallet storage rack, the stage casing of the first track are partially located in the job area of the 5th manipulator；
Two middle carousels and two intermediate orbits are further included, wherein：
The input terminal of first middle carousel is abutted against with pallet storage rack, and output terminal is located at the job area of the 3rd manipulator
It is interior, and stage casing part is located in the first manipulator and the second manipulator job area respectively at the two of the first middle carousel；
One end of first intermediate orbit is abutted against with the first trolley storage rack, and the other end moves away from station for first, and in first
Between the centre of track be partially located in the job area of the 3rd manipulator；
Station is moved into one end of second intermediate orbit for centre, and the first trolley in the other end and the 3rd job sequence stores
Frame is abutted against, and the stage casing of the second intermediate orbit is partially located in the job area of the 4th manipulator；
The input terminal of second middle carousel is located in the job area of the 4th manipulator, and output terminal is located at the 5th manipulator
Job area in, and the stage casing of the second middle carousel is partially located in the job area of the second manipulator；
A hothouse is further included, the hothouse is moved away from positioned at described first near station.
A kind of catalyst wet-milling product production line of the present invention, wherein the green compact feeding mechanism includes extruder, cutting machine, thin
Film canning station, ink jet numbering machine, the second conveyer belt, the 3rd conveyer belt, the 4th conveyer belt and acceleration conveyer belt；Wherein described second transmission
The input terminal of band is connected with the extruding end of extruder, and the output terminal of second conveyer belt is connected with the input terminal of cutting machine；Institute
It states and the input terminal of conveyer belt is accelerated to be connected with the output terminal of cutting machine, it is described to accelerate the output terminal of conveyer belt and thin-film package station
Input terminal is connected；The input terminal of 3rd conveyer belt is connected with the output terminal at thin-film package station, the 3rd conveyer belt it is defeated
Enter to hold output terminal to be connected with the input terminal of ink jet numbering machine；The output terminal phase of the input terminal and the ink jet numbering machine of 4th conveyer belt
Even, the output terminal of the 4th conveyer belt is located in the job area of the first manipulator.
A kind of catalyst wet-milling product production line of the present invention, wherein first manipulator, the 5th manipulator are vacuum suction
Formula manipulator.
A kind of catalyst wet-milling product production line of the present invention, wherein be mounted on five manipulators scanning lens and
PLC control panels, the scanning lens and PLC control panels are connected by conducting wire, and the scanning range of the scanning lens covers each machine
The job area of tool hand.
A kind of catalyst wet-milling product production line of the present invention, what the hothouse was located at first intermediate orbit first moves away from
Near station.
A kind of catalyst wet-milling product production line of the present invention is integrated with all techniques of dry processing of catalyst, and passes through introducing machine
Device people so that a kind of dry machining production line of catalyst of the present invention is capable of the wet-milling product of full automation realization catalysis, both saves
Manpower improves production efficiency, and the catalyst intermediate products produced using a kind of catalyst wet-milling product production line of the present invention again
Quality is higher.
A kind of catalyst wet-milling product production line of the present invention is described further below in conjunction with the accompanying drawings.
Description of the drawings
Fig. 1 is a kind of structure diagram of catalyst wet-milling product production line of the present invention.
Specific embodiment
As shown in Figure 1, a kind of catalyst wet-milling product production line of the present invention, including five manipulators, wherein five manipulators
On be mounted on scanning lens and PLC control panels, scanning lens is connected with PLC control panels by conducting wire.The scanning of scanning lens
Scope covers the job area of each manipulator, its purpose is to be accurately positioned the position of mechanical hand clamping article, ensures clamping
The stability of article.First manipulator, the 5th manipulator are vacuum adsorption type manipulator.
Each manipulator corresponds to a job sequence：
First job sequence, including：First manipulator A, green compact feeding mechanism；
Wherein green compact feeding mechanism includes extruder 1, cutting machine 2, thin-film package station 4, ink jet numbering machine 5, the second conveyer belt, the
Three conveyer belts, the 4th conveyer belt and acceleration conveyer belt 3；Wherein the input terminal of the second conveyer belt is connected with the extruding end of extruder 1,
The output terminal of second conveyer belt is connected with the input terminal of cutting machine 2；Accelerate the input terminal of conveyer belt 3 and the output terminal of cutting machine 2
It is connected, the output terminal of conveyer belt 3 is accelerated to be connected with the input terminal at thin-film package station 4；The input terminal of 3rd conveyer belt is sealed with film
The output terminal at dress station 4 is connected, and the output terminal of the 3rd conveyer belt is connected with the input terminal of ink jet numbering machine 5；The input terminal of 4th conveyer belt
It is connected with the output terminal of ink jet numbering machine 5, the output terminal of the 4th conveyer belt is located in the job area of the first manipulator A.
Second job sequence, including：Second manipulator B, cover board storage rack 21；Its cover plate storage rack 21 is located at the second machine
In tool hand B job areas；
3rd job sequence, including：3rd manipulator C, the first trolley storage rack 14；In wherein the first trolley storage rack 14
It is stored with dry trolley；
4th job sequence, including：4th manipulator D；
5th job sequence, including：5th manipulator E, the second trolley storage rack 16, cardboard storage rack 19, pallet storage
Frame 20, the first track；Wherein one end of the first track is abutted against with the second trolley storage rack 16, and the other end moves away from station for second
18；Cardboard storage rack 19, pallet storage rack 20, the stage casing of the first track are partially located in the job area of the 5th manipulator E；
Two middle carousels and two intermediate orbits are further included, wherein：
The input terminal of first middle carousel is abutted against with pallet storage rack 20, and output terminal is located at the operation of the 3rd manipulator C
In the range of, and the local operation model for being located at the first manipulator A and the second manipulator B respectively in stage casing at the two of the first middle carousel
In enclosing；
One end of first intermediate orbit is abutted against with the first trolley storage rack 14, and the other end moves away from station 9, and first for first
The stage casing of intermediate orbit is partially located in the job area of the 3rd manipulator C；
Station 10 is moved into one end of second intermediate orbit for centre, and the other end is abutted against with the first trolley storage rack 14, and the
The stage casing of two intermediate orbits is partially located in the job area of the 4th manipulator D；
The input terminal of second middle carousel is located in the job area of the 4th manipulator D, and output terminal is located at the 5th machinery
In the job area of hand E, and the stage casing of the second middle carousel is partially located in the job area of the second manipulator B；
A hothouse is further included, hothouse is moved away from positioned at first near station 9.
A kind of technological process of catalyst wet-milling product production line of the present invention is：
Green compact make
1. extruder 1 squeezes out blank product first；
2. and then blank product is sent by the second conveyer belt to being cut at cutting machine 2；
3. the blank product after after cutting is by accelerating conveyer belt 3 to be sent to progress end face seal at thin-film package station 4.Tool
Body seal process is：First to positive end face seal, then belt conveyor counter motion, then to reverse side end face seal；
4. sealed good blank product is sent to progress coding processing at ink jet numbering machine 5 by the 3rd conveyer belt；So far give birth to
Base completes.
Green compact are dried
5. the green compact made are sent in the job area of the first manipulator A by the 4th conveyer belt；While among first
Conveyer belt is by a pallet fortune at the designated position 6 that pallet storage rack 20 is sent in the first manipulator A job areas；
6. six green compact on the 4th conveyer belt are transported to positioned at the first middle carousel designated position by the first manipulator A
On 6 pallet；Since green compact are at this time plastic state, so green compact deform upon in order to prevent, the first manipulator A is used herein
Be vacuum adsorption type manipulator；
7. and then pallet of the above-mentioned dress there are six green compact is transported in the second manipulator B job areas by the first conveyer belt
At designated position 7；The second manipulator B grips a cover board at cover board storage rack 21 simultaneously；
8. and then the second manipulator B by the cover plate lid of gripping on the pallet at position 7, which is sealed；
9. and then the pallet for being stamped cover board is sent to specifying in the 3rd manipulator C job areas by the first middle carousel
At position 8；A trolley is skidded off from the first trolley storage rack 14 simultaneously, and slides into the 3rd manipulator C along the first intermediate orbit
Designated position in job area；
10. and then the 3rd manipulator C clampings are stamped on the pallet dress trolley in step 9 of cover board, when trolley fills 8 layers
Afterwards, then the 3rd manipulator C stops entrucking；
11. and then the trolley in step 10 slides into first along the first intermediate orbit under the action of tractive force and moves away from station
At 9；Wherein be both provided with tripping gear before and after trolley, the first intermediate orbit sets dynamic hook, when the hook on trolley with
After the hook connection of orbit centre, trolley starts to move, and trolley after specified station is reached, is passed through by unpowered roller supporting
The tripping gear of fixed position breaks off relations by trolley, which accumulates function, ensures the entire production line flexible operation；
12. be then within the first drying trolley for moving away from station 9 is transferred to hothouse by fork truck.In hothouse,
Green compact in pallet become primary product after fully being dried；
Green compact demould stacking
13. after green compact drying fully, trolley, which is forwarded to send to the second intermediate orbit by fork truck, moves into station 10；
14. and then trolley is slid into along the second intermediate orbit in the 4th manipulator D job areas under the action of tractive force
Designated position 11；
15. and then the pallet that cover board is stamped in trolley is gripped and is placed on the second middle carousel by the 4th manipulator D successively
Input terminal 12；
16. and then the second middle carousel will be sent to the second manipulator B job areas positioned at the pallet of its input terminal 12
Interior designated position 13；The drying trolley at position 11 slides into first under the action of tractive force along the second intermediate orbit simultaneously
At trolley storage rack 14；
17. and then the second manipulator B wins the cover board on the pallet at designated position 13, and the cover board that will be won
It is sent at cover board support；
18. the pallet for being removed cover board being then at designated position 13 is transported in the 5th manipulator E job areas
Designated position 14；A trolley being located at the second trolley storage rack 16 is slided in the first track of traction lower edge of tractive force simultaneously
It moves to the designated position 17 in the 5th manipulator E job areas；
19. and then the 5th manipulator E alternately deposit by intermediate products and cardboard of the clamping in the pallet at designated position 15
The cardboard at frame 19 is stored up, and the cardboard of above-mentioned clamping and intermediate products are alternately put into the small car at designated position 17,
So that cardboard separates each layer intermediate products；Until 49 centres are housed in trolley；
20. the trolley being then at designated position 17 slides into second along the first track under the action of tractive force and moves away from
Station 18, intermediate products are waited herein into the dry machining production line unit of catalyst；The 5th manipulator E will be located at specific bit simultaneously
The gripping of the empty pallet at 15 is put to send to pallet storage support 20；
21. last pallet storage support clears up the pallet of return, and stores for use.
Embodiment described above is only that the preferred embodiment of the present invention is described, not to the model of the present invention
It encloses and is defined, on the premise of design spirit of the present invention is not departed from, those of ordinary skill in the art are to the technical side of the present invention
The various modifications and improvement that case is made should all be fallen into the protection domain that claims of the present invention determines.
Claims (4)
1. a kind of catalyst wet-milling product production line, including five manipulators, wherein each manipulator corresponds to a job sequence；
First job sequence, including：First manipulator, green compact feeding mechanism；The output terminal position of wherein described green compact feeding mechanism
In in the job area of first manipulator；
Second job sequence, including：Second manipulator, cover board storage rack；Wherein described cover board storage rack is located at the second manipulator
In job area；
3rd job sequence, including：3rd manipulator, the first trolley storage rack；It is stored in wherein described first trolley storage rack
There is dry trolley；
4th job sequence, including：4th manipulator；
5th job sequence, including：5th manipulator, the second trolley storage rack, cardboard storage rack, pallet storage rack, the first rail
Road；One end of wherein described first track is docked with the second trolley storage rack, and the other end moves away from station for second；The cardboard is deposited
Storage frame, pallet storage rack, the stage casing of the first track are partially located in the job area of the 5th manipulator；
Two middle carousels and two intermediate orbits are further included, wherein：
The input terminal of first middle carousel is abutted against with pallet storage rack, and output terminal is located in the job area of the 3rd manipulator,
And first middle carousel two at stage casing is local is located at respectively in the first manipulator and the second manipulator job area；
One end of first intermediate orbit is abutted against with the first trolley storage rack, and the other end moves away from station, and the first mid-rail for first
The stage casing in road is partially located in the job area of the 3rd manipulator；
To move into station, the other end is abutted against with the first trolley storage rack in the 3rd job sequence for one end of second intermediate orbit,
And second the stage casing of intermediate orbit be partially located in the job area of the 4th manipulator；
The input terminal of second middle carousel is located in the job area of the 4th manipulator, and output terminal is located at the work of the 5th manipulator
In the range of industry, and the stage casing of the second middle carousel is partially located in the job area of the second manipulator；
A hothouse is further included, the hothouse is separate unit；
Scanning lens and PLC control panels are mounted on five manipulators, the scanning lens and PLC control panels are connected by conducting wire
It connects, the scanning range of the scanning lens covers the job area of each manipulator.
2. a kind of catalyst wet-milling product production line according to claim 1, it is characterised in that：The green compact feeding mechanism bag
It includes extruder, cutting machine, thin-film package station, ink jet numbering machine, the second conveyer belt, the 3rd conveyer belt, the 4th conveyer belt and accelerates transmission
Band；The input terminal of wherein described second conveyer belt is connected with the extruding end of extruder, and the output terminal of second conveyer belt is with cutting
The input terminal of cutting mill is connected；The input terminal for accelerating conveyer belt is connected with the output terminal of cutting machine, the acceleration conveyer belt
Output terminal is connected with the input terminal at thin-film package station；The input terminal of 3rd conveyer belt and the output terminal phase at thin-film package station
Even, the input terminal output terminal of the 3rd conveyer belt is connected with the input terminal of ink jet numbering machine；The input terminal of 4th conveyer belt with
The output terminal of the ink jet numbering machine is connected, and the output terminal of the 4th conveyer belt is located in the job area of the first manipulator.
3. a kind of catalyst wet-milling product production line according to claim 1, it is characterised in that：First manipulator,
Five manipulators are vacuum adsorption type manipulator.
4. a kind of catalyst wet-milling product production line according to claim 1, it is characterised in that：The hothouse is located at described
First moves away near station.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510181329.7A CN104843255B (en) | 2015-04-16 | 2015-04-16 | A kind of catalyst wet-milling product production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510181329.7A CN104843255B (en) | 2015-04-16 | 2015-04-16 | A kind of catalyst wet-milling product production line |
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| CN104843255A CN104843255A (en) | 2015-08-19 |
| CN104843255B true CN104843255B (en) | 2018-06-05 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105691757B (en) * | 2016-04-05 | 2017-12-12 | 扬州中欧工业机器人有限公司 | A kind of automatic boxing control system of parcel mounted box |
| CN106347789A (en) * | 2016-11-21 | 2017-01-25 | 黄海涛 | Environmentally-friendly machining system for ore |
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|---|---|---|---|---|
| CN101446817A (en) * | 2008-12-29 | 2009-06-03 | 重庆大学 | Control system based on PLC for picking, placing, loading and transporting in powder metallurgy production line |
| CN201997621U (en) * | 2010-12-24 | 2011-10-05 | 上海通彩自动化设备有限公司 | Punching product line with multiple discharging work positions |
| CN103523486A (en) * | 2013-10-21 | 2014-01-22 | 易能（马鞍山）大气治理科技有限公司 | Automatic conveying device and method for denitrifying catalyst extrusion green bodies |
| CN204223709U (en) * | 2014-09-23 | 2015-03-25 | 湖北大清科技有限公司 | Delivery system after a kind of SCR catalyst denitration extrusion molding |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3417108B2 (en) * | 1994-12-19 | 2003-06-16 | 澁谷工業株式会社 | Syringe manufacturing equipment |
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2015
- 2015-04-16 CN CN201510181329.7A patent/CN104843255B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101446817A (en) * | 2008-12-29 | 2009-06-03 | 重庆大学 | Control system based on PLC for picking, placing, loading and transporting in powder metallurgy production line |
| CN201997621U (en) * | 2010-12-24 | 2011-10-05 | 上海通彩自动化设备有限公司 | Punching product line with multiple discharging work positions |
| CN103523486A (en) * | 2013-10-21 | 2014-01-22 | 易能（马鞍山）大气治理科技有限公司 | Automatic conveying device and method for denitrifying catalyst extrusion green bodies |
| CN204223709U (en) * | 2014-09-23 | 2015-03-25 | 湖北大清科技有限公司 | Delivery system after a kind of SCR catalyst denitration extrusion molding |
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Effective date of registration: 20230616 Address after: 100176 room 206, 2nd floor, building 2, No.5, Yongchang South Road, Beijing Economic and Technological Development Zone, Daxing District, Beijing Patentee after: Beijing Jingcheng Zhitong Robot Technology Co.,Ltd. Address before: 301700 building 15, Beijing Bin Industrial Park, Wuqing District, Tianjin Patentee before: TIANJIN INTERSMART ROBOT CO.,LTD. |
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